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1、ver : 00 specification产 品 规 格 书description :dvd mecha 名 称dvd 机芯model :dv-36 型 号dv-36 customer :客 户cystiner aoorived客户承认approved批准checked确认prepared制作-1-table of contents目录1 scope. .4适用范围2 general specification. .4一般规格2.1 applicable disc format. .4支持碟片规格2.2applicable disc capacity. .4支持碟片容量2.3applicab

2、le disc diameter. .4支持碟片直径2.4operation environment. .4工作环境条件2.5pick up moving range. .4光头驱动方式2.6feeding ratio. .4光头移动量2.7pick up moving range.4光头移动范围2.8operation environment. .4工作环境条件2.9storage environment.4保存环境条件2.10dimension . .4外形尺寸2.11weight 4重量3 optic、mechanical electrical specification.5光学、机械及

3、电气性能规格3.1main parts.5主要部品3.2mechanical specification.5机械性能规格3.2.1mechanical noise5机械噪音3.2.2spindle motor. 5主轴马达3.2.3tray in/out motor. .5进给马达3.2.4sled motor .6进出仓马达3.2.5turn table. .6转盘-2- 4 condition of performance evaluation. . .6性能评估条件4.1install angle. 6放置角度4.2evaluation environment. .6评价环境4.3eva

4、luation disc. .6评价碟片4.4evaluation equipment. . .7评价设备5 reliability test. .7可靠性保证5.1reliabil ity specification.7可靠性规格5.2high temperature operation test.7高温动作试验5.3low temperature operation test7低温动作试验5.4high temperature storage test.7高温保存试验5.5low temperature storage test. . 7低温保存试验5.6constant temperat

5、ure and humidity test. . .8恒定湿热试验5.7swept vibration test.8扫频振动试验5.8impact test. . . .8碰撞试验5.9drop test. .8跌落试验5.10mechanical life test. .9机械寿命试验6 sampling examination. .9抽样检查7 standard quoted. . 9引用标准8 connector description. . .9端子说明9 caution . . . 9使用注意事项10appendix . . . 10附录10.1connector descripti

6、on. . .10/11端子说明:10.2mechanical dimensions12产品外形尺寸图-3- 1scope 适用范围1.1this specification to dvd mecha for dvd player (model:kd-309). 本规格书适用于dvd 播放机用的dvd mecha ( 型号 :kd-309); 1.2any doubt to the specification can be resolved according to the agreement established with your relevant department; 对本规格书产生

7、疑义时,可依据与贵司的有关部门达成的协议解决; 1.3for improving performance purpose, this specification is subject to change according to pre-agreement established between us; 为了改善产品性能,本协议书的内容可以依据双方的事前协议进行变更;1.4hardware and software or manufacturing process may subject to change for improvements within the range of the sp

8、ecifications; 在满足本规格书的范围内,为改善产品性能可能会对硬件、软件或制造工艺进行变更;2general specifications 一般规格2.1disc loading mode 进碟模式 , motor driver front loading tray 马达驱动方进仓2.2disc fixing 碟片固定时beam magnetic fixation 弱磁固定2.3applicable disk diameter: 支持碟片直径: 12厘米, 8厘米2.4regulate mode:3points regulate 调整方式:3点调整2.5pick up drivin

9、g mode: reduction gear and rack drive 光头驱动方式:减速齿轮和齿条驱动2.6feeding ration: 0.5mm/rpm (sled motor rotation one circle) 光头移动量: 0.5mm/rpm (进给马达旋转一周)2.7pick up moving range:22. 6 0.3 - 59 0.4mm(begin from center of turn table)光头移动范围:22.60.3-59 0.4mm 从转盘中心开始2.8operation environment 工作环境条件temperature 温度0 45

10、humidity 湿度20%80%rhatmospheric pressure 大气压85106kpa2.9storage environment :保存环境条件temperature:温度-30 60humidity :湿度5%90%rhatmospheric pressure:大气压85106kpa、2.10dimension:180 mm 133.8mm 29mm(l w h)外形尺寸:长 180厘米,宽 133.8 厘米,高 29厘米2.11weight:approximately 260g 重量约260克-4- 3optic, mechanica l electric specifi

11、cation光学、机械及电气性能规格3.1main parts主要部品spindle motor:主轴马达manufacturers:盟升 / 三盛 / 万宝至等sled motor:进给马达manufacturers:盟升 / 三盛 / 万宝至等tray in/out motor进出仓马达manufacturers:盟升 / 三盛 / 万宝至等pick-up:光头manufacturers: samsung dl6fs/ sanyo hd850/ sony313等3.2mechanism specifications 机械性能规格3.2.1mechanical noise 机械噪音backg

