锅炉检验试验计划itp

1、循环流化床锅炉检验&试验计划ITP for CFB BoilerEdited by: Huang Xiaoyan编制：黄小燕Approved by: Zhang Minxian批准：张敏娴®无锡华光锅炉股份有限公司WUXI HUAGUANG BOILER CO.,LTD.2011Rev. 1 Date:Page 1 of 7Supervisor 监造方:The Customer 客户方：The Owner用户方：循环流化床检验试验计划ITP for CFB BoilerAbbreviations 缩写词:R = Review W = Witness H = HoldAppli

2、cable Code: GBNo.序号Test and Examinations Item 测试和检查项Reference Document and Acceptance Norm 参看文件及验收标准Format of Record 记录形式Inspection 检验点WHBCHDSCambodia岂汽包Drum1.1原材料及焊材质量证明书Quality certificate of raw martial and welding materialJB/T3375质量证明书Quality CertificateHH1.2原材料及焊材入厂验收Entrance inspection of raw

3、martial and welding material.JB/T3375材料入厂检验报告&材质传递卡Entrance inspection report &Material Travelling SheetHH1.3切割、标识移植Cutting and Material marking transferringJB/T3375/RR1.4封头成型The forming of the head图纸、工艺Drawings & Procedure封头成型记录The forming record of theWR1.5筒体卷制The Rolling of the shell图

4、纸、工艺Drawings & Procedure本省1ad录The Inspection recordWW1.6焊接工艺检查welding procedure inspection图纸、工艺Drawings & ProcedureWPS、PQRRR1.7纵、环缝装配、焊接（对接间隙、坡口、尺寸、 表卸质里等）Fit-up and welding for longitudinal & circumferential weld图纸、工艺Drawings & Procedure检验记录The Inspection recordWW1.8焊后无损探伤NDE after

5、welding图纸、工艺Drawings & Procedure无损探伤报告NDE reportHR1.9划线和钻孔Layout and drilling holes图纸Drawings检验记录The Inspection recordWRRev. 1 Date:Page 2 of 7Supervisor 监造方:The Customer 客户方：The Owner用户方：循环流化床检验试验计划ITP for CFB BoilerAbbreviations 缩写词:R = Review W = Witness H = HoldApplicable Code: GBNo.序号Test a

6、nd Examinations Item 测试和检查项Reference Document andAcceptance Norm 参看文件及验收标准Format of Record 记录形式Inspection 检验点WHBCHDSCambodia1.10装配管接头和下降管Fitting up and welding nozzles and downcomers图纸、工艺Drawings & Procedure检验记录The Inspection recordWW1.11焊后无损探伤NDE after welding图纸、工艺Drawings & Procedure无损探伤报告

7、NDE reportHR1.12最终内部及外部焊缝及母材的外观检查Final visual inspection for all welds and materials both internally and externally图纸、工艺Drawings & Procedure检验记录The Inspection recordHW1.13焊后热处理PWHT热处理工艺Heat treatment procedure热处理报告Heat treatment reportHR1.14水压试验Hydrostatic test水压试验程序Hydraulic test procedure水压试验报

8、告Hydrostatic test reportHH1.15最终尺寸检查Final dimensional inspection图纸Drawings检验记录The Inspection recordWW1.16表面清理和油漆Surface preparation and painting表面处理和油漆程序Surface preparation and painting process/WW1.17标记和包装确认Marking & packing verification发货清单Packing list/HW2.集箱Header2.1钢管材料质保书Quality certificate

9、of steel pipeJB/T3375质量证明书Quality CertificateHR2.2钢管入厂验收Entrance inspection report of pipeJB/T3375材料入厂检验记录Entrance inspection recordHRRev. 1 Date:Page 3 of 7Supervisor 监造方:The Customer 客户方：The Owner用户方：循环流化床检验试验计划ITP for CFB BoilerAbbreviations 缩写词:R = Review W = Witness H = HoldApplicable Code: GBN

10、o.序号Test and Examinations Item 测试和检查项Reference Document andAcceptance Norm 参看文件及验收标准Format of Record 记录形式Inspection 检验点WHBCHDSCambodia2.3集箱管、端盖的下料、钻孔、加工和标记移植Cutting, drilling, machining of headers ends and headers图纸Drawing/WR2.4装配、焊接集箱本体及端盖Fit-up and welding header to header or header to flat end图纸、

