高级生产管理培训讲义

1、WelcomeWelcomeWelcomeIntroductions 自我介绍 Name 姓名 Company Product or Service 公司名称及产品 Job or Area of Responsibility 工作岗位 Implementation Status 实施状态 Your Experience Using Fourth Shift 使用 Fourth Shift 系统的经验 Your Primary Objective for Attending Class 参加本课程的主要目的WelcomeWelcomeCourse Objectives 课程目的 (11) 1.从

2、管理、计划和执行的角度来更有效地使用 Fourth Shift 系统。2.集中精力管理订单，稳定计划和减少信息处理。3.标识如何管理不同的库存策略。4.完成订单在系统中的处理流程。即从客户订单接收到发货过程。5.设置加工中心并建立加工中心的能力。6.制定物料的主生产计划。7.了解生产信息对财务信息的影响，缩短月结帐周期。8.运行订单差异分析 (OVAR) 报告，标识物料的使用差异。9.运用有效的物料管理概念及操作规程：提高库存周转率/ 降低库存量将物料短缺减至最少10.使用系统获取信息。11.标识系统实施成功的关键内容。WelcomeWelcomeWelcomeWelcomeWelcomeFo

3、recastCustomer Order近期近期 远期远期 长期长期WelcomeWelcomeWelcome WelcomeWelcomeWelcomeWelcomePurchase OrderInventoryMfg OrderCustomer Order Accounts PayableGeneral LedgerAccounts ReceivableBills of MaterialMRP PlanningSales ForecastMaster SchedulePlanningExecutionReportingCash ManagementWelcome采购订单生产订单发货计划 应

4、付款总帐应收款销售预测主生产计划计划计划执行执行现金管理销售订单 物料清单MRP 计划库存控制 采购入库生产领料、完工入库发货 WelcomeWelcomeWelcomeWelcomeWelcomeWelcomeWelcomeWelcomeWelcomeDemand/ SupplyWelcomeDemandMPSWelcomeAOrdered订货对象N Consumed 被消耗 In Stock 有库存 On Picklist for A 在 A 的领料单上RNNWelcomeAOrdered订货对象P Not Ordered 非订货对象 Not in Inventory 不入库RN On P

5、icklist for A 在 A 的领料单上NWelcomeANWCRXXX R: Run Time Resource R：加工时间资源NWCSXXX S: Set up Resource S：准备时间资源WCRXXXNWelcomeAX No Cost 不计成本 No Planned 不生成计划NRWelcomeAOrdered订货对象B Produced during A made 在制造 A 的过程中产生N Picked 已领出RWelcomeAOrdered订货对象NU Returned after A made 生产 A 之后返回入库T Issued for A 生产 A 之前领出

6、WelcomeAD No Cost 不计成本 No Planned 不生成计划NRNNWelcomeNParentRRCNSecondQuality ParentConsumedLabor Hrs.Setup Hrs.PTUFixtureFixtureReturnNon-stocked SubRXNBMaterialValuableFall-offMachine Hrs.DrawingWelcomeWelcomeWelcomeWelcomeOrder PolicyModifiers订货策略WelcomeOrder Policy订货策略 No Planning 无计划 (0) Order Poi

7、nt Policy订货点策略 (1) Order Up-to Policy预定上界订货策略 (2) Period Order Policy定期订货策略 (3) Fixed Order Policy定量订货策略 (4) Manual Planning Policy 手工计划订货策略 (5)WelcomeOrder Policy 1订货点策略WelcomeOrder Policy 1Time 时间Quantity数量WelcomeOrder Policy 1Time 时间Quantity数量OrderPointQuantity订货点WelcomeOrder Policy 1Time 时间Quant

8、ity数量OrderPointQuantity订货点WelcomeOrder Policy 1Time 时间Quantity数量OrderPointQuantity订货点WelcomeOrder Policy 1Time 时间Quantity数量OrderPointQuantity订货点WelcomeOrder Policy 1Time 时间Quantity数量OrderPointQuantity订货点WelcomeOrder Policy 1Time 时间Quantity数量OrderPointQuantity订货点WelcomeOrder Policy 1Time 时间Quantity数量