12、round noise is less then 25db, measured at 100mm distance, mechanical noise : 背境噪音小于为25db,在 100mm 距离测量机械噪音play 播放时50db max 3.2.2spindle motor主轴马达item 项目spec 规 格remarks 备 注rated voltage额定电压3v dcvoltage range 使用电压范围4.56.0v dcrated loao 额定负荷12cm normal load rated speed 额定转速2500 400 rpm minrated load ra

13、ted voltage rated current额定电流105ma max rated load rated voltage starting torque 启动转矩1.323mn,m min rated voltage no load speed空载转速3500 450rpmno load rated voltage no load speed空载电流45 ma max no load rated voltage starting current 启动电流450 ma max rated voltage 3.2.3sled motor 进给马达item 项目spec 规 格remarks

14、备 注rated voltage额定电压2v voltage range 使用电压范围0.56rated loao 额定负荷4g-cm rated speed 额定转速1600 200rpmrated load,3v rated current额定电流65ma 以下rated load,3v starting torque启动力矩最小为 14g 3v no load speed 无负荷转速2200 200rpmno load ,3v stating current启动电流最大为 245ma 3v -5- 3.2.4tray in/out motor 进出仓马达item 项目spec 规 格re

15、marks 备 注rated voltage额定电压2v voltage range 使用电压范围16rated loao 额定负荷4g-cm rated speed 额定转速1600 200rpmrated load,3v rated current额定电流65ma 以下rated load,3v starting torque启动力矩最小为 14g 3v no load speed 无负荷转速2200 200rpmno load ,3v stating current启动电流最大为 245ma 3v 3.2.5turn table 转盘item 项目spec 规 格remarks 备 注t

16、urn table hight 转盘高度8 0.15mmup face or chassis for datum lane以chassis 的上表面为基准turn table tilt 转盘斜度max0.2 50.5 以下turn table runout端面跳动max0.06mm 0.06mm 以下eccentricity偏心max0.06mm 0.06mm 以下axial load 耐压负荷min 49n (5kg)49n(5kg)以上between turn table and motor shaft转盘与马达之间的耐压力slipping torqur 打滑力距min1.9 610-2n

17、.m(200gf.cm)min1.9 610-2n.m(200gf.cm)以上disk specification:inner diameter:15.1mm 厚度:1.2mm 4condition for performance evaluation性能评价条件4.1install angle :horizontal : 5放置角度:水平: 54.2evaluation environment 评价环境条件temperature 温度18 22humidity 湿度60%70%rhatmosphere pressure 大气压85106kpa4.3evaluation disc 评价碟片dv

18、d :tdv-520a manufacturers: abex c d: tcd-784 manufacturers: abex following condition can be adopted if there is no doubt in evaluation, use normal dvd and cd disc: 但是,如果判断不会产生异议,也可按下述条件,使用符合碟片规格要求之普通dvd 及 cd 碟判断-6- temperature 温度15 35humidity 湿度45%75%rhatmosphere pressure 大气压85106kpa4.4evaluation eq

19、uipment 评价设备4.4.1jitter equipment jitter仪type 型号: dvd mwj-6391a , made by meguro electric.co. cd mjm-631c, made by meguro electric.co. 4.4.2mechanism and circuit equipment 机械性能和电气性能评价设备use mitko mechanism and servo circuit equipment or use equipment according to pre-agreement established between us

20、使用我司的机械性能和伺服电路评价设备或使用双方协定设备来评价5 reliability test 可靠性试验5.1 reliability specification 可靠性评价规格reliability test specification follow 可靠性试验进行如下测试应满足规格要求:item 项目specification 规格1.lay for disc as follow用如下碟片播放dvd :tdv-520 (abex )cd: tcd-784 (abex )play for l min, and no pause or interruption of picture or

21、sound 播放 1分钟,应无画面声音停顿、中断2.if there is no doubt in evaluation, play for usual dvd and cd disc as follow: 如果判断不会产生异议,也可使用符合碟片规格要求如下普通dvd 及 cd 碟片判断:mp3 ,vcd ,dvcd ,dvd9 ,dvd5 ,cd play for l min, and no pause or interruption of picture or sound 播放 1分钟,应无画面声音停顿,中断item 项目specification 规格5.2 high temperatu

22、re operation test 高温动作试验naked sample is supposed to work normally for72hours under45 2 ,according to gb9384无包装样机按gb9384 要求,样品在 452环境下应能连续工作72h5.3 low temperature operation test 低温动作试验naked sample is supposed to work normally for l hour, after having suffered from 3 5 for 2hour with no power on无包装样机,

23、 不通电, 在35条件下放置2h,然后接通电源,应能连续正常工作1h5.4 high temperature storage test 高温保存试验naked sample with no power on is supposed to meet reliability specification form60 2 for 2hourw,then cool down to normal atmosphere pressure for 16hours before starting test无包装样机,不通电,在602条件下放置2h,然后降至常温,恢复 16h,进行测定,应满足可靠性规格要求5.