11、工艺Drawings & Procedure检验记录The Inspection recordWW2.5对接焊缝无损探伤DNE for butt weld图纸Drawing检验记录Inspection recordWR2.6焊接管接头Welding nozzles图纸、工艺Drawings & Procedure检验记录Inspection recordWW2.7角焊缝无损探伤DNE of nozzles welds图纸Drawing无损探伤报告NDE reportRR2.8最终内部及外部焊缝及母材的外观检查Final visual inspection for all wel

12、ds and materials both internally and externally图纸、工艺Drawings & Procedure检验记录The Inspection recordHW2.9焊后热处理PWHT热处理工艺Heat treatment procedure热处理报告Heat treatment reportHR2.10水压试验Hydrostatic test水压试验程序Hydraulic test procedure水压试验报告Hydrostatic test reportHW2.11表面清埋和油漆Surface preparation and painting

13、表面处理和油漆程序Surface preparation and painting/WW2.12标记和包装确认Marking & packing verificationprocess发货清单Packing list/HW3.水冷壁Membrane wall_Rev. 1 Date:Page 4 of 7Supervisor 监造方:The Customer 客户方：The Owner用户方：循环流化床检验试验计划ITP for CFB BoilerAbbreviations 缩写词:R = Review W = Witness H = HoldApplicable Code: GBN

14、o.序号Test and Examinations Item 测试和检查项Reference Document andAcceptance Norm 参看文件及验收标准Format of Record 记录形式Inspection 检验点WHBCHDSCambodia3.1材料质保书Quality certificate of raw martialJB/T3375质量证明书Quality CertificateHR3.2原材料入厂验收Entrance inspection report of raw martialJB/T3375材料入厂检验记录Entrance inspection rec

15、ordHR3.3管子与鳍片焊接Fin and tube welding图纸、工艺Drawings & Procedure检验记录Inspection recordWW3.4管屏上对开孔部位进行划线Layout the position of opening on the panel图纸Drawing检验记录Inspection recordWR3.5弯管Bending tube图纸Drawing/WW3.6管子装配对接Fit-up & welding tube to tube工艺Procedure检验记录Inspection recordWW3.7对接焊缝无损探伤DNE of

16、butt weld图纸、工艺Drawings & Procedure无损探伤报告NDE reportRR3.8弯管外表面检查(外形尺寸、减薄量、椭圆度 等)External surface of bending tube(dimensional, thickness reduction, ellipticity )图纸Drawing检验记录Inspection recordRW3.9通球、水压试验Through ball & Hydrostatic test水压试验程序Hydraulic test procedure水压试验报告Hydrostatic test reportHW

17、3.10水冷壁组片检查Panel inspection图纸Drawing检验记录Inspection recordWW3.11表面清埋和油漆Surface preparation and painting表面处理和油漆程序Surface preparation and painting/WWprocessRev. 1 Date:Page 5 of 7Supervisor 监造方:The Customer 客户方：The Owner用户方：循环流化床检验试验计划ITP for CFB BoilerAbbreviations 缩写词:R = Review W = Witness H = HoldA

18、pplicable Code: GBNo.序号Test and Examinations Item 测试和检查项Reference Document andAcceptance Norm 参看文件及验收标准Format of Record 记录形式Inspection 检验点WHBCHDSCambodia3.12标记和包装确认Marking & packing verification发货清单Packing list/HW生省煤器Economizer4.1材料质保书Quality certificate of raw martialJB/T3375质量证明书Quality Certif

19、icateHR4.2原材料入厂验收Entrance inspection report of raw martialJB/T3375I材料入厂检验记录Entrance inspection recordHR4.3管子对接焊Tube to tube welding工艺Procedure检验记录The Inspection recordWW4.4对接焊缝无损探伤DNE of butt weld图纸Drawings检验记录The Inspection recordRR4.5弯管外表面检查(外形尺寸、减薄量、椭圆度 等)External surface of bending tube(dimensio

