控制计划程序文件

1、1. Purpose and objective1. 目的2. Process definitions2.1 Scope2.2 Process responsibility2.3 Involved functional divisions2.4 Definitions2.5 Measurables3.0 Procedure3.1 Control plan for prototypes3.2 Control plan for pre-launch3.3 Control plan for production3.4 Product and process changes,relocation of

2、 production2. 过程定义2.1 范围2.2 过程职责2.3 相关职能部门2.4 定义2.5 评价3.0 流程3.1 样件 控制计划3.2 试生产 控制计划3.3 生产 控制计划3.4 产品和工艺变更，生产 地的变更3.5 存档3.5 Archiving4. 备注和注释5.其他适用文件4. Notes and remarks5. Other applicable docume ntsreviewed / 复审released / 发布from / 从date/sig nature日期/签名During product and process developme nt.在产品和工艺发展

3、阶段，产品制造的每一步生everyin dividualproducti onstep for 产步骤必须以下的方式进行计划:product manufacture must be planned insuch a way thatadhere neeto all specifiedproduct characteristicsisguara nteedusingcon trolled, econo mical seque nces.all pla nned product ion, assembly and testi ngseque nces for aproduct from recei

4、pt of the确保所有规定的产品特性在生产过程中受控以及经济的。一个产品从生产材料的验收到成品交货给顾客的整个过程的所有计划的生产、 装配和检验的流程都要与控制计划中的 清晰可实现的流程图对应。产品描述,装配,检验的流程变更前一定 要先评审、批准product ion materials through todelivery of the finishedproductto the customer are collated in a clearlyman ageable layout in theform of a con trol pla n.cha nges to described

5、product ion,assembly and testi ngseque nces控制计划是作为贯穿整个生产周期的受控文件，因此要提交给客户/批准，并作为一个有 序的计划和规定的生产流程的有效文件验证证 明。are on ly in troduced followi ng prior assessme nt and approval.The controlplanismaintainedas acontrolleddocumentthroughouttheentire productionperiod andcanconsequentlybepresented tothecustomer

6、/ to approval authorities as a verification document as objective evidence of a methodically planned andspecified production sequence.本中心质量程序囊括的定义适用于世界范围内 所有 Automotive 的部门和工厂。（见 IMS 1 卷 1.3 章 1.3.2 节）。2.0 Process definitions2.1 ScopeThe definitions contained in this Central Quality Procedure are ap

7、plicable worldwide to all Automotive divisions and factories. (see IMS Volume1_1.3 Organization Chapter 1.3.2).2.0 过程定义2.1 范围of 2.2 过程职责或职责范围2.2 Process responsibility/fields responsibilityProcess resp on sibilityfor the开发部门在过程中负责样件控制计划的compilati on,assessme nt,updati ng,releaseanddistributi on of p

8、rototype con trol pla ns (A and B samples) lies with Developme ntProcess resp on sibility for the compilati on,assessme nt,updati ng,releaseanddistributi onofproducti on编写、评估、更新、发布和下发（A和B样品）。为前期开发（C样品）和生产样品（D 样品）编写评估、更新、发布和下发的 样件控制计划，这些过程职责取决于制 造工厂的生产计划部门。controlpla ns forpre-la unch(Csamples)andpro

9、duct ion(Dsamples)modelslies withtheProducti on Pla nning Departme nt of the produc ing pla nt.2.3 Invo Ived fun cti onal divisio ns2.3相关职能部门Developme nt divisi ons which produce and开发部门生产并向客户提供样品（如.for EEV,EEG,ELT)supply samples or prototypescustomers (e.g. EEV,EEG,ELT)生产计划部门Product ion Pla nning质量

10、管理部门Quality Man ageme ntSupplier Quality Assura nee供应商质量保证部门2.4定义2.4 Defi nitionsCon trolpla n: see ISO/TS 16949chap. and Annex AProducti on material:Materialwhich is used in the manufacture of products.Prototypes:Prototypes areproductsmanufacturedunder theresp on sibility of Developme nt an

