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1、中 南 大 学毕业论文(设计)任务书毕业论文(设计)题目: 滴注仪无线控制主机结构设计及其下盖模具设计 题目类型1 工程设计 题目来源2 生产实际题 毕业论文(设计)时间从2003年2月17日 至 2003年6月14日一 毕业论文(设计)内容要求:(1)给定的主pcb板尺寸、按键大小、按键个数、拨码盘个数、计算机串口插座、电源插座及扬声器,进行滴注仪无线控制主机的结构设计。要求提出两种或两种以上方案,计算机输出各零件的二维图、主机装配图及爆炸图。(2)对主机的下盖零件进行模具设计。要求制定下盖的成型工艺,选择成型设备,进行模具的浇注系统、冷却系统的设计,完成模具装配图及零件图。(3)英文翻译完

2、成30005000文字资料翻译,译文要求准确,文字流畅。(4)完成毕业论文严格按照“中南大学本科生毕业论文(设计)规范”完成毕业论文,要求正文字数不少于1.5万字。 1 题目类型:理论研究实验研究工程设计工程技术研究软件开发2 题目来源:教室科研题生产实际题模拟或虚构题学生自选题二主要参考资料(1) 蒋继宏、王效岳编绘 注射模具典型结构100例 中国轻工业出版社 2000; (2) 成都科技大学编 塑料成型模具; (3) 上海轻工业学校编 塑料模具设计; (4) 黄毅宏 模具制造工艺 机械工业出版社 1998; (5) 珠海凯思德设计制作中心产品设计图样; (6) “无线电话结构设计指引”、“

3、塑料材料”、“橡胶按键”、“五金件”等培训教程; (7) 深圳市佩鸿厂生产用模具图纸。 二 毕业论文(设计)进度安排阶段阶段内容起止时间一资料收集、实习调研、英文翻译、文献综述2.173.10二外观造型、结构设计、模具设计3.115.7三整理、打印毕业论文,准备答辩5.86.4四答辩6.56.14指导教师(签名) 时间: 教研室(所)主任(签名) 时间: 主管院长(签名) 时间: 摘 要本毕业设计分为两个部分,第一部分为滴注仪无线控制主机上盖和下盖的结构设计;第二部分是滴注仪无线控制主机下盖的模具设计。进行结构设计要考虑塑件的形状、功能和美观性要求。对塑件上的孔、凸台等进行尺寸计算,根据计算结

4、果对上盖和下盖上的各个部分尺寸和形状进行布置。使设计的结构能满足使用要求。模具设计部分对象为滴注仪无线控制主机的下盖,该设计中的模具方案选择点浇口、侧抽芯。结构比较复杂。应用pro/engineer2001和autocad2000进行设计,大大提高了设计的质量和效率。本设计结合了结构设计和模具设计,在进行结构设计的时候要考虑模具设计的可能性,每一部分都不能单独进行。关键词:结构设计;模具设计;注塑模;pro/e。abstractthis graduation design contains two sections,the first section is configuration desi

5、gn of instillation instrument wireless-control mainframe and the second is about the mold design of the instillation instrument wireless-control mainframes bottom cover. when making design for the instillation instrument wireless-control mainframe, we should think over the shape 、the function and th

6、e artistic of the plastic parts. calculate the sizes of those holes and flanges. on the basis of the result we can lay out every parts of the upper cover and bottom cover in good size and shape. which will fulfil quality requirements. the part of mold design is just for the instillation instrument w

7、ireless-control mainframes bottom cover and includes pin-point gate, lateral core-pulling and the construction is very complex. using pro/engineer2001 and autocad2000 can improve the quantity and efficiency of mold design. the design combined the configuration design and mold design. view in whole,

8、when making configuration design we should take the mold design in our mind. no one of them can be ignored.keywords: configuration design; mold design; injection mold;pro/e.目录摘要····················

9、83;·················································

10、83;·················································

11、83;········iabstract········································

12、··················································

13、·····························ii第一章 文献综述···················&#

14、183;·················································&#

15、183;··································1 1.1 塑料模具的现状和发展············

16、3;·················································

17、3;···················11.1.1 我国塑料模的现状····························&

18、#183;·················································&

19、#183;·······11.1.2 塑料模的制造特点·······································

20、3;··············································21.1.3 塑料模发展趋势·&#

21、183;·················································&#

22、183;······································31.2 塑件的结构设计·········&#

23、183;·················································&#

24、183;··································51.2.1 功能结构设计·············&

25、#183;·················································&

26、#183;······························51.2.2 工艺结构设计·················

27、··················································

28、···························51.2.3 造型结构设计·····················

29、;··················································

30、;·······················61.3 pro/engineer2001软件概述······················

31、3;·················································

32、3;7第二章 滴注仪无线控制主机结构设计··············································

33、3;·····················92.1 塑件分析···························&

34、#183;·················································&

35、#183;····························92.2 塑件材料的选择···················&

36、#183;·················································&

37、#183;························92.2.1 abs的性能和成型特点······················&

38、#183;·················································&

39、#183;······92.3 塑件几何形状设计·········································

40、···············································112.3.1 脱模斜度·

41、··················································

42、·················································112.3.