20、nal, thickness reduction, ellipticity )图纸Drawing检验记录Inspection recordRW4.6装配&焊接管夹Fit-up and weld strap图纸Drawing/W/4.7焊后无损探伤NDE ater welding图纸Drawings无损探伤报告NDE reportRR4.8焊后热处理(如需要)PWHT( if necessary)热处理工艺Heat treatment procedure热处理报告Heat treatment reportRR4.9通球、水压试验Through ball & Hydrostatic

21、 test水压试验程序Hydraulic test procedure水压试验报告Hydrostatic test reportHW4.10表面清埋和油漆Surface preparation and painting表面处理和油漆程序Surface preparation and painting/WWprocessRev. 1 Date:Page 6 of 7Supervisor 监造方:The Customer 客户方：The Owner用户方：循环流化床检验试验计划ITP for CFB BoilerAbbreviations 缩写词:R = Review W = Witness H

22、= HoldApplicable Code: GBNo.序号Test and Examinations Item 测试和检查项Reference Document andAcceptance Norm 参看文件及验收标准Format of Record 记录形式Inspection 检验点WHBCHDSCambodia4.11标记和包装确认Marking & packing verification发货清单Packing list/HW5.过热器Superheater图纸Drawings5.1材料质保书Quality certificate of raw martialJB/T3375

23、质量证明书Quality CertificateHR5.2原材料入厂验收Entrance inspection report of raw martialJB/T3375材料入厂检验记录Entrance inspection recordHR5.3管子对接焊Tube to tube welding工艺Procedure检验记录The Inspection recordWW5.4对接焊缝无损探伤DNE of butt weld图纸Drawings检验记录The Inspection recordRR5.5弯管外表面检查(外形尺寸、减薄量、椭圆度 等)External surface of ben

24、ding tube(dimensional, thickness reduction, ellipticity )图纸Drawing检验记录Inspection recordRW5.6装配附件Fit-up attachment图纸 Drawing/WW5.7焊后无损探伤NDE after welding图纸Drawings无损探伤报告NDE reportRR5.8焊后热处理(如需要)PWHT( if necessary)热处理工艺Heat treatment procedure热处理报告Heat treatment reportRR5.9通球、水压试验Through ball & Hy

25、drostatic test水压试验程序Hydraulic test procedure水压试验报告Hydrostatic test reportHW5.10表面清埋和油漆Surface preparation and painting表面处理和油漆程序Surface preparation and painting/WWprocessRev. 1 Date:Page 7 of 7Supervisor 监造方:The Customer 客户方：The Owner用户方：循环流化床检验试验计划ITP for CFB BoilerAbbreviations 缩写词:R = Review W = W

26、itness H = HoldApplicable Code: GBNo.序号Test and Examinations Item 测试和检查项Reference Document andAcceptance Norm 参看文件及验收标准Format of Record 记录形式Inspection 检验点WHBCHDSCambodia5.11标记和包装确认Marking & packing verification发货清单Packing list/HW6再热器reheater61材料质保书Quality certificate of raw martialJB/T3375质量证明书Q

27、uality CertificateHR6.2原材料入厂验收Entrance inspection report of raw martialJB/T3375材料入厂检验记录Entrance inspection recordHR6.3管子对接焊Tube to tube welding工艺Procedure检验记录The Inspection recordWW6.4对接焊缝无损探伤DNE of butt weld图纸Drawings检验记录The Inspection recordRR6.5弯管外表面检查(外形尺寸、减薄量、椭圆度 等)External surface of bending t

28、ube(dimensional, thickness reduction, ellipticity )图纸Drawing检验记录Inspection recordRW6.6装配附件Fit-up attachment图纸 Drawing/WW6.7焊后无损探伤NDE after welding图纸Drawings无损探伤报告NDE reportRR6.8焊后热处理(如需要)PWHT( if necessary)热处理工艺Heat treatment procedure热处理报告Heat treatment reportRR6.9通球、水压试验Through ball & Hydrosta

29、tic test水压试验程序Hydraulic test procedure水压试验报告Hydrostatic test reportHW6.10表面清埋和油漆Surface preparation and painting表面处理和油漆程序Surface preparation and painting/WWprocessRev. 1 Date:Page 8 of 7Supervisor 监造方:The Customer 客户方：The Owner用户方：循环流化床检验试验计划ITP for CFB BoilerAbbreviations 缩写词:R = Review W = Witness H = HoldApplicable Code: GBN