9、OrderPointQuantity订货点WelcomeOrder Policy 1Time 时间Quantity数量OrderPointQuantity订货点WelcomeOrder Policy 2预定上界订货策略WelcomeOrder Policy 2Time 时间Quantity数量OrderPointQuantity订货点Order-up-to Quantity 订货数量WelcomeOrder Policy 2Time 时间Quantity数量OrderPointQuantity订货点Order-up-to Quantity 订货数量WelcomeOrder Policy 2Ti

10、me 时间Quantity数量OrderPointQuantity订货点Order-up-to Quantity 订货数量WelcomeOrder Policy 2Time 时间Quantity数量OrderPointQuantity订货点Order-up-to Quantity 订货数量WelcomeOrder Policy 2Time 时间Quantity数量OrderPointQuantity订货点Order-up-to Quantity 订货数量WelcomeOrder Policy 2Time 时间Quantity数量OrderPointQuantity订货点Order-up-to

11、Quantity 订货数量WelcomeOrder Policy 2Time 时间Quantity数量OrderPointQuantity订货点Order-up-to Quantity 订货数量WelcomeOrder Policy 2Time 时间Quantity数量OrderPointQuantity订货点Order-up-to Quantity 订货数量WelcomeOrder Policy 3定期订货策略WelcomeOrder Policy 3Lead Time = 2 订货提前期Lot size Day 3 批量订货天数Minimum = 0 最小订货数量Lot Size Mult

12、 = 0批量订货倍数 WelcomeOrder Policy 3Lead Time = 2 订货提前期Lot size Day 3 批量订货天数Minimum = 0 最小订货数量Lot Size Mult = 0批量订货倍数 WelcomeOrder Policy 3Lead Time = 2 订货提前期Lot size Day 3 批量订货天数Minimum = 0 最小订货数量Lot Size Mult = 0批量订货倍数 WelcomeOrder Policy 3Lead Time = 2 订货提前期Lot size Day 3 批量订货天数Minimum = 0 最小订货数量Lot

13、Size Mult = 0批量订货倍数 WelcomeOrder Policy 3Lead Time = 2 订货提前期Lot size Day 3 批量订货天数Minimum = 0 最小订货数量Lot Size Mult = 0批量订货倍数 WelcomeOrder Policy 3Lead Time = 2 订货提前期Lot size Day 3 批量订货天数Minimum = 0 最小订货数量Lot Size Mult = 0批量订货倍数 WelcomeOrder Policy 3Lead Time = 2 订货提前期Lot size Day 3 批量订货天数Minimum = 0 最

14、小订货数量Lot Size Mult = 0批量订货倍数 WelcomeOrder Policy 3Lead Time = 2 订货提前期Lot size Day 3 批量订货天数Minimum = 0 最小订货数量Lot Size Mult = 0批量订货倍数 WelcomeOrder Policy 3Lead Time = 2 订货提前期Lot size Day 3 批量订货天数Minimum = 0 最小订货数量Lot Size Mult = 0批量订货倍数 WelcomeOrder Policy 3Lead Time = 2 订货提前期Lot size Day 3 批量订货天数Mini

15、mum = 0 最小订货数量Lot Size Mult = 0批量订货倍数 WelcomeOrder Policy 3Lead Time = 2 订货提前期Lot size Day 3 批量订货天数Minimum = 0 最小订货数量Lot Size Mult = 0批量订货倍数 WelcomeOrder Policy 3Lead Time = 2 订货提前期Lot size Day 3 批量订货天数Minimum = 0 最小订货数量Lot Size Mult = 0批量订货倍数 WelcomeOrder Policy 3Lead Time = 2 订货提前期Lot size Day 3 批

16、量订货天数Minimum = 0 最小订货数量Lot Size Mult = 0批量订货倍数 WelcomeOrder Policy 3Lead Time = 2 订货提前期Lot size Day 3 批量订货天数Minimum = 0 最小订货数量Lot Size Mult = 0批量订货倍数 WelcomeOrder Policy 3Lead Time = 2 订货提前期Lot size Day 3 批量订货天数Minimum = 0 最小订货数量Lot Size Mult = 0批量订货倍数 WelcomeOrder Policy 3Lead Time = 2 订货提前期Lot siz