11、d supplied to the customer. Parts, comp onentsandmanu facturi ngmethods do not have to comply with thesubseque ntlyusedproduct ion process. Quality resp on sibilitylies with thedeliveri ngDevelopme nt控制计划：见 ISO/TS 16949 章，附件A生产材料：用于制造产品的材料样件：样件是在开发部门负责制作并向 客户提供的产品。零件、部件和制造方 法不要求与量产相同。质量方面的职责

12、在于负责交货的开发部门。试生产件：试生产件是在生产计划部门 负责的条件下制造的产品，其零部件和 组件可以不同于发布状态的零部件和组 件。使用的生产工艺仍然处于优化和发 展的状态。员工的作业资格不完全符 合。质量方面的职责在于工厂或质量管Pre-la unchproducts:Pre-la unchproductsareproductsmanu facturedun dertheresp on sibilityofProductio nPla nningfrompartsand批量生产：批量生产时产品制造是在正式发布的零件与部件条件下，产品制造过程与发布的正式生产状态一致，质量 责任在于生产co

13、mp onents with differi ng release statuses.Theproducti onprocesses used are still in the optimizationand release phase.Employee qualification is not yet completed. Quality resp on sibility lies with the pla nt/QMSeries products:Series productsare productsmanu factured un derthe responsibility of Pro

14、duction made from released parts and components. The used production processes comply with the releasedproducti onstatus.Resp on sibilityfor quality lieswith Producti on.零件类：这个描述了具有相似性能的零 部件，它们是采用相同的工艺步骤制造 的，如前灯的反射镜生产.产品系列：这描述了不同的车辆车型， 如卤素前大灯，右驾版本或左驾版本只 为右驾/左驾安装顺序。产品记录：这是具体产品的文件，在这 个文件里，按采用日期的时间顺序对所

15、 有主要的产品和工艺变更进行记载，还 记载了一致认同的标记产品的标识。这 就确保了产品的可追踪性。提交等级Part groups: This describes partsPPAP, VDA 2 卷 PPR 工艺manu factured usingiden ticalprocess steps,e.g.Duroplastreflectorproduct ionforof a similar n ature which arediffere nt headlamps etc.Product families:This describesdiffere nt vehicle model-rela

16、ted headlamp types such as Haloge n, right-ha nd drive versi on or haloge n left-ha nd drive versi on for right-ha nd / left-ha nd mounting respectively.Product history:This is aproduct-specific docume ntati on in which all major product and processcha nges are listed inchrono logicalorder with date

17、 ofin troductio nandagreediden tify ingmarkingson theproduct. Thisguara nteesproducttraceability.Submissi on level2.5评价没有定义3.0过程顺序PPAP, VDA Volume 2 PPR process2.5 MeasurablesNone defi ned.3.0 Process seque neeIn aeeordanee with the QM plan （CP531）,根据质量计划（CP531，控制计划在产品开controlplans must be produced

18、during发过程中必须完成。必须区分：the productdevelopme ntprocess. A样件的控制计划disti nction must be made betwee n:试生产的控制计划Con trol pla n for prototypes量产的控制计划Con trolpla nforpre-la unchproducts这些不同种类的控制计划要考虑由产品发展阶段决定的不同类别产品的生产、安装和测试步Con trol pla n for series products骤。These differe nt con trol pla ns take into一个控制计划要包

19、括：con siderati ondiffere ntproduct ion,assembly and test steps depending on零件类（如脲醛反射器生产）the product developme nt phase.产品系列（如同一款型的右手驱动版本和左手驱动版本的前大灯）A con trol pla n can refer to:这个的条件是在同一地点采用相同的工艺流程Part groups (e.g. Duroplast生产这些产品，还有也要考虑从进货到交货的reflector product ion)整个制造过程。Product families (e.g.left

20、-ha nddrive andright-ha nddrive注释1:headlamps of the same type)就零件类的控制计划必须保证，如果已有了控The conditionfor this is thatthese制计划，又新增加的产品要求，控制计划必须are produced within the framework of相应的更新。iden ticalprocesses at the samelocatio nandthat they each take intocon siderati onthe en tiremanu facturi ng控制计划的简要结构:proc

