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1、1 / 45金工加工工时定额第一章工时定额计算.41.1目的:.41.2范围:.41.3名词解释:.41.3.1标准工时: .41.4标准工时定额: .41.4.1准备工时(R): . 41.4.1单件工时(V). 49.3钣金钳工.49.3.1锉削工时 .49.3.1.1锉削直线毛刺工时 .42.1.2锉削曲线毛刺工时 .52.1.3锉削倒圆、倒角工时 .52.2焊接后锉平磨平焊疤、整形时间定额 .52.2.1准备结束工时20min/批。.52.2.2钢板锉平焊疤、整形时间定额 .52.2.3焊后打磨时间定额 .62.3整形.72.3.1准备结束工时 15min/批。.72.3.2弯边后手工

2、整形时间定额 .72.3.3角钢校直时间定额 .92.3.4扁钢手工校直时间定额 .102.3.5钢板手工敲乎时间定额 .112.3.6手工敲圆角时间定额 .122.4戈懺.132.4.1准备结束工时定额 . 132.4.2戈U基础线.132.4.3划成型槽线 .132.4.4划圆平面等分孔位线 .132.4.5划键槽方孔线 .142.4.6划边框四周等分孔位线 .142.4.7划等距槽孔位线 . 152.4.8划毛坯零件线 .152.5板料手工弯形.162.5.1准备结束工时 20min/批.162.5.2弯形工时定额 .162.6钻孔、锪孔.172.6.1钻孔、锪孔准备结束工时定额 .17

3、2.6.2钻孔、锪孔工时定额 .172.7攻螺纹.172.7.1准备结束工时 15min/批。.172 / 452.7.2攻螺纹工时定额 .172.8铰孔.182.8.1准备结束工时 15min/批。.18282铰孔工时定额 .182.9钢板点焊、种焊 .182.9.1准备结束工时20min/批。.182.9.2点焊、种焊时间定额 .192.10铆接.212.10.1准备结束工时 20min/批。 .212.10.2铆接时间定额.212.11装配 .242.11.1紧固件安装时间定额 .342.11.2螺钉穿套垫圈、焊片时间定额 .432.11.3沾胶、粘接时间定额 .442.12手工开缺 .

4、242.13 压铆.24第三章 剪板落料 .243.1剪板机.243.1.1准备结束工时 15min/批。.243.1.2剪板机落料时间定额 .25第四章数冲、冲 .254.1数冲.254.1.1准备结束工时 23min/批. 254.1.2数冲时间定额 .254.2 冲 .264.2.1准备结束工时 .264.2.2冲时间定额 .26第五章切割、下料 .265.1切割、下料 .265.1.1准备结束工时 10min/批.265.1.2切割、下料时间定额 .26第六章数弯 .276.1数弯.276.1.1准备结束工时 .276.1.2数弯时间定额 .27第七章车.2& -7.1车.287.1.

5、1车床装卸工件时间定额 .287.1.2车床时间定额 .28第八章铳.2& -8.1铳.288.1.1铳床装卸工件时间定额。 .288.1.2铳时间定额 .293 / 45第九章刨 .29 -9.1刨.299.1.1刨床装卸工件时间定额 .299.1.2刨床时间定额 . 29第十章磨 .30 -10.1磨 .3010.1.1磨床装卸工件时间定额 .3010.1.2磨床时间定额 .30第一章线切割 .3011.1线切割 .3011.1.1线切割时间定额.30第十二章焊接 .3112.1手工电弧焊 .3112.1.1准备结束工时 .3112.1.2手工电弧焊时间定额.3112.2氩弧焊 .3112

6、.2.1准备结束工时 .3112.2.2氩弧焊时间定额.3212.3二氧化碳气体保护焊 .3212.3.1准备结束工时 .3212.3.2二氧化碳气体保护焊时间定额 .3212.4 气焊.3212.4.1准备结束工时 .3212.4.2气焊时间定额.334 / 45钣金加工工时定额第一章工时定额计算1.1目的:为了有效的规划和改善制造系统,提高生产效率,降低生产成本。1.2范围:本标准适用于本公司生产单位。1.3名词解释:1.3.1标准工时:指在正常条件下,一位受过训练的熟练工作者,以规定的作业方法和工具,完成一定的 质和量的工作所需的时间。标准工时(T)=准备工时(R)+单件工时(V) X批