24、5 low temperature storage test 低温保存试验naked sample with no power is supposed to meet reliability specification in this case: suffered form-30 2 for 16hours,then heat up to normal atmosphere pressure for 2 hours before starting test无包装样机,不通电,在-302条件下放置2h,然后升至常温,恢复 16h,进行测定,应满足可靠性规格要求-7- 5.6 constant t

25、emperature and humidity test 恒定湿热试验naked sample with no power is supposed to meet reliability specification in this case; suffered form40 2 for 4 hours then add moisture to (87% 92%relative humidity in 0.5hour,then cool down to normal atmosphere pressure, start test after4hours无包装样机,不通电,在温度为402条件下,预

26、处理4h,然后加湿,使之在87% 92%的相对湿度条件下放置48h,然后在 0.5h 内降至 72% 78% ,再降至常温,恢复4h 后,进行测定,应满足可靠性规格要求5.7 swept vibration 扫 频 振动试验frequency 频率范围 (hz)amplitude 位 移 幅 值(mm)sweeping times at each axis 每一轴线上的扫描循环次数requirement 要求1020300.75 5 do vibration test at x-y-z axis orderly 工作位置在三个互相垂直的轴线上依次振动3050300.15 5 t-sweepin

27、g period(min),fl-the minimal frequency(hz),f2-the maximal frequency(hz) 注:以 loct/min 的扫频带速度,在某一频率范围内进行一次循环扫频的时间为:t6.6441g (f2/f1) ,式中 t时间( min) ,f1 扫频下限频率(hz) ,f2 扫频上限频率(hz)应满足可靠性规格要求5.8 impact test 碰 撞 试验sample is supposed to meet reliability specification in this case: suffered from pulse peak acc

28、eleration 100m/s2,duration16ms,duration16ms 、1000times impact before starting test样品在经受了脉冲峰值加速度为100m/s2(10g) 、持续时间为 16ms、碰撞次数为1000次的碰撞试验后,进行测定,应满足可靠性规格要求5.9 drop test 跌 落 试验face drop 面跌落edge corner drop棱、角跌落times 跌落次数height 跌落高度face 跌落面height 跌落高度edge 跌落棱corner 跌落角600mm 450mm 3 edges extending from

29、dropped comer 跌落角的三棱边one corner or the bottom 样品 正 面 下 方的任一角once each 各一次note: sequence of dropping follows 3-2-5-4-6order (top face no drop),(1top,2 front,3bottom,4 back,5 left,6 right)跌落面按 3-2-5-4-6的顺序进行(1面不跌落)(1-顶面, 2-正面, 3-底面, 4-反面, 5-左面,6-右面)包装按出货方式(100台 /box ) ,应满足可靠性规格要求。-8- 5.10 mechanical l

30、ife test 寿命试验item 项目specification 规格pick up feeding mechanism 光头进给机构after 200,000operation circles, sample is supposed to meet reliability specification(item5.1) voltage of feeding motor:dc2v one circle of operation: pickup at inner outer inner 经过 200, 000次循环后, 应满足可靠性规格要求(项目 5.1)进给马达电压:dc2v一个动作周期:光头

31、在最内周最外周最内周spindle motor 主轴马达under standard condition,after 1000houre continuously playing, sample is supposed to meet reliability specification(item5.1) 在标准条件下, 连续播放 1000小时后, 应满足可靠性规格要求(项目 5.1)6 sampling examination抽样检查lot test adopts gb2828,stipulate:aq l4.0,il2,usual two times sampling schemes.逐批检

32、查抽样方案按gb2828 ,规定 aql 4.0 ,il 2,正常检查二次抽样方案。7. standard quoted引用标准:this product mainly refer to “ dvd player industry self discipline general specification” (issued july/01/2000)from chinese electronic audio industry association. following are major quouted terms 本产品主要参考了中国电子音响工业协会dvd 视盘机行业自律通用规范200-07-01,主要引用条款如下:electrical requirement(5.4) 电性能要求(5.4)emc req

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