Chapter II.doc

液力变矩器、变速箱、转向系统和终传动TORQUE CONVERTOR,TRANSMISSION,STEERING SYSTEM AND FINAL DRIVE 第201图 液 力 变 矩 器 FIG.201 TORQUE CONVERTOR VALVE液 力 变 矩 器TORQUE CONVERTOR VALVE序号Index No.件 号Part No.名 称Description数量Qty123456789101112131415161718192021222324252627282930313233343536373810Y-11-0000010Y-11-0000307044-1362007000-3303207042-2010810Y-11-0000110Y-11-0000201010-3123501643-3123210Y-11-0000710Y-11-0000407108-0095410Y-11-00005GB276-8201010-3103501602-0103010Y-11-00006GB8941-8610Y-11-0000810Y-11-0200010Y-11-0100001010-6103501643-31032GB277-82GB305-8910Y-11-0001404064-0502010Y-11-0400010Y-11-0400110Y-11-0400307000-3202110Y-11-0400204260-0158710Y-11-0400407042-2010807043-0010807000-3302507000-3201401010-3103001643-31032变矩器总成 torque convertor assy壳体 housing堵 plugO型圈 O-ring螺塞 plug导轮座 shaft隔油套 sleeve螺栓 bolt垫圈 washer泵轮 pump泵轮座 cover密封环 ring, seal轴承座 retainer轴承214 bearing螺栓 bolt弹簧垫圈 washer, spring定位套 nut挡圈70 ring snap导轮 stator涡轮组件 turbine罩轮 case螺栓 bolt垫圈 washer轴承50210 bearing挡圈 spacer挡圈 ring挡圈 ring snap阀总成 valve assy阀体 body螺塞 plugO型圈 O-ring弹簧 spring钢球 ball堵 plug螺塞 plug螺塞 plugO型圈 O-ringO型圈 O-ring螺栓 bolt垫圈 washer111111166111118812111242412111111111112133 第202图 出 力 装 置 FIG.202 POWER TAKE OFF出力装置POWER TAKE OFF序号Index No.件 号Part No.名 称Description数量Qty123456789101112131415161718192021222324252627282930313210Y-11-0000907000-0543001010-3123501643-4123210Y-11-0001107000-3213501010-3102501643-4103207012-00085GB283-8710Y-11-0300010Y-11-0001207000-6506001010-6122510Y-11-0001310Y-11-0001001010-6102501602-0103010Y-11-0001710Y-11-00016GB276-8204071-0012010Y-11-0001510Y-11-0002307000-3518501010-3103001643-4103210Y-11-00022GB276-8204065-0722510Y-11-0001907000-35185壳体 housingO形圈 O-ring螺栓 bolt垫圈 washer油封座 seat sealO形圈 O-ring螺栓 bolt垫圈 washer骨架油封 seal, oil轴承214 bearing联轴节 coupling压板 holderO形圈 O-ring螺栓 bolt锁片 lock齿轮轴 shaft螺栓 bolt垫圈 washer齿轮 gear惰轮轴 shaft轴承213 bearing挡圈 ring, snap压板 holder盖 coverO形圈 O-ring螺栓 bolt垫圈 washer齿轮 gear轴承207 bearing挡圈 ring, snap盖 coverO形圈 O-ring111621166111112118811121115512111 第202图 出 力 装 置 FIG.202 POWER TAKE OFF出力装置POWER TAKE OFF序号Index No.件 号Part No.名 称Description数量Qty333435363738394010Y-11-00020GB276-8204065-0903007000-6209510Y-11-0002101010-3102001643-4103204530-11628齿轮 gear轴承210 bearing挡圈 ring, snapO形圈 O-ring盖 cover螺栓 bolt垫圈 washer吊环 bolt, eye12111661第203图 万 向 节FIG.203 UNIVERSAL JOINT 万 向 节UNIVERSAL JOINT序 号Index No.件 号Part No.名 称Description数量Qty12310Y-12-0000001010-3106001602-3103001643-32032万向节总成universal joint螺栓 bolt垫圈 washer垫圈 washer1888 注：其余零件为万向节总成配带。 第204图 变 速 箱 安 装 FIG.204 TORQFLOW TRANSMISSION MOUNTING变 速 箱 安 装TORQFLOW TRANSMISSION MOUNTING序号Index No.件 号Part No.