7、量(N)1.4标准工时定额:1.4.1准备工时(R):指作业员熟悉图纸、开机、换程式、换刀模具、备料、首检、移料等时间的总和。1.4.1单件工时(V)单件工时(V): 一位熟练工作者以规定的作业方法和工具完成一件合格料品所需的时间.单件工时(V)=上下料时间(Ts ) +机器/人加工效率(Vr) X(1+宽放率(Aw) +辅助时 间(F)9.3钣金钳工9.3.1锂削工时9.3.1.1锂削直线毛刺工时钢、铸钢铸铁、有色金属长度mm工时min/件技术等级100.060.04200.120.08300.190.13400.260.18500.330.23600.390.28700.460.32345

8、 / 45800.530.376 / 45900.600.421000.670.472.1.2锂削曲线毛刺工时钢、铸钢铸铁、有色金属长度mm工时min/件技术等级100.130.09200.260.18300.390.27400.520.36500.650.45600.780.55700.910.64801.040.73901.170.821001.310.92342.1.3锂削倒圆、倒角工时锂削倒圆、倒角以 0.5min/个计算2.2焊接后锂平磨平焊疤、整形时间定额2.2.1准备结束工时20min/批。锂焊疤。用整形模整形。堆放工件。2.2.2钢板锂平焊疤、整形时间定额7 / 45单位:mi

9、n/件8 / 45Lw 1000h101520253035404550B时间单位:mi n/件1003.03.54.56.08.08.510.012.015.02003.33.95.06.68.79.211.013.016.03003.74.45.67.39.510.012.014.017.04004.25.06.48.110.011.013.015.018.05004.65.67.29.011.012.014.016.019.06005.26.38.19.913.013.015.018.021.07005.87.09.111.014.014.017.019.022.08006.48.01.0

10、12.015.016.018.020.024.09007.28.912.014.016.017.020.022.025.010008.010.013.015.018.019.022.024.027.0h556065707580859095B时间单位:min/件100-2001719-300182021-40019212224-5002022242628-600222425272832-70023252728293335-8002526283031353739-9002628303133363841461000283032333538404348223焊后打磨时间定额焊后打磨时间以焊接时间的 8

11、0%计算。9 / 452.3整形231准备结束工时15mi n/批。2.3.2弯边后手工整形时间定额10 / 45L200400600S123123123h时间单位:mi n/件100.350.400.500.600.801.000.700.901.20200.450.520.640.760.961.190.881.111.43300.580.680.820.951.171.431.111.361.69400.740.881.051.191.421.711.391.672.01500.951.141.341.51.732.051.762.052.39601.221.481.711.892.11

12、2.452.212.522.83701.561.932.192.382.582.932.783.093.37802.002.502.803.003.203.503.503.804.00L80010001200S123123123h时间单位:min/件101.201.502.001.301.602.51.501.803.00201.411.732.221.541.842.721.742.053.23301.671.982.471.822.112.962.012.343.47401.972.282.752.152.423.222.332.673.73502.322.623.062.542.783.

13、502.703.044.02602.733.023.403.003.193.803.133.504.32703.223.473.783.553.664.143.633.954.65803.804.004.204.004.204.504.204.505.0011 / 45233角钢校直时间定额单位:min/件L20040060080010001200140016001800HX H时间单位:mi n/件20 X 202.02.43.03.64.45.46.68.11025 X 252.32.83.44.25.16.37.89.51230 X 302.53.13.94.96.17.69.511.9

