ASME 理化检验控制程序 Physiclal and Chemical Test Control Procedure

1、Doc.No.:文件号：Rev.No.: 0版本号：0Page: 1/6页码：1/6Physical and ChemicalTest Control Procedure理化检验控制程序Effective Date: 2012/06/02发布日期：2012/06/02 Prepared by编制Reviewed by审核Reviewed by审核Approved by批准Title职位Physical Test Engineer理化测试工程师Responsible Physical Test Engineer理化测试责任工程师Responsible Quality Assurance Engi

2、neer质量保证责任工程师Manager of Quality Control Department质量控制部经理Signature/Date签字/日期Physical and Chemical Test ControlProcedure理化检验控制程序Doc.No.:文件号：Rev.No.: 0版本号：0Page: 8/6页码：2/61.0 Scope 范围This procedure applies to the physical and chemical testing control including cutting control of test coupons and speci

3、mens in compliance with the requirements of ASME Code Section III. 本程序适用于包括符合ASME规范第3卷测试试件和试样的取样控制要求在内的力学和化学检测质量控制。2.0 References 参考文件2.1 ASME Code Section III NCA-Latest Edition and Addenda ASME规范第三卷NCA卷-最新版及其增补2.2 ASME Code Section III Division 1 Subsection NB-Latest Edition and Addenda ASME规范第三卷第

4、一册NB分卷-最新版及其增补2.3 XXXX QA Manual Section 8 and 11-Latest Edition and Revision XX公司质量保证手册第8卷和11卷-最新版本及修订2.4 Inspection and Test Personnel Qualification Procedure(XXXX/MP-ASME-10)- Latest Revision检查和试验人员资格审查程序（XXXX/MP-ASME-10）-最新修订2.5 Measuring and Test Equipment Control Procedure(XXXX/MP-ASME-34)- La

5、test Revision测量和试验设备控制程序(XXXX/MP-ASME-34)-最新修订3.0 Definition and Abbreviation 定义和缩写3.1 QP: Quality Plan;QP 质量计划3.2 Coupon: a portion cutting from the product for preparation of specimen;试件：从产品上切取下来为制备试样做准备的一部分。3.3 Specimen: the standard sample for test after the coupon is machined in accordance with

6、 applicable Codes, standards, and technical requirements.试样：试件依照适用的法规，标准和技术要求进行加工后的用于测试的标准样品4.0 Responsibilities and Authorities职责和权限4.1 The Machining Inspector shall be responsible for the machining and inspection control of specimen according to Sampling Instruction.质量检查员负责依照试样加工指导书对试样加工和检查进行控制。4.

7、2 The Responsible Physical/Chemical Test Engineer shall be responsible for the control of the physical, metallographical and chemical test.理化责任工程师负责材料的力学、金相和化学测试5.0 General Requirement 一般要求5.1 Related specimen shall be prepared in accordance with NX-2200 and other applicable standard, and identified

8、 in accordance with the applicable procedure.试样应按照NX-2200和其他适用文件进行制备，并且依据适用的程序进行标记。5.2 The coupon/specimen shall be cut according to the location and dimension specified in the Sampling Instruction.试件或者试样应该依据试样加工作业指导书中规定的位置和尺寸进行切割。5.3 The cutting of test coupon shall be designated in the QP, and sha

9、ll be witnessed by Customer and ANI, when required.当有要求时，测试试件的加工应当在质量计划中注明，并且通知客户和ANI进行见证。5.4 M & TE for quality verification shall be verified to be within its valid calibration period prior to use by the Tester. M & TE shall be calibrated in accordance with Measuring and Test Equipment Con

10、trol Procedure.试验人员在使用前应确认用于质量检验的测量和试验设备是在校准的有效期之内，所有的测量和试验设备应按照测量和试验设备控制程序进行校准。5.5 Prerequisite for the test shall be met. Prerequisite shall include the following information as applicable: calibrated instrumentation, appropriate equipment, trained personnel, condition of test equipment and items

11、to be tested, suitable environmental conditions, and provisions for data acquisition.试验应满足前提条件，前提条件应包括以下适用信息：计量过的仪器、合适的设备、经培训的人员、试验设备和被试验物项的条件、合适的环境条件、数据采集的装置。5.6 Appropriate ASTM methods with acceptance criteria can be used in the physical testing and chemical analysis in lieu of XXXX's written

12、 procedure.适当的ASTM方法和验收标准在力学试验和化学试验中可以代替XXXX编写的试验程序使用。5.7 Testing shall be performed by Tester who shall be qualified and certified in accordance with Inspection and Test Personnel Qualification Procedure.试验应该是由通过检查和试验人员资格审查程序评定和认可后的测试人员进行。6.0 Specimen Preparation 试样制备6.1 The Machining Inspector sha