名 称Description数量 Qty123456789101112131415161710Y-15-0000010Y-15-0300001010-3144001643-5144510Y-15-0600007000-0303507000-0302801010-3103001643-5103210Y-15-0400007002-0243401010-3144001643-5144507000-0544004020-0163801010-3185001643-3184510Y-15-05000变速箱 transmission assy支架 bracket螺栓 bolt垫圈 washer油管 tubeO型圈 O-ringO型圈 O-ring螺栓 bolt垫圈 washer油尺 gauge oilO型圈 O-ring螺栓 bolt垫圈 washerO型圈 O-ring销 pin, dowel螺栓 bolt垫圈 washer油管 tube128812166114411881 第205图 变 速 箱 箱 体 FIG.205 TORQFLOW TRANSMISSION CASE变 速 箱 箱 体TORQFLOW TRANSMISSION CASE序号Index No.件 号Part No.名 称Description数量Qty1234567891011121314151617181920212223242510Y-15-0002307048-0181507044-1362007002-0363407000-7305010Y-15-0200007000-7303010Y-15-0700007000-7205510Y-15-0000110Y-15-0000207000-7207001010-3102501643-5103210Y-15-0002210Y-15-0003607000-7302204064-0281510Y-15-0003507000-7303516Y-15-0007404418-0306007000-0541001010-3123501643-51232箱体 case螺塞 plug螺塞 plugO形圈 O-ringO形圈 O-ring滤清器壳case, transmission oilO形圈 O-ring滤芯 magnet assyO形圈 O-ring弹簧 spring盖 coverO形圈 O-ring螺栓 bolt垫圈 washer油管 tube油管 tubeO形圈 O-ring卡环 ring, snap隔环 spacerO形圈 O-ring铭牌 plate, name铆钉 screwO形圈 O-ring螺栓 bolt垫圈 washer131111111111332161121411111第206图 变 速 箱 后 箱 体FIG.206 TORQFLOW TRANSMISSION REAR CASE 液力变速箱后箱体TORQFLOW TRANSMISSION REAR CASE序号Index No.件 号Part No.名 称Description数量Qty123456789101112131415161718192010Y-15-0004107042-2021110Y-15-0005010Y-15-0004907042-0010807000-0542504020-0143407000-7303807000-7201607000-7304501010-3146001010-3144001643-5144510Y-15-0004610Y-15-0004310Y-15-0004407000-0517007012-1007001010-3104501643-51032后箱体 rear case assy螺塞 plug密封垫 gasket板 plate螺塞 plugO型圈 O-ring销 pinO形圈 O-ringO形圈 O-ringO形圈 O-ring螺栓 bolt螺栓 bolt垫圈 washer轴承座 cage螺塞 plug轴承盖 coverO形圈 O-ring骨架油封 seal, oil螺栓 bolt垫圈 washer1311112111912121212166第207图 前进、后退档离合器FIG.207 FORWARD AND REVERSE CLUTCH前进、后退档离合器FORWARD AND REVERSE CLUTCH序号Index No.件 号Part No.名 称Description数量 Qty123456789101112131415161718192021222324252627282930313210Y-15-00025145-15-1132010Y-15-00007145-15-1132010Y-15-0000601643-5144504020-0122810Y-15-0000410Y-15-0001410Y-15-0001910Y-15-0001310Y-15-0001710Y-15-0001604064-0552010Y-15-00009GB276-8910Y-15-0001004065-0103010Y-15-0001210Y-15-0001104064-0451804071-0012010Y-15-0001504020-00514GB276-8904070-0014004071-0019010Y-15-0002010Y-15-0006110Y-15-0001810Y-15-0006009232-02525第一排油缸体 housing螺塞 plug盖 cover螺塞 plug螺栓 bolt垫圈 washer销 pin销轴 pin输入轴 shaft螺塞 plug螺塞 plug隔环 spacer第一排太阳轮 gear挡圈 ring, snap第一二排行星架 carrier轴承4G309 bearing轴承座 collar挡圈 ring, snap挡环 plate挡圈 ring挡圈 ring, snap挡圈 ring, snap密封环 gasket销 pin轴承4G1000928 bearing挡圈 ring, snap挡圈 ring, snap第一二排行星齿轮 gear第二排行星齿轮 gear第一二排行星轮轴 shaft第二排行星轮轴 shaft滚针轴承K253325 bearing111299451111111111111111111633318第207图 前进、后退档离合器FIG.207 FORWARD AND REVERSE CLUTCH前进、后退档离合器FORWARD AND REVERSE CLUTCH序号Index No.件 号Part No.