14、1540 X 402.83.54.35.36.68.210.112.61650 X 503.03.84.75.97.39.211.414.31860 X 603.54.35.46.88.310.212.715.720注:角铝乘系数0.812 / 45234扁钢手工校直时间定额单位:min/件BXS316X 4320X625拐40 X 440 X 640 X 8560X&70 X 670 X 8L时间单位:mi n/件2001.51.82.02.52.62.83.03.53.84001.72.02.22.82.93.13.33.94.26001.92.22.53.13.23.53.64.24.5

15、8002.22.52.83.43.53.84.04.75.110002.52.83.23.83.94.24.45.15.612002.83.13.54.24.44.74.95.66.114003.23.54.04.74.85.25.56.26.716003.63.94.45.25.45.76.06.87.418004.14.45.05.76.06.36.77.58.220004.65.05.66.46.67.07.48.38.922005.35.56.27.17.47.88.19.19.824006.06.57.08.08.28.69.0101213 / 45235钢板手工敲乎时间定额L200

16、400600123123123B时间单位:mi n/件1000.50.60.70.81.21.31.21.41.62000.60.70.91.01.41.61.41.72.03000.90.81.11.21.71.91.72.12.44001.11.11.41.42.02.42.02.52.95001.21.31.81.72.42.92.53.13.66001.51.62.32.02.83.62.93.84.47001.81.92.92.43.34.33.54.65.48002.12.33.62.93.95.34.05.66.69002.22.84.63.44.66.55.06.98.1100

17、02.53.56.04.25.58.06.08.510L80010001200123123123B时间单位:min/件1001.82.02.52.22.83.23.54.04.52002.22.43.02.63.33.84.24.75.33002.62.93.53.24.04.55.05.66.24003.13.54.33.84.85.45.86.67.45003.74.35.24.75.76.46.87.88.76004.45.16.25.66.87.58.19.1107005.36.27.56.88.28.99.311128006.37.58.98.210111113149007.59.1

18、1110121314151710009.01113121415161820注:铝板乘系数 0.8;铜板乘系数0.914 / 45236手工敲圆角时间定额准终时间15min/批h203040R812158121581215L时间单位:mi n/件1000.81.01.21.11.31.41.21.41.62000.91.11.31.21.41.51.31.51.73001.01.21.41.31.51.61.41.61.84001.11.31.51.41.61.71.51.72.05001.21.41.61.51.71.81.61.92.16001.31.51.71.61.92.01.82.02

19、.27001.31.61.91.82.02.21.92.22.48001.41.72.01.92.22.32.02.32.69001.51.92.22.12.42.52.22.52.810001.62.02.32.32.52.72.42.72.9h506070S812158121581215L时间单位:min/件1001.51.61.81.61.82.01.82.02.12001.61.71.91.71.92.11.92.12.23001.71.82.11.82.12.32.12.32.44001.82.02.22.02.22.52.22.52.55001.92.12.32.12.42.62.

20、42.62.86002.12.32.52.32.52.82.62.83.07002.32.42.72.42.73.02.83.03.28002.42.62.82.62.93.23.03.23.59002.62.83.12.83.13.33.33.43.810002.83.03.33.03.33.53.53.74.1注:本表以敲一只角为单件时间,四只角则乘415 / 45图1型槽图2 T型槽图3燕尾植图4方型形槽2.4划线241准备结束工时定额类别工时min/批简单(指加工尺寸不超过 5个)15一般(指加工尺寸不超过 10个)30复杂(指加工尺寸11个以上)602.4.2划基础线平面上划孔位线平

21、面上划半圆线平面上划直线平面上划斜线孔径mm工时min/ 件圆弧mm工时min/ 件长度mm工时min/ 件长度mm工时min/ 件技术等级2001.52001.52000.32000.62002.04002.05000.54000.9352.4.3划成型槽线槽型V形槽T形槽燕形槽方形槽工时min/件3.52.55.01.5技术等级352.4.4划圆平面等分孔位线16 / 45等分孔数(个)3456810121416D mm工时min/件技术 等级1005.404.597.336.5910.2412.1714.1216.0518.002005.544.707.476.7210.3812.321

