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1、ELECTRICAL INTERFACE BETWEEN INJECTIONEUROMAP12MOULDING MACHINE AND HANDLING DEVICEVersion 1.3r July 2007 (11 pages)This recommendation was prepared by the Technical Commission of EUROMAP However, see also EUROMAP 67.A further supplier added (v. 1.2). Suppliers data amended (v. 1.3).Contents1.Scope

2、and Application2.Description2.1Plug and socket outlet2.2Sv/itch contact specification2.3Plug contact assignment3Ejector Sequence4.Core puller sequences4.1Ejector sequence with core puller4.2Core puller sequence for removal ofthepart43Core puller sequence for insertion4.4Core puller sequence for remo

3、va1 ofthepart and insertion5.Handling device power supply6.Sources of supplyEUROMAP 12 f Version 1.3, July 2007page #/111 Scope and ApplicationThis EUROMAP recommendation defines the connection between the injection moulding machine and the handling device. This is intended to provide interchangciab

4、ilitiy .In addition recommendations are given for signal voltage and current levels. The mains connection of the handling device is also specified.2 DescriDtionThe signals in both the injection moulding machine and the handling device are given by contacts, e.g. contacts of relays or switches, etc.

5、Tho contact making is either potential-free or related to a reference potential supplied to a contact of the plug mounted on the injection moulding machine or the handling device (see Cables 1 and 2).The signals shall be available in all injection moulding machines and handling equipments.2.1 Plug a

6、nd socket outletTheconnection between the injection moulding machine and the handling device is achieved by injection moulding machine the the plug contacts 17 be capable of takingto 32 are a minimumthe plugs specified below. For the plug contacts 1 to 16 are male and female. All the plug contacts s

7、hould of 250 V and 6 A.Arrangements of pins(Opposite the wiringand sockets viewed from the mating side side) - pin O = locketFigure 1: Plug on the kandlingFigure 2: Plug on the injection moulding machineEUROMAP 12 f Version 1.3, July 2007page 9/112.2 Switch contact specification- The current of the

8、signals must not exceed 200 mA unless otherwise notedA current of at least 10 mA must be maintained during signalling.-The voltages of the signals must not exceed 50 V DC or 250 V AC.23 Plug contact assignmentNotes on the table below:-Unless otherwise noted, the switch contacts are switching the ref

9、erence potential (plug contacts No 16 and 32).- All signals are continuous signals unless otherwise noted.- The signals are conducted from the signal source to the respective pin -Apart from the handling device signals "Enable mou 1 d closure11(17) # "Mould area freeM (18/26) r and 11 Emer

10、gency stopM (19/27) z the signals can assume &ny status when the handling device is switched offTable 1: Injection moulding machine signalsPlug contact NoSigna1 designationDescription1.9Emergency stop of machineThe switch contact must, be open when the injection moulding machine emergency stop d

11、evice (see EN 60204 1) is being actuated, opening the switch contact causes emergency stop of the handling device.The current of the signal must not exceed 6 A.2Mould open position (handling device)The switch contact is closed 讨 hen mould opening position is equal or more than required position Inad

12、vertent alteration to mould opening stroke smaller than that required for the handling device to approach must be impossible The switch contact must remain closed as long as the mould is open and must not be interrupted by a change of operation mode or safety guard openingPlug contact NoSignal desig

13、nationDescription3,11Safety devices of machineThe switch contact is closed when safety devices (e.g. safety guards, footboard safety, etc.) on the injection moulding machine are operative so that dangerous movementss of the handling device are possible. The signal is active in any operation mode. Th

14、e signal must be the result of limit switch contact series of mould area safety devices according to EN 201. The current of the signal must not exceed 6 A.4Ejector back positionThe switch contact is closed when the ejector has been retracted regardless of the moving platen position. The signal is th

15、e acknov/1 edgement for the nEnable ejector retraction* signal (see plug contact No 21). when the ejector sequence is selectedit is recommended to close the switch contact when Che ejector sequence is not in use.5Ej ector forward positionThe switch contact is closed when the ejector has been advance

16、d The signal is the acknowledgement signal for che HEnable ejector advanee" (see plug contact No 22.It is reconunended to close the switch contact when the ejector sequence is not in use6optionalCore pullers in position 1(Core pullers rree for handling device to approach)The switch contact is c

17、losed when the core pullers are in position 1 (see contact No 24, see chapter 4) It is recommended to open the switch contact when the core puller sequence is not in use.7optionalCore pullers in position 2(Core pullers in position to remove moulding)The switch contact is closed when the core pullers

18、 are in position 2 (see contact No 23, see chapter 4) Tt is recoinmended to open the switch contact when the core puller sequence is not in use.8optionalRejectThe switch contact is closed when the moulding is a reject. The switch contact must close when the mould is open and must remain closed at le

19、ast until 11 Enable mould closuren (see plug contact No 17 ) It is reconunended to close the switch contact already when the mould opening starts Plug contact NoSignal designat.ionDescription10Enable operation with handling device(AutomaC ic)The switch contact is closed when the injection moulding m

20、achine is set to semiautomatic or automatic mode.If the switch contact is opened during the operation mode of the handling device -Operation with injection moulding machine11 , it is reconunended that the handling device continues its automatic cycle until the end position.12Mould closedThe switch c

21、ontact is closed when llie mould closing is completed. Note: The signal MEnable mould closure11 is then no longer required (see plug contact No 17)13optionalNot fixed by EUROMAP, manufacturer dependent14optionalIntermediate mould opening positionThe switch contact i s closed when mould opening reach

