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1、y系列单相异步电动机y series three-phases induction motors 使用维护说明书use and maintenance instruction河南辉县电机股份公司henan yutong electric motor shares company通过iso9001:2000国际质量体系认证(obtained iso9001:2008)load center line.the followings:(3) taking the standing installment, it is not permitted to vibrate any shaft load d

2、evice except belt wheel. (4) install at the place with good ventilation and cooling.四、电动机的运转 电动机应妥善接地,接线盒内右下方有接地装置。必要时,亦可利用电动机的底脚或法兰盘紧固螺栓接地。 电动机的接线板上有六个接线柱,分别标有下列标志。相序abc头u1v1w1尾u2v2w2 按照铭牌上规定的接法接成或y。 电动机一般应有热保护装置,并应根据电动机的铭牌电流调整保护装置整定值。 当电源的频率与铭牌上的数值偏差超过1%或电压偏差超过5%时,电动机不能保证连续输出额定功率。连续工作的电动机,不允许过载。 电

3、动机空载或负载运行时不应有断续的或异常的声响或振动。轴承温度不应95。4.working(1)it should connect with earth, while it has earth terminal at the right side of terminal box. and you can take the basement of motor or flange as need.(2) there are 6 poles at the connecting plate, the marks as the followings: seriesabcheadu1v1w1endu2v2w

4、2(3)as ruled connection should be or y. 3一、 概述y系列单相异步电动机是一般用途小型鼠笼式单相异步电动机。外壳防护等级ip44,冷却方式ic411。y系列电动机在下列条件下使用:环境空气温度:随季节而变化,但不超过40,海拔:不超过1000m,频率:50hz;电压:380v,接法:3kw及以下y接法,4kw及以下接法,工 作 方 式:s1(连续),定子绕组温升限值(电阻法):不超过80。注:对出口或特殊订货电动机的频率、电压接法可不同于上述值。1.overviewy series three-phases induction motor with co

5、pper stator windings is universal small squirrel-cage style motor.shell protection class:ip44 cooling method:ic411used as following conditions:ambient temperature:40 elevation::1000m,frequency: 50hz,voltage: 380vconnection: below 3kw: y,above 4kw: ,work way: s1(continuous)temperature rise(stator win

6、ding): 80note: the connection way can be different from the above parameters for the special requested motors(such as different frequency and voltage).二、安装前的准备 电动机开箱前应检查包装是否完整无损,有无受潮的迹象。 电动机开箱后应小心清除电机上的灰尘及防锈层。 检查电动机的铭牌数据是否符合使用要求。 仔细检查电动机在运输过程中,有无变形或损坏,紧固件是否松动或脱落,试用手转动电机是否灵活。 用500v兆欧表测量绝缘电阻,其值不应低于5m,

7、否则应对定子绕组进行干燥处理。干燥处理的温度不允许超过120。1(4)it has thermal protected device at normal, and adjusting the related data based on the current at the brand.(5)while the frequency has more 1% with brand data or voltage has more 5%, it is not continued to put out the certain watt.for the continued working motor, i

8、t is not permitted to load.(6)empty or load working motor should not happen to continuous or strange sounds or vibration. the shaft temperature is not allowed to exceed 95. 五、电动机的维护、修理使用环境应经常保持干燥,电动机表面应保持清洁。进风口不应受尘土、纤维等阻碍。当电动机的热保护及短路保护连续发生动作时,应查明故障来自电动机还是超负荷或保护装置整定值太底。消除故障后方可投入运行。应保证电动机在运行过程中良好的润滑。2

9、极电动机运行2000小时,4、6、8极电动机运行4000小时,即应补充或更换润滑脂(密封轴承在使用寿命内不必更换润滑脂),运行中发现轴承过热或润滑脂变质时,应及时更换润滑脂,更换润滑脂时应清除旧的润滑脂,并用洗涤剂洗净轴承及轴承盖的油槽,然后将zl3锂基润滑脂填充轴承内外圈之间空腔的1/2(对2极)或2/3(对4、6、8极)。 当轴承寿命终了时,电动机运行时的振动及噪声将明显增大、检查轴承的径向游隙达到下列数值时,即应更换轴承。轴承内腔(mm)20-3035-5055-8080-120极限磨损游隙(mm)0.100.150.200.30 拆卸电动机时,从轴伸端或非轴伸端取出转子都可以。如果没有

10、必要卸下风扇,还是从非轴伸端取出转子较为便利,从定子中抽出转子时,应防止损坏定子绕组或绝缘。5.maintains and repair42.preparation(1)to check if the package is damaged or damped before opening the box.(2)to clean the dust and anti-rust layer.(3)to check if the data on the nameplate as requests.(4)to check if the motor unshaped or damaged and if t

11、he parts are loose or fall off duringtransportation. 5)to test the insulated resistance via 500v meg meter tool, the result is no less than 0.5m, or else it needs to make dry for the stator winding, pay attention to the temperature is less than 120.三、 电动机的安装 电动机允许用联轴器、正齿轮及皮带轮传动。但对4kw以上的2极电动机和30kw以下的

12、4极电动机不宜皮带传动。如选用小皮带轮,可扩大三角皮带的传动范围。双轴伸电动机的风扇端,仅允许用联轴器传动。 采用皮带传动时,电动机轴中心线与负载中心线平行且要求皮带中心线与轴中心线垂直,采用联轴器传动时,电动机轴中心线与负载中心线应重合。 对立式安装的电动机,轴伸除皮带轮(或相当于普通皮带轮负荷)外,不允许再带其他任何轴向负荷装置。电动机的安装应保证良好的通风冷却条件。3.installment(1)electric motors are allowed to conduct with shaft,gear wheel and belt wheel. but for above 4w two

13、 pole & below 30kw four pole are not suit to conduct via belt. facing to the side of fan, it is only permitted to take shaft. (2)taking belt wheel, the shaft center line is parallel with load center line; taking shaft, the shaft center line overlap with 2(1)the working environment should keep dry. a

14、nd the surface of motor should keep clean. then the van has no dust,fiber etc.(2)while happen to the thermal or cutoff, you should check the troubles come from motor or load or protected device.it can work after you resolve those troubles.(3) it should guarantee the motor with good lubrication via w

15、orking. 2 poles motor can work 2,000hrs.4/6/8 poles can work 4,000hrs. supplement or changing lubricate(within sealed bearing life does not change lubrication). when you find it is over the quality life or bearing is too heat, pls change lubrication on time, before you change the new, pls make clean

16、 all the old ones and washing related bearing parts, then fill the lithum base grease into the cavity between inner and outer bearing rings, fill 1/2 for 2 poles, and 2/3 for 4/6/8 poles. (4) when it is over the bearing bearing life, thevibration or noise will increase. and you should change based o

17、n some related data as the followings:bearing inside (mm)20-3035-5055-8080-120margin windage(mm)0.100.150.200.30(5)while disassembling, take rotor out from shaft end or not. if you dont want to disassemble fan, you had better to take rotor out from the non shaft end. if you take stator out rotor, please pay more

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