22、4.2616.2018.143005.694.847.636.8610.5312.4714.4116.3518.294005.854.967.787.0010.6912.6214.5716.5018.4535245划键槽方孔线D划键槽线圆轴上划方孔线平面上划方孔线mm工时min/ 件技术等级503.504.502.201003.624.642.282003.884.922.45353004.395.212.624004.405.502.80246划边框四周等分孔位线)- -令17 / 45孔距数s1234681012141618孔 距 数n工时min/件技 术 等 级14.405.907.41

23、8.9111.9214.9417.9520.9923.9726.9830.0025.907.408.9110.4113.4216.4319.4422.4525.4628.4731.4937.418.9110.4111.9214.9317.9320.9423.9526.9629.9732.9848.9110.4111.9113.4216.4319.4322.4425.4528.4531.4734.48611.92 13.4214.9216.4219.4422.4425.4428.4531.4534.4637.47814.94 16.4417.9419.4422.4525.4428.4531.45

24、34.4537.4540.461017.95 19.4520.9522.4525.4528.4531.4534.4537.4540.4543.451220.96 22.4524.9325.4528.4531.0531.4437.4440.4443.4446.441423.97 25.4626.9628.4631.4534.4537.4440.4643.4346.4349.431626.98 28.4729.9731.4534.4637.4540.4443.4646.4349.4252.421830.00 31.4932.9834.4837.4740.4643.4546.4449.4352.43

25、55.412033.01 34.5935.9937.4940.4743.4646.5449.4352.4255.4158.4035247划等距槽孔位线孔距数 或 槽 距 数 S123468101214类别工时mi n/件技术等级划槽4.005.607.208.8012.0015.2018.4021.6014.80划孔2.403.384.365.357.309.2911.2613.2315.2035248划毛坯零件线18 / 45线 条 数(条)1234567891011孔数个工时min/件技 术 等 级0.300.60.901.201.501.802.102.402.703.003.3011.

26、501.802.102.402.703.003.303.603.904.204.504.8023.003.303.603.904.204.504.805.105.405.706.006.3034.504.805.105.405.706.006.306.606.907.207.507.8046.006.306.606.907.207.507.808.108.408.709.009.3057.507.808.108.408.709.009.309.609.6010.2010.5010.8069.009.309.609.9010.2010.5010.8011.1011.1011.7012.0012.

27、30710.5010.8011.1011.4011.7012.0012.3012.6012.6013.2013.5013.80812.0012.3012.6012.9013.2013.5013.8014.1014.1014.7015.0015.30913.5013.8014.1014.1014.7015.0015.3015.6015.6016.2016.5016.801015.0015.3015.6015.5016.2016.5016.8017.1017.7017.7018.0018.301116.5016.8017.1017.4017.7018.0018.3018.6018.9019.201

28、9.5019.801218.0018.3018.6018.9019.2019.5019.8020.1020.4020.7021.0021.30462.5板料手工弯形2.5.1准备结束工时20min批2.5.2弯形工时定额19 / 45B mmPmm 102028405575100-142028405575100202028405575100282028405575100382028405575100502028405575100S mm工时min/件技 术 等 级0.81.04.514.574.734.945.215.576.076.857.919.2711.251.21.56.326.386

29、.546.767.047.407.928.729.8011.2013.002.02.58.888.969.159.409.7110.1610.7811.7313.0114.6816.8135表按照U形夹制定。框形夹 K=1.1,半圆夹K=0.9,圆形夹K=1.2。2.6钻孔、锪孔2.6.1钻孔、锪孔准备结束工时定额锪孔工时参照钻孔工时工件复杂程度简单中等复杂工时min/批304560a.简单:指在2个以下面上钻孔,b.中等:指在6个以下面上钻孔,c.复杂:指在7个以下面上钻孔。2.6.2钻孔、锪孔工时定额钻孔深度mm钻头直径123451020304050技术等级mm工时min/件等级10.20

30、.250.3-20.220.270.320.370.42-30.240.290.340.390.440.741.251.50-40.260.310.360.410.460.791.261.60-50.280.330.380.430.480.851.271.671.54-358-0.350.400.450.501.011.281.792.082.0612-0.470.521.231.511.802.072.3516-0.541.451.752.042.342.6445-1.661.982.302.622.93本表工时按划线钻孔制定、若用模具钻孔取K=0.8。2.7攻螺纹2.7.1准备结束工时15