13、ll be responsible for monitoring test coupon cutting and performing verification of identification in accordance with the Sampling Instruction. 质量检查员负责依据试样加工作业指导书监督测试试件的切取和标记的检查确认。6.2 The Machining Foreman shall prepare the Test Specimen Cutting Flow Card (TSCFC: Exhibit 2) .工段长负责试样加工流转卡的准备（TSCFC 图表

14、2）6.3 The Machining operators shall machine the specimen and mark the specimen number with stamping or metal electric engraving pen.机加工操作人员应当加工试样并且通过冲压或金属电动刻字笔对试样进行编号的标记。6.4 The Machining Inspector shall monitor the process of specimen machining and assure that the identification on the test specime

15、n according to Sampling Instruction. 质量检查员应当监督试样加工的过程，同时保证试样标记符合试样加工作业指导书的要求。6.5 The surplus shall be identified clearly as the original and maintained properly until to one week after the test results are acceptable, as a minimum.试样余料应当在测试结果合格后进行清晰的标记并适当的保存至少一个星期。6.6 Identification shall be perform

16、ed based on the applicable Codes, procedures and standards. The identification shall not affect the correctness of test results.标识应当依据适用的规范、程序和标准进行，并且不能影响测试结果的正确性。6.7 The operator shall sign and date on TSCFC after completing this step, and transfer the unfinished specimen with TSCFC to next step.操作

17、人员在完成试样加工流转卡之后均需要签下名字和日期，然后将没有加工完的试样和流转卡转入下一步。6.8 After completing specimen, the Machining Foreman shall check the quantities, quality, and numbers of specimen based on the requirements, and sign and date on TSCFC. The Test Foreman shall be responsible for submitting the identified specimen and othe

18、r related documents to the Machining Inspector.试样加工完成后，工段长应依照流转卡要求检查试样的数量，质量和编号，并在试样加工流转卡上签下名字和日期。工段长负责将确认好的试样和其他相关文件转交至质量检查员。7.0 Testing Performance 性能测试7.1 The Machining Inspector shall submit test specimen with QP to the Physical/Chemical Test Engineer.质量检查员应当连同质量计划一起将检测试样转交至理化测试工程师。7.2 The Physi

19、cal/Chemical Test Engineer shall check identification of the specimens, quantities, and testing requirements and fill this information in Testing Control Log（TCL: Exhibit 1）. 理化测试工程师应该确认试样标识，数量和测试要求，并将这些信息填入理化试验控制台帐（TCL 图表1）。7.3 The Physical/Chemical Engineer shall be responsible for assigning quali

20、fied and certified Tester to perform the testing.理化测试工程师负责安排通过评定和认可的测试人员进行试验。7.4 The assigned Tester shall verify the prerequisite has been met prior to testing.被指派的试验人员在试验前应当确认试验前提条件都已具备。7.5 Physical and chemical testing shall be performed in accordance with the applicable documents referenced on t

21、he applicable QP.物理和化学测试应当依据质量计划中引用的适用文件进行。7.6 Physical and chemical testing results shall be evaluated by the Tester in accordance with the requirements specified in the Examination and Testing Outline（ETO: Exhibit 7）.试验人员应当依据检验和试验大纲的要求对理化试验结果进行评估。（ETO 图表7）7.7 After testing, the Physical/Chemical E

22、ngineer shall inform the results to the applicable QC Inspector.试验完成后，理化测试工程师应该将结果通知到相应的QC检查人员。8.0 Test Report 试验报告8.1 Physical and chemical testing results shall be documented in the test reports including Report of Mechanical Property Test (RMPT: Exhibit 3), Report of Macro Metallographic Test (RM

23、AMT: Exhibit 4), Report of Micro Metallographic Test (RMIMT: Exhibit 5), Report of Chemical Test (RCT: Exhibit 6) to assure that test performance meet the specified test requirements of test standard and the accuracy of test results.物理和化学测试结果应该记录在测试报告中以确保测试过程满足测试标准指定的测试要求和结果的准确性，测试报告包括：力学试验报告（RMPT 图

24、表3），金相低倍试验报告（RMAMT 图表4），金相高倍试验报告（RMIMT 图表5），化学分析报告（RCT 图表6）。8.2 Physical and chemical testing results shall be evaluated by the Tester, reviewed by the Physical Test Engineer/Chemical Test Engineer, and approved by the Responsible Physical Test Engineer/Responsible Chemical Test Engineer, and made available to the ANI.物理和化学测试结果应通