21、ess fromincominggoods through toA)如产品验证信息delivery.产品名称，车型Remark1:AL项目编号和修订状态，并且如果有In the caseof controlplans for part要求的话，客户的项目编号和发布状态groups, caremust betake n to en suretherequireme ntsforn ewlyadded码)products are take n intoacco unt.Thecon trolpla nmustbe updated作者和相关团队that if a con trol pla n alr

22、eady exists,AL-生产工厂（工厂身份证明 邓白氏编accordi ngly.Schematic structure of the con trol pla n:A) Product ide ntificati onin formatio nsuch asProduct n ame, vehicle typeAL item nu mber and revisi on status and if required customer item nu mber and release status.AL producti onpla nt,(pla ntide ntificatio n D

23、UNS No.)Author and invo Ived teamRelease(byinvo Ivedorga ni zati on,customer ifrequested)Processdesig nati on(e.g.assembly)Type of control plan (prototype,发布,（如果要求的话，涉及的部门和客户）过程设计（如装配）控制计划的类型（样件，试生产或生产）B）过程流程必须列出和指示：影响所有产品特性的过程和特殊产品特性监控所有过程特性C）为了实现所有的性能，必须确定产品和过程控制的方法和行动。这个涉及到：公差范围测试方法随机抽样的大小与频率控制方法

24、记录结果如果不合格事件发生，采取的行动，即pre-la unch or product ion)反应计划和纠正行动计划B) Process steps must be listed and in dicated:All product characteristicsin flue needby the process andspecial product characteristicsAll process characteristics to bemon itoredand special processcharacteristicsC) For all characteristics, t

25、he methodsand actions for product and process con trolmust be defi ned. Thisrelates to:Target values with tolera neeTest methodsTestfreque ncieswithran domsample sizeCon trol method注释1在这个控制计划里，特殊特性必须用客户要求的标识标记 ISOTS 16949 7.3,2.3），如果客户没有要求，就用“ #”标记（根据CP586）注释2如果客户有要求的话，编写控制计划时，必须 采用客户所要求的形式。注释3在工艺认可

26、或产品的发布方面，作为一个原则，客户要求按3级的方法提交控制计划。关 于提交的控制计划采用何种语言必须与客户达 成一致。注释4这个控制计划不取代每个工艺步骤的工序和检 验指导书。然而，它们的内容是控制计划的基 础。在工序指导书中，工艺规范转变为基于任Record ing of results务的相关工艺步骤的工作指导。检验指导书描Actio ns in case of non- 述了每项测试和检查方法。con forma nee,i.e.reacti onpla n and corrective action pla nRemark 1:3.1样件的控制计划In thecon trolpla

27、n,specialcharacteristics must be marked with the symbol requested by the customer (ISOTS 16949 7.3,2.3). If no customer request exists, then the symbol for marking is a # (in accorda nee with ZV586)Remark 2:如果客户要求有样件控制计划，那么客户的规 范必须考虑进去。AL标准控制计划标准包括特定的订单文件， 具体如下：样品订单（需求目录、零部件清单，样 件的生产流程）theIf request

28、ed by the customer,样件测试记录customersformsmust be used for结果的记录draw ing up the con trol pla n.Remark 3:On process acceptanee / release of a product, as a rule customers request submission level 3. An agreement must如果适用于表明开发状况/电子器件的软件状况如果适用于让步，尽管不合格仍须交付样件be reached with the customer regardingthe Ian gua

29、ge to be used for submissi on样件控制计划由负责交货的开发部门编制和发The AL standardfor prototype control试生产控制计划必须根据产品和工艺进程不断地进行调整，并且必须指定前期开of the con trol pla n.Remark 4:The control plan does not replace the work and inspectioninstructions foreach in dividualprocess step. However,their contents form the basis for the

30、con trol pla n. In work in struct ions, the process stipulati ons are conv erted into task-based work in structi onsfor thereleva nt process step.The in specti onin structio nsdescribethe in dividualtest and in spect ionmethods.3.1 Con trol pla n for prototypesIf the customer requests a prototype co