31、mi n/批。2.7.2攻螺纹工时定额20 / 45深度mm12345101520公称 直径mm工时mi n/件技术 等级20.30.350.40-30.320.370.420.47-40.340.390.440.491.471.92-50.360.410.460.511.502.092.683.276-0.430.480.531.672.302.943.578-0.500.551.852.593.334.0810-3.193.994.7912-3.624.515.3935本表工时按手攻通孔标准螺纹制定,机攻取K=0.5,不通孔取K=1.3,细牙螺纹K=0.9。2.8铰孔2.8.1准备结束工时

32、15mi n/批。2.8.2铰孔工时定额直径mm23456810深度mm工时min/件技术等级20.510.56-30.550.590.71-40.590.640.751.231.26-50.630.690.791.271.301.341.3960.730.790.841.321.341.391.448-0.850.941.411.431.481.5310-1.201.501.531.581.6312-1.601.621.671.7235本表工时按手铰通孔制定,机铰孔取K=0.7,铰不通孔取 K=1.22.9钢板点焊、种焊2.9.1准备结束工时20min/批。调节上下间隙。修正上下点焊触头。堆

33、放工件。21 / 452.9.2点焊、种焊时间定额注:种焊工时参照点焊工时。工件长度v 1000点焊长度100200300400500600700800900工件宽类型时间min/件钢板与钢板0.50.60.70.91.01.31.51.92.1300:钢板与扁钢0.70.81.01.21.41.72.12.53.0r钢板与钢板0.60.70.91.11.31.51.92.32.7600钢板与扁钢1.01.21.41.72.02.42.83.44.0:钢板与钢板0.81.01.11.41.61.93.32.73.3900r钢板与扁钢T1.11.01.31.82.22.53.03.64.2钢板与

34、钢板1.21.41.72.02.32.73.23.74.41200钢板与扁钢1.51.82.12.42.83.33.84.55.3:钢板与钢板1.31.51.82.12.52.93.44.04.71500钢板与扁钢1.61.92.22.63.03.54.14.85.7工件长度v 1000点焊长度100011001200130014001500160017001800工件宽类型时间min/件钢板与钢板2.73.23.94.75.66.88.29.912.0300钢板与扁钢3.54.25.16.17.28.711.012.015.0600钢板与钢板3.84.04.85.87.08.510.012.

35、015.022 / 45钢板与扁钢4.75.56.67.79.311.013.015.518.0钢板与钢板3.94.75.56.67.99.411.013.016.0900钢板与扁钢5.05.97.08.29.711.014.016.019.0钢板与钢板5.26.07.18.410.012.014.016.019.01200钢板与扁钢:6.27.28.49.912.014.016.019.022.0钢板与钢板5.56.57.68.911.012.014.017.020.01500钢板与扁钢6.67.79.010.012.014.017.020.023.0工件长度10001500点焊长度1002

36、00300400500600700800900工件宽类型时间min/件钢板与钢板:0.60.70.91.01.21.51.82.12.5300钢板与扁钢0.80.91.11.31.61.92.22.63.1钢板与钢板0.70.81.01.21.41.72.12.53.0600钢板与扁钢10.91.11.31.51.82.22.63.2.8钢板与钢板0.80.91.11.41.61.92.32.73.3900钢板与扁钢0.91.11.31.61.92.22.73.23.9钢板与钢板10.91.11.31.51.82.22.63.13.71200钢板与扁钢1.01.21.41.72.02.43.0

37、3.64.3钢板与钢板1.11.31.51.82.12.53.03.54.11500钢板与扁钢:1.21.41.72.02.42.83.33.94.7工件长度10001500点焊长度100011001200130014001500160017001800工件宽类型时间min/件钢板与钢板3.03.74.45.26.37.59.01113300钢板与扁钢3.64.45.26.27.38.7101215钢板与钢板:3.54.25.16.17.38.7101315600钢板与扁钢4.55.46.47.79.211131619钢板与钢板3.94.75.66.67.99.4111316900钢板与扁钢4