17、e Day 3 批量订货天数Minimum = 0 最小订货数量Lot Size Mult = 0批量订货倍数 WelcomeOrder Policy 3Lead Time = 2 订货提前期Lot size Day 3 批量订货天数Minimum = 0 最小订货数量Lot Size Mult = 0批量订货倍数 WelcomeOrder Policy 3Lead Time = 2 订货提前期Lot size Day 3 批量订货天数Minimum = 0 最小订货数量Lot Size Mult = 0批量订货倍数 WelcomeOrder Policy 3Lead Time = 2 订货提

18、前期Lot size Day 3 批量订货天数Minimum = 50 最小订货数量Lot Size Mult = 0批量订货倍数 WelcomeOrder Policy 3 Lead Time = 2 订货提前期Lot size Day 3 批量订货天数Minimum = 50 最小订货数量Lot Size Mult = 0批量订货倍数WelcomeOrder Policy 3 Lead Time = 2 订货提前期Lot size Day 3 批量订货天数Minimum = 50 最小订货数量Lot Size Mult = 0批量订货倍数WelcomeOrder Policy 3 Lead

19、 Time = 2 订货提前期Lot size Day 3 批量订货天数Minimum = 50 最小订货数量Lot Size Mult = 0批量订货倍数WelcomeOrder Policy 3 Lead Time = 2 订货提前期Lot size Day 3 批量订货天数Minimum = 50 最小订货数量Lot Size Mult = 0批量订货倍数WelcomeOrder Policy 3 Lead Time = 2 订货提前期Lot size Day 3 批量订货天数Minimum = 50 最小订货数量Lot Size Mult = 0批量订货倍数WelcomeOrder P

20、olicy 3 Lead Time = 2 订货提前期Lot size Day 3 批量订货天数Minimum = 50 最小订货数量Lot Size Mult = 0批量订货倍数WelcomeOrder Policy 3 Lead Time = 2 订货提前期Lot size Day 3 批量订货天数Minimum = 50 最小订货数量Lot Size Mult = 0批量订货倍数WelcomeOrder Policy 3 Lead Time = 2 订货提前期Lot size Day 3 批量订货天数Minimum = 50 最小订货数量Lot Size Mult = 0批量订货倍数We

21、lcomeOrder Policy 3 Lead Time = 2 订货提前期Lot size Day 3 批量订货天数Minimum = 50 最小订货数量Lot Size Mult = 0批量订货倍数WelcomeOrder Policy 3 Lead Time = 2 订货提前期Lot size Day 3 批量订货天数Minimum = 50 最小订货数量Lot Size Mult = 0批量订货倍数WelcomeOrder Policy 3 Lead Time = 2 订货提前期Lot size Day 3 批量订货天数Minimum = 50 最小订货数量Lot Size Mult

22、 = 0批量订货倍数WelcomeOrder Policy 3 Lead Time = 2 订货提前期Lot size Day 3 批量订货天数Minimum = 50 最小订货数量Lot Size Mult = 0批量订货倍数WelcomeOrder Policy 3 Lead Time = 2 订货提前期Lot size Day 3 批量订货天数Minimum = 50 最小订货数量Lot Size Mult = 0批量订货倍数WelcomeOrder Policy 3 Lead Time = 2 订货提前期Lot size Day 3 批量订货天数Minimum = 50 最小订货数量L

23、ot Size Mult = 0批量订货倍数WelcomeOrder Policy 3 Lead Time = 2 订货提前期Lot size Day 3 批量订货天数Minimum = 50 最小订货数量Lot Size Mult = 0批量订货倍数WelcomeOrder Policy 3 Lead Time = 2 订货提前期Lot size Day 3 批量订货天数Minimum = 50 最小订货数量Lot Size Mult = 0批量订货倍数WelcomeOrder Policy 3 Lead Time = 2 订货提前期Lot size Day 3 批量订货天数Minimum

24、= 50 最小订货数量Lot Size Mult = 0批量订货倍数WelcomeOrder Policy 3 Lead Time = 2 订货提前期Lot size Day 3 批量订货天数Minimum = 50 最小订货数量Lot Size Mult = 0批量订货倍数WelcomeOrder Policy 3Lead Time = 2 订货提前期Lot size Day 3 批量订货天数Minimum = 50 最小订货数量Lot Size Mult = 25 批量订货倍数 WelcomeOrder Policy 3 Lead Time = 2 订货提前期Lot size Day 3