31、ntrolplan , then the customersstipulatio ns must be take n into acco unt for this.布，女口 ELT编制和发布灯样品控制计划，EEG 编制和发布电子样品控制计划，EEV编制和发 布安装样品控制计划，ELD/EAP编制和发布设 计样品控制计划。3.2试生产控制计划试生产控制计划的结构必须根据 ISO/TS 1694 的规范（见附件1）和后来的生产进行编制， 即试生产控制计划必须根据规划的生产和试验 步骤编制。需要注意一下几点：试生产控制计划必须包括控制行动和临 时反应计划和试验步骤的计划（见附件 1 和 2）。在前期

32、开发生产过程和安装过程中实施 不同的控制计划是允许的。偏离生产的产品和过程控制方法必须予 以规定。pla ns comprises order-specific docume ntati on with:Sample order (requireme nt catalogue, parts list, product ion steps in prototyp ing)Test sheet for the product sampleDocume ntati on of resultsIf applicable indicationof thedevelopme nt status / sof

33、tware status for electr oni cs.If applicable con cessi on where samples have to be delivered despite non-con forma nee.The prototypecontrolplan is compiledand released by thedeliveri ngdevelopme ntdepartme nt,e.g. lightprototype by ELT, electronicprototypeby EEG, assembly prototype by EEV, desig n p

34、rototype by ELD/EAP.发产品的提供者（产品开发史）编写控制计划的基础是FMEAs, QRC的结果， 图纸信息，测试规范，IMS程序，目标和规范 的执行度和过程规划的行动。注释：临时的生产和测试步骤被定义为偏离生产的生 产和测试步骤（如没有发布的生产和测试设 备）。生产计划部门负责编写控制计划，它需要协调其他部门对控制计划所起的作用。如：维修部，如预防性维修，机器、设备和 工具维修。物流部门，如运输、储存和进货。供应商质量保证部门，如接受检查的检 查计划质量管理部门，如产品审核，前期开发试验3.2 Con trol pla n for pre-la unchThe struct

35、ure of the pre-la unch con trolplan must be drawn up in accordanee with the ISO/TS 16949 stipulatio ns (see Annex 1) and subseque nt product ion, i.e. a pre-la unch con trol pla n must be drawn up in analogy with the planned production and test steps. Points to n ote:The pre-launchcontrolplanmustcon

36、 ta incon trolacti onsandreact ionpla nsfortemporaryproduct ionand test steps.(seeAnnex 1 and 2)It is admissible to produce differe nt con trol pla ns for prelaunch producti on processes and assembly processes.前期开发控制计划发布由负责新产品的质量管 理部门经理或工厂的质量管理经理执行。3.3生产的控制计划一旦过程验证完成，从进货到货物发运整个过 程所有的生产和测试步骤必须按时间顺序编写

37、 和记录在生产控制计划里。在生产计划部门、 质量保证部门和其他负责的职能部门正式发布 之后，将这些控制计划整合在一起，并且必须 坚持这些计划。其发布由以下部门负责：工厂质量管理经理生产计划经理，安装或前期开发生产 经理The product and process controlmethods which deviate from 3.4 产品和工艺变更，生产变更 product ion must be specified.The pre-launchcontrolplan must这个控制计划必须记载目前的产品和生产状becon ti nu ouslyadjusted inaccorda n

38、ee with adva ncing product and process maturity and assig ned to the suppliedpre-la unchproducts (product history)The basis forcompilati onofthecon trolpla nare findingsfromtheFMEAs,QRCs,in formatio nfromthedraw ing.testspecificati ons,IMSprocedures, thetarget andperforma neespecificati onand from t

39、he processpla nning activities.态。这个计划包括以下条件下控制计划的更新：所有工艺变更受产品变化影响的控制计划注释：生产转移到新的位置总是形成一个过程变化Remark:Temporary product ion and test steps are defined as productionand test stepsdeviat ing from producti on.(e.g. production and test facilities not yet released).compilati onofthecon trolpla n. Itcoord in

40、 atesthereleva ntcon tributi onsto thecon trolpla nfrom otherdivisi ons, such as:Maintenan ce,e.g.preve ntivemaintenan ce, repairs of mach in es, fixtures and toolsLogistics, e.g.tran sportandstorage, incoming goodsSupplier Quality Assura nee e.g. in specti on pla ns for recei ving in specti onsQual