38、.65.66.98.09.612141720钢板与钢板4.45.26.27.58.9111315181200钢板与扁钢5.16.17.48.810.212.3151821钢板与钢板:5.05.76.98.110111316191500钢板与扁钢5.66.67.99.41113161923工件长度15002000点焊长度100200300400500600700800900工件宽类型时间mi n/件钢板与钢板0.70.81.01.21.41.82.02.42.9300钢板与扁钢0.91.11.21.51.82.12.52.93.5600钢板与钢板0.81.01.11.31.61.92.22.73

39、.223 / 45钢板与扁钢1.01.21.41.72.02.42.83.44.0钢板与钢板0.91.11.31.51.82.12.53.03.5900钢板与扁钢1.11.31.51.82.22.63.13.64.3钢板与钢板1.01.21.41.72.02.32.83.33.61200钢板与扁钢1.11.31.61.82.22.63.13.74.4钢板与钢板1.11.31.51.82.22.53.03.64.21500钢板与扁钢1.21.41.72.02.42.83.44.14.9工件长度15002000点焊长度100011001200130014001500160017001800工件宽类

40、型时间mi n/件钢板与钢板3.44.04.85.96.98.39.81214300钢板与扁钢4.14.95.86.98.19.6111316钢板与钢板3.84.85.36.37.58.9111315600钢板与扁钢4.75.66.77.99.411131619钢板与钢板4.25.05.97.18.410121417900钢板与扁钢5.16.17.28.510.11214.216.920钢板与钢板4.65.56.67.79.19.71315181200钢板与扁钢5.26.27.48.810.412.414.817.621钢板与钢板5.05.96.98.29.2111416191500钢板与扁钢

41、5.97.08.39.91214172024注:焊点间距为 1520mm2.10铆接2.10.1准备结束工时20min/批。2.10.2铆接时间定额2.10.2.1半圆头铆钉铆接工时铝铜钢机动半机动手动机动半机动手动机动半机动手动直径mm长度mm生产批量工时S/件技术等级大9.011.714.210.013.016.012.015.018.3中12.816.319.814.318.322.016.321.025.60.61.0 2.5小16.521.325.718.523.828.921.227.333.23624 / 45大10.012.815.611.014.317.413.016.520

42、.0中14.018.021.815.20.024.418.023.028.034小18.023.328.420.326.032.023.430.036.5大11.014.017.012.315.819.016.618.022.0中15.419.824.017.122.026.819.825.431.058小20.025.731.022.328.635.025.633.040.0大10.313.116.011.514.617.913.216.920.5中14.418.322.416.020.525.118.523.728.837小18.723.829.120.826.632.624.030.83

43、7.3大11.314.417.612.616.119.714.518.622.6中15.820.224.617.622.527.620.326.031.6812小20.626.232.023.029.335.926.434.041.1大12.415.819.413.917.721.715.620.524.9中17.422.227.119.524.830.322.328.634.81.42.01316小22.328.835.225.332.239.128.137.245.0大12.015.418.713.417.220.915.419.824.1中16.821.526.218.824.129.3

44、21.627.733.747小21.828.034.124.431.438.028.136.043.8大13.216.920.614.718.923.016.921.826.5中18.523.728.820.626.532.223.130.537.1810小24.030.837.426.034.441.830.839.648.2大14.518.622.716.120.825.318.624.029.2中20.326.031.722.629.135.426.033.640.81115小26.433.841.229.437.846.033.843.653.0大16.020.525.017.722.