名 称Description数量Qty33343536373839404142434445464709233-0262004260-0063507018-1210510Y-15-0005901010-3102001643-5103210Y-15-0100010Y-15-0000510Y-15-0000810Y-15-0002710Y-15-0002410Y-15-0002110Y-15-0002610Y-15-0000310Y-15-00058止推垫圈 washer, thrust钢球 ball密封环 ring, seal板 plate螺栓 bolt垫圈 washer摩擦片 disc垫板 plate第一排齿圈 gear, ring第二排齿圈 gear, ring第一四排活塞 piston密封环 ring, snap密封环 ring, snap弹簧 spring弹簧 spring186113386111111010第208图 第二、三排离合器FIG.208 2nd CLUTCH AND 3rd CLUTCH第二、三排离合器2nd CLUTCH AND 3rd CLUTCH序号Index No.件 号Part No.名 称Description数量 Qty123456789101112131415161718192021222324252627282930313233343536373810Y-15-00030234-15-1279009231-0143007000-7303010Y-15-00052145-15-1132010Y-15-0000404020-0122810Y-15-0002810Y-15-0002410Y-15-0002910Y-15-0002610Y-15-0002110Y-15-0100010Y-15-0000514Y-15-00074GB276-8904071-0017004070-0011010Y-15-0005410Y-15-0004810Y-15-0003210Y-15-0005110Y-15-0003407018-1210510Y-15-0005710Y-15-0005310Y-15-00055GB283-8710Y-15-0005604064-0401810Y-15-0003110Y-15-0003309232-0251909233-0262004260-0063501010-3128001643-51232第二三排油缸体 housing螺塞 plug衬套 sleeveO型圈 O-ring第四排油缸体 housing螺塞 plug销轴 pin销 pin第二三排活塞 piston第一四排活塞 piston密封环 seal, oil密封环 seal, oil密封环 seal, oil摩擦片 disc垫板 plate弹簧 spring轴承4G122 bearing卡环 ring, snap卡环 ring, snap第三排行星架 carrier第四排行星架 carrier第三排齿圈 gear, ring第四排齿圈 gear, ring卡环 ring, snap密封环 seal, oil隔环 spacer第三四排太阳轮 gear隔环 spacer轴承C4G12308 bearing卡环 ring, snap卡环 gear, ring第三四排行星齿轮 gear第三四排行星轮轴 shaft滚针轴承K253319 bearing止推垫圈 washer, thrust钢球 ball螺栓 bolt垫圈 washer12941255212136420111111111111111661212633第209图 第一排离合器FIG.209 1ST CLUTCH第一排离合器1ST CLUTCH序号Index No.件 号Part No.名 称Description数量Qty123456789101112131415161718192021222324252610Y-15-0004507043-0031207043-0010804020-01228GB276-8904064-0702510Y-15-0004704020-01228GB276-8904064-0853007018-2085410Y-15-0003810Y-15-0100010Y-15-0003710Y-15-0003904260-0095210Y-15-00040154-15-22831175-15-4218004070-0013010Y-15-0004204020-0122801010-3123001643-5123201010-3123501643-51232输出轴 shaft output螺塞 plug螺塞 plug销 pin轴承4G214 bearing卡环 ring, snap齿轮 gear销 pin轴承4G117 bearing卡环 ring, snap密封环 seal, ring齿鼓 drum摩擦片 disc外齿片 plate闭锁离合器活塞 piston钢球 ball密封环 seal, ring密封环 seal, ring蝶型弹簧 spring卡环 ring, snap闭锁离合器油缸体 housing销 pin螺栓 bolt垫圈 washer螺栓 bolt垫圈 washer11241116115143121111128888 第210图 伞齿轮和横轴 FIG.210 BEVEL GEAR AND SHAFT伞齿轮和横轴BEVEL GEAR AND SHAFT序号Index No.件 号Part No.名 称Description数量 Qty1234567891011121314151617181920212223242510Y-16-0002410Y-16-00029GB297-84GB297-8410Y-16-0003010Y-16-0003101010-3123501642-0121610Y-16-002510Y-16-0002610Y-16-0002301010-3061010Y-16-0002710Y-16-0002110Y-16-0000510Y-16-0002001582-0161310Y-16-0002210Y-16-00018GB297-8410Y-16-0001910Y-16-0000410Y-16-0000301252-3102001642-0101610Y-16-00028小伞齿轮轴 shaft轴承座 cage轴承7518E bearing轴承7217E bearing调整垫片 shim assy调整垫片 shim assy螺栓M1235 bolt垫圈12 washer锁紧螺母 nut lock挡圈 ring, snap 销 pin螺栓M610 bolt锁片 plate, lock大伞齿轮 gear, bevel横轴 shaft螺栓 bolt螺母M161.5 nut锁片 plate, lock轴承座 cage轴承7515E bearing调整螺母 nut螺母 nut锁板 lock螺钉 screw垫圈10 washer隔套 collar111121066111421188422222441第211图 转向离合器 FIG.211 STEERING CLUTCH转向离合器STEERING CLUTCH序号Index No.