41、ityMan ageme nt e.g. productaudit, pre-la unch testi ng,Release is performed by the resp on sibleHead of Quality Management for new products / the Quality Manager of a pla nt.3.3 Con trol pla n for product ionOnce process validationis complete,all product ion and test steps from incoming goods to go

42、ods dispatch must bedraw nup and docume nted inchrono logical order in producti on control plans. These control plans are bi ndi ngfollowi ng formal release byProductio nPla nning. Quality Assura neeand the other resp on sible functions and must be strictly adhered to.Release is issued by the resp o

43、n sible:Head of QualityManagement inthe pla nt andHead of Product ion Pla nning. Assembly /Pre-la unchProducti on3.4 Product and process cha nges.relocati on of producti onThe controlplans must document thecurrentproduct and production status.Thisen compassesupdati ng of thecon trol pla n in case of

44、:All process cha nges andProduct changes with repercussions on the con trol pla nRemark:Relocati on ofproduct ionto a newlocation always constitutesa process3.5存档cha nge.3.5 Archivi ngAll prototype con trol pla ns must be reta ined for at least 3?years in the resp on sible departme nt.Pre-la unch an

45、d product ion con trol pla ns must be reta ined for at least所有样品控制计划由负责的部门必须保留三 年以上。前期开发和生产控制计划在停止生产以后由 负责的部门必须保留15年以上15 years followi ng producti on如果生产变更发生，所有的控制计划必须同discontinuation in the responsible时随之变化，并符合新的变更department.4. 备注和注释In the case of relocated production, all control plans must be rel

46、ocated at the same time and kept at the new location .4. Notes and remarksIssue 2: Completely revised and 全部修订第 2 章，调整 ISO/TS 16949 的相关 adjusted in line with ISO/TS 内容16949Ann ex/A nl age 11S0/TS 16949;2002(E)Annex A(normative)Control planAd Fha$w of the cortrol planThe control plan shall cover thre

47、e distinct phases as appropriate.自 Prototype a descript on of lhe dimensional measurements, rnaterial and pertormante 2右谆 thal will occur during buildrig of the prototype. The organization shall have a prototype control plan if required by the customer.bi FTe-iauncti; a descriplion cf lhe dimensiona

48、 measurements, material mnd performance tscs tha： occur afier protose 日 nd before full pnoducbon. P launch 库 c efined as 3 prod actionin the process of productreaiizafion which be required aftt prototvp* buildcl Prodjction. documentation of productprocea ctiaracteri&bca pra5 controls.怕rid mesureimen

49、t systems thal occur during mass praductonEach 口mrt $hail a control p an but in man :a&es, family contrtH pang may cover a number of aiiniiar part$ pnaduced using a ccmtnon process Control pJsn$ are an output of the quality plsri-A.2 Elements of the contwl planThe organizadon thall develop a control

50、 plan that includes, as a minimum, tlw fbllowing content.a) Genenl data- conirol plan number,i盟ue date, and revision daLe. if any,-cu stem 自 r inform alien (s ee cu alom er requireoiganizatian s nam&sile des gnation.paH numtKf(s).-pari name;dascription, engineering change 曲el.- phase ? vered .-contr

51、ol method.t Reaction plan and corrective actions- ruction p-ari (irdud or reterenc&l,-corrective action.Anhang APrguMiOfi納Mun沪plan (CentrQil Pltn)KI Phawn dfr Prdu ktofit ton kungi)lar)Der RpduktnarikunQ.splan mus-5n gowfiit zutrefand. drat unterschrtidliciiire： PhasF?n furfftei-sna j 內疏剤咖一辞n电直活瞪阡色i

52、bung dter Mapu1tngen 聞出牡 der Mj1 efiaJerprc&jrn ur4 Lfiistings- l勢忖 die im P 忙iloleeet常u anfai*sn. Wenn vom Kuncten vtflangL mubs Gh? Of鬧m&aiKr 电i袖n Prodiiklicmslenli.uigsoliri Cur dton 卩piotypenbvu efstlwn.l Varserie einA BescEung cJer MafipruFungeri some der 诞itEria幅rprubungBri md Leislungs- 1&l宿 naeh 汐时 PmlQlyp口血翱 创賊 WOT 曲i* SfilprOCUlktiCMl. V