45、927.820.526.432.1中22.328.635.024.832.038.928.637.045.02.53.01620小29.037.245.432.241.650.637.248.058.5大13.216.920.614.718.923.016.921.826.5中18.523.728.820.626.532.223.130.537.1610小24.030.837.426.834.441.830.839.648.2大14.518.622.716.120.825.318.624.029.2中20.326.031.722.629.135.426.033.640.81115小26.433

46、.841.229.437.146.033.843.653.0大16.020.525.017.122.927.820.526.432.1中22.328.635.024.832.038.928.637.045.01620小29.037.245.432.241.650.637.248.058.5大17.622.627.519.525.130.622.629.035.3中24.631.638.527.335.342.831.640.749.44.05.02224小32.041.050.535.445.855.741.052.964.325 / 452.1022沉头铆钉铆接工时铝铜钢机动半机动手动机动半

47、机动手动机动半机动手动直径mm长度mm生产批量工时S/件技术等级大8.811.213.69.812.415.211.214.417.4中12.215.619.013.617.421.315.720.124.536小15.820.024.717.722.627.720.426.231.7大9.612.215.110.713.716.712.315.819.2中12.417.221.115.019.123.417.322.127.0710小17.522.327.019.625.030.522.429.035.0大10.513.516.511.815.018.413.317.421.2中14.819

48、.023.016.621.025.819.024.329.61.42.01115小19.224.530.023.427.033.223.931.638.2大10.213.015.911.414.617.813.116.820.5中14.318.722.316.020.524.718.423.528.657小18.523.828.920.726.732.323.830.637.2大11.214.417.512.516.019.614.418.522.5中15.720.124.517.522.527.319.626.031.5810小20.426.231.822.829.235.526.233.7

49、41.0大12.315.819.313.717.721.515.820.424.8中17.322.127.019.224.730.022.128.634.71114小22.428.735.025.032.139.128.737.145.0大13.617.421.315.019.523.617.422.427.2中19.024.329.821.127.233.124.331.538.32.53.01518小24.731.638.427.435.443.031.640.849.7大11.214.517.512.416.119.614.418.522.5中15.720.124.517.522.527

50、.419.626.031.5610小20.426.231.822.829.235.526.233.741.0大12.315.819.313.717.721.515.820.424.8中17.222.127.019.224.730.122.728.634.81115小22.428.735.024.331.539.128.737.145.0大13.617.421.314.519.523.617.422.427.2中19.024.329.821.027.233.124.331.538.31620小24.731.638.627.335.443.031.640.849.7大15.019.223.416.

51、621.326.019.224.730.1中21.026.932.723.230.036.426.934.642.04.05.02224小27.234.942.530.139.047.334.945.054.7362.1023空心铆钉铆接工时直径长度生产铝铜钢技术mmmm批量机动半机动手动机动半机动手动机动半机动手动等级26 / 45工时S/件大4.76.17.45.36.88.36.17.89.5中6.68.510.37.49.411.68.510.913.323小8.611.113.49.612.315.011.014.017.2大4.96.47.85.57.08.66.38.710.0中

52、6.99.010.97.710.012.08.911.414.01.42.046小9.011.714.110.112.915.811.614.818.1大4.35.56.74.86.17.55.57.08.6中6.07.79.46.78.610.57.710.012.125小7.810.012.28.711.013.610.012.815.6大4.65.97.25.26.78.15.97.69.3中6.48.210.07.29.211.28.210.612.92.53.0610小8.410.813.19.412.014.710.813.817.0大5.46.98.46.07.79.47.08.

53、911.0中7.59.611.78.410.813.19.712.415.038小9.812.515.311.014.117.112.716.319.8大5.97.69.26.68.410.37.69.711.9中8.310.613.09.311.914.510.713.716.74.05.0913小10.813.816.912.115.518.913.917.821.7362.11手工开缺板厚3 mm11.522.5工时定额min/处3.544.552.12压铆加工效率的基本定额(Vr)上下料时间定额(分)辅助时间(辅助时间=加工效率 X加工次数X百分率)工序加工内 容加工效 率工件L120

54、0,W1200,W500工件L1200,W1200,W500压铆压一个铆钉0.27PC0.1-0.20.2-0.40-5%3-10%第三章剪板落料3.1剪板机3.1.1准备结束工时15mi n/批。备料、熟悉图纸、开机、调式所剪尺寸、首检、移料27 / 453.1.2剪板机落料时间定额B100200300400500每分钟 次数 (n)每次 时间L mm时间min/ 件40.255000.570.851.121.401.681.50.6710000.971.171.381.561.760.81.2515001.591.731.872.002.140.5220002.432.542.652.76