43、2 尺寸公差和精度················································

44、83;·······································112.3.3 表面粗糙度········&#

45、183;·················································&#

46、183;·····································112.3.4 壁厚··········

47、3;·················································

48、3;···············································112.3.5 圆角·

49、··················································

50、··················································

51、·······122.3.6 孔的设计·········································

52、··················································

53、·········122.3.7 凸台的设计·······································

54、;··················································

55、;·······132.4 结构设计方案的选择········································&#

56、183;···········································142.4.1 方案的选择····&

57、#183;·················································&

58、#183;·········································142.4.2 用pro/e设计上盖部分·····

59、;··················································

60、;······················152.4.3 用pro/e设计下盖部分························

61、83;·················································

62、83;··222.4.4 用pro/e生成装配图············································&#

63、183;···································23第三章 滴注仪无线控制主机下盖的模具设计··········

64、3;···········································253.1 模具方案的论证和选择····

65、··················································

66、··························253.2 注射机的选择及型腔数目的确定····················

67、3;···········································253.2.1 塑件的质量体积分析及abs的注射工艺性··&

68、#183;·········································253.2.2 型腔数目的确定·····

69、3;·················································

70、3;································263.2.3 注塑机的选择···············&#

71、183;·················································&#

72、183;··························263.3 分型面的选择·····················&#

73、183;·················································&#

74、183;························283.4 排气系统的设计·······················&

75、#183;·················································&

76、#183;··················283.5 浇注系统设计·····························&

77、#183;·················································&

78、#183;················283.5.1 主流道部分设计······························

79、3;·················································

80、3;·······283.5.2 冷料穴设计········································

81、83;·················································

82、83;·····293.5.3 分流道设计··········································&#

83、183;·················································&#

84、183;···303.5.4 浇口设计············································&#

85、183;·················································&#

86、183;·····313.5.5 定位圈和浇口套的选择·········································&#

87、183;··································313.6 成型零部件设计·············&

88、#183;·················································&

89、#183;····························323.6.1 成型零件工作尺寸的计算··················

90、··················································

91、····333.7 凹模型腔侧壁厚度与底板厚度的计算··········································&#

92、183;·············353.7.1 凹模侧壁厚度的计算·································

93、83;··············································353.7.2 底板厚度的计算·

94、··················································

95、·····································363.8 模架的选取···········&

96、#183;·················································&

97、#183;······································363.8.1 定位销的选择·········

98、;··················································

99、;·································373.9 脱模机构的设计··············

100、3;·················································

101、3;···························383.9.1 脱模方案的选择····················&

102、#183;·················································&

103、#183;·················383.9.2 脱模力的计算和推杆数目的选择····························

104、83;·······························383.9.3 推杆的稳定性计算················

105、;··················································

106、;··················403.10 复位杆设计······························

107、;··················································

108、;··················403.11 垫块的选择······························

109、;··················································

110、;··················413.12 导柱与导套的选择·····························&#

111、183;·················································&#

112、183;······413.13 推出机构的导向·········································

113、·················································433.14

114、 侧向分型与抽芯机构的设计················································

115、;······················443.14.1 侧向分型与抽芯机构的选定························&#

116、183;·········································443.14.2 抽芯距的确定与抽芯力的计算····

117、3;·················································

118、3;·······443.14.3 斜导柱的设计········································&

119、#183;·················································4

120、53.14.4 侧滑块的设计···············································

121、3;··········································463.14.5 导滑槽设计·····&#

122、183;·················································&#

123、183;······································463.14.6 楔紧块设计·········

124、··················································

125、···································473.14.7 滑块定位装置的设计············

126、··················································

127、················473.15 吊环螺钉的设计·······························

128、3;·················································

129、3;········473.16 温度调节系统的设计·······································

130、···········································483.16.1 温度调节系统分析····&

131、#183;·················································&

132、#183;···························483.16.2 热平衡计算····················

133、;··················································

134、;························483.16.3 湍流计算·······················

135、3;·················································

136、3;························493.16.4 冷却面积计算·······················&

137、#183;·················································&

138、#183;················493.16.5 冷却系统设计······························

139、3;·················································

140、3;·········50第四章 模具的经济技术分析······································&

141、#183;···········································524.1 影响模具价格的因素···

142、3;·················································

143、3;······························524.2 模具价格的计算·················

144、83;·················································

145、83;························53第五章 模具调试························

146、;··················································

147、;····························565.1 模具调试····················&

148、#183;·················································&

149、#183;·································565.1.1 注射机的选用··············

150、;··················································

151、;····························565.1.2 模具的安装···················

152、3;·················································

153、3;··························565.1.3 成型工艺条件的拟定·····················

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155、;·········57结论········································&