件 号Part No.名 称Description数量 Qty123456789101112131415161718192021222310Y-16-0000210Y-16-0100010Y-16-0001110Y-16-0001210Y-16-0001410Y-16-0000810Y-16-0001310Y-16-0000710Y-16-0000610Y-16-0001010Y-16-0000910Y-16-0000110Y-16-00032GB297-8310Y-16-0001610Y-16-0001501320-3081210Y-16-0200010Y-16-0001701583-0161010Y-16-0003310Y-16-0003410Y-16-00035内鼓 drum摩擦片 disk内齿片 disk内齿片 disk压盘 plate销轴 rod座 retainer弹簧 spring弹簧 spring座 retainer锁块 lock外鼓 drum轴承座 cage轴承66217 bearing卡环 ring, snap锁紧螺母 nut锁紧螺钉 screw拔叉 yoke调整螺栓 bolt螺母M161.5 nut螺栓 bolt锁片 plate, lock锁片 plate, lock2202162161616161632222222222442 第212图 转 向 制 动 器（1/2）FIG.212 STEERING BRAKE转向制动器（1/2）STEERING BRAKE序号Index No.件 号Part No.名 称Description数量 Qty123456789101112131415161718192021222324252627282930313210Y-17-0000510Y-17-0000416Y-17-0000116Y-17-0000301010-5102501643-3103216Y-17-0300010Y-17-0200010Y-17-0000907030-0025216Y-17-0001201010-5122501643-3123216Y-17-0001401010-5124501643-3123216Y-17-0003104205-0164504050-2402816Y-17-0001516Y-17-00013GB290-82HG4-692-67GB290-8207046-2301610Y-17-0001010Y-17-0000216Y-17-0002816Y-17-0001016Y-17-0000716Y-17-0000607043-0010816Y-17-0000416Y-17-00029左盖 cover, L.h右盖 cover, R.h前盖 cover垫 gasket螺栓M1025 bolt垫圈 washer后盖（左） cover, L.h后盖（右） cover, R.h通气管 boss通气塞 breather垫 gasket螺栓M1225 bolt垫圈 washer摇臂 lever螺栓M1225 bolt垫圈 washer滚子 roller销轴1645 pin开口销428 pin, cotter隔套 collar隔套 collar滚针轴承67941/35 bearing双口型油封 seal, oil滚针轴承67941/25 bearing皿型塞 plug轴（左） shaft, L.h轴（右） shaft, R.h左阀体 cover L.h右阀体 cover R.h衬套 bushing活塞 piston锥形塞 plug活塞 piston弹簧 spring112210101111244222222222222111122222 第212图 转 向 制 动 器（1/2）FIG.212 STEERING BRAKE转向制动器（1/2）STEERING BRAKE序号Index No.件 号Part No.名 称Description数量 Qty333435363738394041424344454647484916Y-17-0000904064-0251204020-0122801010-5123001643-3123216Y-17-0001104020-0122801010-5164501643-3164510Y-17-0000810Y-17-0000101010-5146501010-5144501643-3144516Y-26-3100001010-5124501643-31232弹簧座 retainer挡圈25 ring, snap圆柱销1228 pin螺栓M1230 bolt垫圈 washer托架 anchor圆柱销1228 pin螺栓M1645 bolt垫圈16 washer左垫 gasket L.h右垫 gasket R.h螺栓M1465 bolt螺栓M1445 bolt垫圈 washer摇臂 lever螺栓M1245 bolt垫圈 washer224121224881182129222第213图 转向制动器（2/2）FIG.213 STEERING BRAKE转向制动器STEERING BRAKE（2/2）序号Index No.件 号Part No.名 称Description数量 Qty123456789101112131415161718192021222324252627282930313233343510Y-17-0100010Y-17-0100104412-0051216Y-17-0002416Y-17-0003016Y-17-0002510Y-17-0000601640-2162604050-2402816Y-17-0600016Y-17-0003216Y-17-0001810Y-17-0000710Y-17-0000301580-0100816Y-17-0002304205-0184816Y-17-0002704050-2402816Y-17-0001916Y-17-0002016Y-17-0200007000-0302207000-0302501010-5102501643-3103216Y-17-0002616Y-17-0003104205-0163804050-2402816Y-17-0000201583-120121