55、2.87B6007008009001000每分钟 次数 (n)每次 时间L mm时间min/件40.25500-1.50.6710001.962.162.352.552.750.81.2515002.282.422.562.702.840.5220002.983.093.203.313.42注:长度500 K为1.2 ;长度1000 K为1.7;长度1500 K为1.8;长度2000 K为1.9第四章数冲、冲4.1数冲4.1.1准备结束工时23min/批备料、熟悉图纸、开机、换模及程式、首检、移料4.1.2数冲时间定额V=Ts+ ( C+D / X V+EX H+FX K X( 1+Aw)C=

56、 工件外周长D= 工件内孔周长(孔径大于60mm)丘=换刀次数F=孔数(孔径等于或小于60mm)=切边速度 0.15/1000mmH=自动换刀速度0.15/次KW中孔速度(松散孔0.01/下冲一次,密集孔0.01/下冲4次,依模具而定)加工效率的基本定额(Vr)上下料时间定额(分)辅助时间(辅助时间=加工效率 X加工次数X百分率)工序加工内 容加工效 率工件L1200,W1200,W500工件L1200,W1200,W500数冲下料1/N1/N0%0%28 / 454.2冲421准备结束工时压 力 吨位t1.63.1546.31012162540607380100125160简单复 杂简单复

57、杂简单复 杂简单复 杂简单复 杂简单复 杂简单复 杂简单复 杂工时min/批分类253525353545406045655575608080105注:复杂:是指导柱,零件成型复杂。4.2.2冲时间定额压力吨位t1.63.1546.31012162540606380100出料形式工时 min/10件技术 等级下托料0.190.220.260.330.460.580.62固定卸料0.160.190.230.260.400.540.58弹压卸料0.140.170.210.240.370.490.53下 漏 料侧丑定位0.130.160.190.270.340.460.5034第五章切割、下料5.1切

58、割、下料5.1.1准备结束工时10mi n/批备料、熟悉图纸、开机、调式所切尺寸、首检、移料5.1.2切割、下料时间定额平台切割机:V=Ts+Vr XN X (1+Aw ) +F何根据材料截面的大小对其机器工效率作以适当的调整)N=下切刀数加工效率的基本定额(Vr)上下料时间定额(分)辅助时间(辅助时间=加工效 率X加工次数X百分率)工序加工内容加工效 率工件L1200,W1200,W500工件L1200,W1200,W500切割铝或 铜0.37 刀0.1-0.20.2-0.30%0-10%平台切 割机切割钢材0.47 刀0.1-0.20.2-0.30%10-30%29 / 45第六章数弯6.

59、1数弯6.1.1准备结束工时机器/工序准备动作准备工时min数弯(折边长小于500mm)备料、熟悉图纸、开机、换模、调试、 首检、移料10数弯(折边长大于500mm,小于1400mm)备料、熟悉图纸、开机、换模、调试、首检、移料20数弯(折边长大于1400mm,小于2500mm)备料、熟悉图纸、开机、换模、调试、首检、移料30铳床备料、熟悉图纸、开机、换铳刀、移料106.1.2数弯时间定额H10203040506070每分钟 次数(n)每次 弯边 时间B mm时间min/ 件20.53000.600.620.640.660.680.700.72115001.191.211.231.261.28

60、1.301.33B8090100110120130140每分钟 次数(n)每次 时间L mm时间min/件20.53000.740.760.780.800.820.840.85115001.351.371.401.421.441.471.4730 / 45第七章车7.1车7.1.1车床装卸工件时间定额车装卸工件时间标准序号12345678910D354250607387105125150180L100144207300430620900128018502660装卸方法三爪0.50.60.70.911.21.51.82.12.67.1.2车床时间定额车床时间标准序号12345678910D404

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