22、es a set position smaller Chan mould opening position (see plug contact No 2).The switch contact remains closed to the end of mould opening position.Two sequences are possible with this signal:a) Mould opening stops on intermediate position and gives start signal to handling device. Mould opening re

23、starts with the signal HEnable full mould opening11 (see contact No 28).b) Mould opening does not stop on intermediate position, however gives the signal to handling device.The switch contact is open when intermediate mould opening position is not in use.15optionalNo part availableIt is recommended

24、not to use this signal for future applications.16Handling device reference potential(corrected against older version ofEUROMAP 12)Table 2: Handling device signalsPlug contact NoSi gna1 designationDescription17Enable mould closureThe switch contact is closed when the handling device is retracted enou

25、gh for start of mould closure. The switch contact must remain closed at least until -Mould closed" (see contact No 12) is available. If the switch contact opens as a result of a fault, mould closing must be interrupted.The signal nEnable mould closure1' must not be a logical Horn v/ith eith

26、er other signals, e.g. “Close safety guardH or a push button in any opoiratiion mode. The switch contact must: be closed i f the handling device is switched off. It is recommended to close the switch contact v/hen the handling device is unselected.1826Mould area freeThe switch con匕act is closed when

27、 the handling device is outside the mould area and does not in匕erfew with mould opening and closing movements. The switch contact must be opened when the handling device leaves its start position. If the switch contact is open neither opening nor closing of the mould may occur The injection moulding

28、 machine must ignore this signal when mould opening is carried out after intermediate stop (see contact No 14)r if the optional sequence is selected on the injection moulding machine. The signal must have the described effect even when the handling device is switched off.It is recoinmended to close

29、the switch contact when the handling device is unselectedThe current o£ the signal must not exceed 6 A1927Emergency stop of handlingThe switch contact must be open when the handling device emergency stop (see EN 602041) is being actuated. The switch contact opening causes emergency stop of the

30、injection moulding machine. The switch contact must be operative if the handling device is switched off. It is recommended that the switch contact is operative when the handling device is unselected. The current of the signal must not exceed 6 A.Plug contact NoSignal designationDescription20Handling

31、 device operation mode (operation with handling device)The switch contact is open when the handling device mode switch is11 Operation with injection moulding machine" The switch contact is closed when the handling device mode switch is -No operation with injection moulding machine11 .The switch

32、 contact is closed when the handling device is switched off 21Enable ejector backThe switch contact is closed when the handling device enables the movement for ejector back. The switch contact must remain closed at least until 11 Ejector backh signal is given by injection moulding machine (see conta

33、ct No 4)22Enable ejector forwardThe switch contact is closed when the handling device enables the movement for ejector forv/ard. The switch contact must remain closed at least until “Ejector forward" signal is given by the injection moulding machine (see contact No 5).23 optionalEnable movement

34、 of core pullers to position 2 (Enable core pullers to remove the moulding)The switch contact is closed when the handling device is in position to enable the movement of the core pullers to position 2It is recommended that the switch contact remains closed at least until MCore pullers in position 2M

35、 signal is given by injection moulding machine (see contact No 7).24optionalEnable movement of core pullers to position 1 (Enable movement for handling device to approach freely)The switch contact is closed when the handling device is in position to cnabl© the movement of the core pullers to po

36、sition 1.It is recommended that the switch contact remains closed at least until MCore pullers in position 1M signal is given by injection moulding machine (see contact: No 6)25Reserved for future use by EUROMAP28 optionalEnable ful1 mould openingThe switch contact is closed v/hen the handling devic

37、e has taken the part and allov/s to continue mould opening. The switch contact must remain closed until "Mould operT signal is given by the injection moulding machine (see contact No 2). If the switch contact is not used it must b© open.Plug contact NoSignal designationDescription29Reserve

38、d for future use by EUROMAP30Not fixed by EUROMAP, manufacturer dependent31Not fixed by EUROMAP, manufacturer dependent32Injection moulding machine referenee potential(corrected against older version of EUROMAP 12)3 E"i ector sequenceThe following sequence as shown in the time diagram is used:4

39、 : Ejector back22: Enable ejector forward 5: Ejector forward21: Enable ejector retraction 4 Core puller sequencesIn general position 1 and 2 are used for synchronization between the injection moulding machine and the handling device, where position 1 is preferabio the position for free movement of t

40、he handling device through the mould area. Position 1 and 2 are used alternating.4.1 Ejector sequence with core pullerPosition 1 is equivalent to ejector back, position 2 is equivalent to ej ector forward.The following sequence as shown in the time diagram is used:6: Core pullers in pos. 1 23: Enabl

41、e movement ofcore pullers to pos. 27: Core pullers in pos. 2 24: Enable movement of core pullers to pos. 1 4.2 Core puller sequence for removal of the partPosition 1 means cores are in (injection can take place)/ position 2 means cores are out (removal of the part).In this sequence contact No 6 and

42、24 are not used. The following sequence as shown in the time diagram is used:23 : Enable movement ofcore pullers to pos. 27 : Core pullers in pos- 24.3 Core puller sequencefor insertionEUROMAP 12 f Version 1.3, July 2007page #/11EUROMAP 12 f Version 1.3, July 2007page #/11Position 1 means cores are

43、in position for insertion, position 2 means cores have fixed the isertion The following sequence as shovm in the time diagram is used:24:Enable movementofcore pullerstopos 16 :Core pullersinpos 123:Enable movemento£core pullerstopos 27:Core pullersinpos 2page 11/11EUROMAP 12# Version 1.3, July 20074.4 Core puller sequence for removal of the part and insertionThe following sequence

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