砂过滤器使用说明书中英文版本20120917大连兆和.doc

砂过滤器使用说明书SAND FILTER INSTRUCTION MANUALISO9001 ISO14001 GB/T28001砂过滤器使用说明书Sand Filter Instruction Manual 一、产品简介I. Product Introduction 兆和ZHKT-FS型风砂过滤器特别适合于风砂地区空调系统新风引入口使用。此产品可以有效防止风沙进入空调系统，延长空调系统过滤器使用寿命；成本低，并且可以替代初效过滤器，一次性投资，终身无需运行维护；在沙尘暴较多的地区使用效果会更加明显。Megaunity ZHKT-FS sand filter is especially applicable to inlet of fresh air system of air-conditioner in wind-drift sand region. This product can effectively prevent sand from entering air-conditioning system, prolong the service life of filter; with low cost, it is capable of replacing primary-efficiency filter and is maintenance-free with one-time investment; effect in the region with frequent sand storm is more obvious.二、规格型号II. Specification型号Model 标准规格mmStandard specification, mm风量m3/hAir volume, m3/h材质/材料Material客户特殊要求Customers special requirementsWHDZHKT-FS/SUS980188060420000不锈钢 Stainless steelSUS304ZHKT-FS/SGC20000镀锌GalvanizedSGC例如：ZHKT-FS/SUS/980X1880X604For example: ZHKT-FS/SUS/980X1880X604 A式 单模块 B式 多模块组合Type A Type BSingle-module Multi-module三、结构特点III. Structural Features过滤叶片采用弧形结构，独特的百叶式过滤孔，使风沙有效分离。基本单元9001800（内尺寸），过滤风量20000m3/h，可多个单元组合使用。底部独有的沙粒接砂箱，可以把沙子汇集到一起，定期倾倒。The arc-shaped filter vanes and unique louver filter holes can effectively separate air from sand. Each unit is 900W1800 (internal dimension) with filtered air volume of 20000m3/h; multiple units can be used together. The unique sand collector at the bottom can collect and regularly dump sand.四、基本结构IV. Basic Structure砂过滤主要由顶板、底板、侧板、叶片孔板、叶片盲板、叶片包边、接砂箱、配重棒、特殊环氧树脂等组成。Sand filter consists of top plate, bottom plate, side plate, blade pore plate, blade blind plate, blade edge, sand collector, counterweight bar, special epoxy resin.ZHKT-FS/SUS/980X1880X604砂过滤器具体结构见下图：Specific structure of ZHKT-FS/SUS/980X1880X604 sand filter is as below: 1底板Bottom plate 2侧板Side plate 3顶板Top plate 4螺栓M8X20 Bolt M8X20 5螺母M8 Bolt M8 6不锈钢拉铆螺母Stainless steel pull rivet nut 7接砂箱Sand collector 8配重棒Counterweight bar 9叶片包边Blade edge 10Z-type trough plate 11叶片孔板 Blade pore plate 12叶片盲板Blade blind plate五、过滤原理V. Filtration Principle 此砂过滤器采用了阿基米德螺旋线形结构。其工作原理是含尘砂气体由入口沿叶片切向进入宽度渐缩的内部螺旋通道，在离心力与汇流流场的作用下，砂尘被抛向螺旋通道的外壁上，外壁表面风速低于螺旋腔体内风速，有利于砂尘沿壁面成抛物线滑落到集砂口被收集起来。干净气体最后由螺旋腔体内壁百叶孔挤入出风口，进入空调机组。This sand filter adopts Archimedean screw liner structure. Its working principle is as below: along tangential direction of blade, gas with dust sand enters into internal screw channel (width gradually reduce) from inlet; under the effect of centrifugal force and confluent flow field, sand dust is thrown to outer wall of screw channel; Outer walls surface wind speed is lower than that in screw cavity, which is favorable for sand dust falling into sand collecting port along the wall surface as a parabola so as to be collected. Finally, clean gas squeezes into air outlet from blinder hole in inter wall of screw cavity and enters into air-conditioner unit.由于采用了阿基米德螺旋线形结构，可使砂尘分离空间充分形成切向流场，并减少径向流场的汇流作用，以提高除砂效率。Archimedean screw liner structure is adopted, which can make separated space of sand dust sufficiently form tangential flow and reduce confluence effect of radial flow field so as to improve degritting efficiency. 砂过滤器运行原理见下图：Operation principle of sand filter is as below:出风方向 Air outlet direction 进风方向 Air intake direction 六、漏砂量测试运行图及基本参数VI. Sand funnel Testing and Operation Diagram and Basic Parameter 说明：此示意图是连接在测试系统进行各种风量、风压下滤砂量测试实验装置Note: this schematic diagram is a sand filtration test and experimental device that connect to testing system, conducting test under various air volumes and wind pressures. 漏沙器Sand Funnel吸入口 Inlet沙过滤器Sand Filter管道 Pipe变频风机 Variable-frequency Fan吹出口 Outlet 压差计Differential Pressure Meter风量计Air Volume Meter风量m3/hAir volume, m3/h不同沙粒径过滤效率%Filtration efficiency for sand of different grain sizes, %压力损失PaPressure loss, Pa变频器频率HzFrequency of frequency converter, Hz备注Remarks0.1-0.25mm0.25-0.5mm0.5-1mm1mm1500078.8%73.6%78.4%100%74-10320Hz2000060%63.2%69.2%100%156-21628.15Hz标准工况Standard operating condition2500058%69.6%65.6%100%240-32334.5Hz七、安装与维护须知VII. Installation and Maintenance Instruction 1. 根据工艺布置的要求，砂过滤器必须垂直安装。According to process layout, sand filter must be vertically installed. 进风口 Air inlet砂过滤器 Sand filter 墙体或水平风管 Wall or horizontal air duct垂直安装方式 Vertical installation method 防沙过滤器Sand-proof filter支架Bracket墙Wall地面Ground水平安装方式Horizontal installation method 砂过滤器2. 吊装时应保证外壳体不变形，不可搬、推叶片以免造成变形或损坏。When hoisting, outer shell shall be ensured to be free from deformation. Blade shall not be moved or pulled to avoid deformation or damage. 3. 砂过滤器安装时，可根据风量、进风口大小来选择单组或多组安装。When sand filter is installed, single unit or multi-unit installation can be chosen according to air volume and inlet size. 4. 根据工艺要求，定期进行检查接砂箱存砂量。也可根据使用地区、季节适量调整检查次数。According to process requirement, sand quantity in sand collector shall be regularly inspected. Inspection times shall be properly adjusted in accordance with territory of use and season. 5. 定期检查吸入口是否有异物堵塞过滤