156、#183;·················································&

157、#183;···································59致谢·············

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159、83;·················································

160、83;············60参考文献····································

161、83;·················································

162、83;·······························61附录1图纸·················&#

163、183;·················································&#

164、183;··············································62附录2实习报告··

165、;··················································

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167、;····63附录3英文翻译及原件············································

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169、;70前 言本设计分为两部分,一部分是对滴注仪的上盖和下盖进行结构设计,一部分是对滴注仪的下盖进行模具设计。所以本设计分两个阶段完成,第一阶段结构设计大概要一个月的时间;第二阶段模具设计大概要两个月的时间。首先,根据给定的主pcb板的大小、按键个数、拨码盘的个数、计算机串口插座、电源插座及扬声器,进行滴注仪的结构分析,其中包括尺寸的计算及测量,根据各部件的形状确定部件的摆位,以次进行结构设计。设计出来的形状力求使用,结构简单,外形美观。同时设计的时候还要考虑加工制造的可能性。因为滴注仪是用注塑模注塑成型的,所以在设计时应考虑设计的形状能注塑的可能性。其次,根据设计出来的下盖形状,对下盖进行模具

170、设计,在进行模具设计时,根据塑件的形状并结合手册循序渐进的进行模具设计。这次模具设计是对以前所学知识的一次实践。由于我没有实践经验所以很多东西都要依靠手册。包括数据的选取和工艺性的确定。模具设计包括浇注系统、冷却系统及动、定个部分的结构的设计。在设计时要使用到autocad2000和pro/engineer,这些计算机辅助设计软件对于提高设计的速度和质量很有帮助,这也是当今模具行业发展的选择。在近四个月的设计中,为了更好地完成任务,期间还到工厂进行了实习,参观了塑料模具的生产加工过过程,这加强了我们的感性认识,更有利于我们完成模具设计。感谢老师对我们的关怀和指导,感谢同学们的帮助。我这次设计的

171、完成得益于老师的悉心指导和与同学们的交流。由于本人水平有限,缺乏实践经验,所以在设计中难免产生不足和错误,请各位老师指正。 机械 997班 孙世永第一章 文献综述1.1 塑料模现状及发展趋势1.1.1 我国塑料模的现状模具工业是国民经济的基础工业,受到政府和企业界的高度重视。发达国家有“模具工业是进入富裕社会的原动力”之说,可见其重视的程度,当今,“模具就是产品质量”,“模具就是经济效益”的观念,已被越来越多的人接受。我国塑料模的发展极其迅速,30年已走过国外90年的历程,现已具相当规模。塑料模的设计技术、制造技术、cad技术、capp(computer aided programed pro

172、cedure/process planning)技术已有相应的涉猎和开发应用,我国在塑料模设计技术和塑料模制造技术上与发达国家的地区的差距参见表1-1和表1-2。专用模具钢品种少、规格不全,质量不稳定,且供应渠道不畅。塑料模以45钢为主要材料的状况,短时间内难以改变。国外塑料模行业特点参见表3。表1-1 塑料模设计技术和制造技术(1995年)技术名称发达国家中国美国日本德国香港台湾大陆cad应用75%75%70%50%40%5%10%cae应用50%50%50%40%30%1%5%flow软件普及普及普及70%50%开始起步cool软件普及普及普及70%50%开始起步rhd方法已编入cad/c

173、ae分析软件已有或开始应用lmd方法已进入商品化已有理论著作发表spd方法已进入商品化在电子和精密机械有应用表1-2 塑料模加工技术(1995年)加工技术发达国家中国大陆cad及ncp加工周期缩短60%已在部分工厂开始研究4轴及5轴模具成本降低30%已列入“八五”技改项目ncp软件生产效率提高60%模具标准零件及标准模架已普及并以实现了商品化有国家标准,系列化,商品化不够热流道及热管技术大量使用,已形成了系列和标准70年代开始研究,迄今尚无标准专用模具钢材(h13/p20)根据塑料模的不同类型,专用钢已系列化已列入“八五”国家研制计划1.1.2 塑料模的制造特点(1) 型腔及型芯呈立体型面塑料的外

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