25、批量订货天数Minimum = 50 最小订货数量Lot Size Mult = 25 批量订货倍数WelcomeOrder Policy 3 Lead Time = 2 订货提前期Lot size Day 3 批量订货天数Minimum = 50 最小订货数量Lot Size Mult = 25 批量订货倍数WelcomeOrder Policy 3 Lead Time = 2 订货提前期Lot size Day 3 批量订货天数Minimum = 50 最小订货数量Lot Size Mult = 25 批量订货倍数WelcomeOrder Policy 3 Lead Time = 2 订货

26、提前期Lot size Day 3 批量订货天数Minimum = 50 最小订货数量Lot Size Mult = 25 批量订货倍数WelcomeOrder Policy 3 Lead Time = 2 订货提前期Lot size Day 3 批量订货天数Minimum = 50 最小订货数量Lot Size Mult = 25 批量订货倍数WelcomeOrder Policy 3 Lead Time = 2 订货提前期Lot size Day 3 批量订货天数Minimum = 50 最小订货数量Lot Size Mult = 25 批量订货倍数WelcomeOrder Policy

27、3 Lead Time = 2 订货提前期Lot size Day 3 批量订货天数Minimum = 50 最小订货数量Lot Size Mult = 25 批量订货倍数WelcomeOrder Policy 3 Lead Time = 2 订货提前期Lot size Day 3 批量订货天数Minimum = 50 最小订货数量Lot Size Mult = 25 批量订货倍数WelcomeOrder Policy 3 Lead Time = 2 订货提前期Lot size Day 3 批量订货天数Minimum = 50 最小订货数量Lot Size Mult = 25 批量订货倍数We

28、lcomeOrder Policy 3 Lead Time = 2 订货提前期Lot size Day 3 批量订货天数Minimum = 50 最小订货数量Lot Size Mult = 25 批量订货倍数WelcomeOrder Policy 3 Lead Time = 2 订货提前期Lot size Day 3 批量订货天数Minimum = 50 最小订货数量Lot Size Mult = 25 批量订货倍数WelcomeOrder Policy 3 Lead Time = 2 订货提前期Lot size Day 3 批量订货天数Minimum = 50 最小订货数量Lot Size

29、Mult = 25 批量订货倍数WelcomeOrder Policy 3 Lead Time = 2 订货提前期Lot size Day 3 批量订货天数Minimum = 50 最小订货数量Lot Size Mult = 25 批量订货倍数WelcomeOrder Policy 3 Lead Time = 2 订货提前期Lot size Day 3 批量订货天数Minimum = 50 最小订货数量Lot Size Mult = 25 批量订货倍数WelcomeOrder Policy 3 Lead Time = 2 订货提前期Lot size Day 3 批量订货天数Minimum =

30、50 最小订货数量Lot Size Mult = 25 批量订货倍数WelcomeOrder Policy 3 Lead Time = 2 订货提前期Lot size Day 3 批量订货天数Minimum = 50 最小订货数量Lot Size Mult = 25 批量订货倍数WelcomeOrder Policy 3 Lead Time = 2 订货提前期Lot size Day 3 批量订货天数Minimum = 50 最小订货数量Lot Size Mult = 25 批量订货倍数WelcomeOrder Policy 3 Lead Time = 2 订货提前期Lot size Day

31、3 批量订货天数Minimum = 50 最小订货数量Lot Size Mult = 25 批量订货倍数WelcomeOrder Policy 3 Lead Time = 2 订货提前期Lot size Day 3 批量订货天数Minimum = 50 最小订货数量Lot Size Mult = 25 批量订货倍数WelcomeOrder Policy 3 Lead Time = 2 订货提前期Lot size Day 3 批量订货天数Minimum = 50 最小订货数量Lot Size Mult = 25 批量订货倍数WelcomeOrder Policy 4定量订货策略WelcomeOrder Policy 4Lead Time = 2 订货提前期Lot size Qty 100 批量订货数量 Welcome