SMD零件计数器产品说明书(中英文介绍).doc

SMD零件计数器(YC-812 YC-812型)目录：1、产品介绍2、产品注意事项3、产品的安装与说明4、功能键的说明5、建议故障的排除6、 测漏功能 第一章 产品介绍The first chapter product introduction全自动SMD零件计数器，两种型号：普通零件计数器和测漏型零件计数器。Completely automatic SMD components counter, two kind of models: Ordinary components counter and leak hunting components counter.一、产品原理 Product principle1、普通零件计数器：采用光电传感原理，利用零件载带引导孔与零件的对应关系，通过专用处理芯片及大规模集成电路处理，实现零误差，精确测定SMD零件计数量，可实现方便快捷的计数，是SMT物料管理的高效辅助设备。Ordinary components counter: Uses the electro-optical sensing principle, carries using the components leads the pilot hole and the components corresponding relationships, through the special-purpose processing chip and large scale integrated circuit processing, realizes the zero error, the accurate determination SMD components counting quantity, may realize the convenience quick counting, is the SMT material management highly effective supporting facility. 2、测漏型零件计数器：配备高速光纤，根据空料和实料光线强度对比原理，准确检知空料。人性化设计可切换检知空料停止两种状态，前者方便流水线作业质量管理，后者可实现仓库盘点零误差。 Leak hunting components counter: Provides the high speed optical fiber, according to the spatial material and the solid material candle-power contrast principle, examines accurately knows the spatial material. The user-friendly design may cut examines knows the spatial material to stop two conditions, the former convenience assembly line work quality control, the latter may realize the warehouse inventorying zero error.二、 产品特色 Product characteristic 全自动方式计算零件数量,方便点料,发料作业操作简单,独具匠心的防料带脱落设计将对料带的伤害减少至最小,正反向皆可计数,可预设数量,精确计算数量,零误差。可加装扫描枪及条码打印机，方便管理作业。 Completely automatic way computation components quantity, facilitates a material, sends the material work simplicity of operator, has a special inventive mind against material belt will fall off the design to reduce to the material belts injury to is smallest, forward and reverse all may count, but preinstall quantity, will calculate quantity precisely, zero error. May install the scanning gun and the bar code printer, facilitates the management work.3、 产品规格（标准型） Product specification 电源：AC220/110，50HZ，25WPower source: AC220/110,50HZ,25W计数范围：-99999-99999PCSCounting scope: - 99999-99999PCS外型尺寸：L470*W300*H180mmOutlook size: L470*W300*H180mm重量：10KGWeight: 10KG产品规格（测漏型）Product specification 电源：AC220/110，50HZ，25WPower source: AC220/110,50HZ,25W计数范围：-99999-99999PCSCounting scope: - 99999-99999PCS外型尺寸：L470*W300*H180mmOutlook size: L470*W300*H180mm重量：10KGWeight: 10KG四 、产品应用（普通型）Product application SMD料带式零件皆可适用 The SMD material belt type components are all suitable 料带轮直径：任何尺寸皆可适用 Expects the band pulley diameter: Any size is all suitable 料带间隔（PITCH）：2，4，8，10，12，16，24，32，44，56mm Expects the belt gap (PITCH): 2,4,8,10,12,16,24,32,44,56mm 料带宽度（WIDTH）：8，12，16，24，32，44，56mm Expects the belt width (WIDTH): 8,12,16,24,32,44,56mm产品应用（测漏型） Product application SMD料带式零件皆可适用 The SMD material belt type components are all suitable 料带轮直径：任何尺寸皆可适用 Expects the band pulley diameter: Any size is all suitable 料带间隔（PITCH）：2，4，8，10，12，16，24，32，44，56mm Expects the belt gap (PITCH): 2,4,8,10,12,16,24,32,44,56mm 料带宽度（WIDTH）：8，12，16，24，32，44，56mm Expects the belt width (WIDTH): 8,12,16,24,32,44,56mm 第二章 注意事项The second chapter matters needing attention一、 拆开包装后，请先清点各项附件是否齐全。 After disassembling the packing, please first take inventory each item of appendix to be whether complete.二、 使用零件计数器前请仔细阅读操作说明书，并妥善保存。 Before use components counter, please careful reading operating manual, and preserve well.三、 检查电压规格是否与市电之电压规格相符。 Inspection voltage specification whether voltage of specification match case with city electricity.四、 请确认接妥地线，以确保人身及零件之安全。 Please confirm that meets the proper grounding, guarantees the person and the components security.第三章 安装与说明The third chapter installment and explanation一、 小心打开本机器的外包箱，并清点下列附件： Turns on this aircrafts outsourcing box carefully, and takes inventory the following appendix:1、 操作说明书一份 Operating manual2、 产品合格证一份 Product certificate3、 机器一台 Machine4、 电源线一条 Power line5、 六角扳手两支 Six jiao spanner two 二、当市电之电压规格为AC110V或AC220V时,将机器放置平面。When voltage of specification the city electricity is AC110V or AC220V, machine laying aside plane.3、 电压规格确认后，请将电源线两端分别接在机器的电源输入插座及市电之插座上 After voltage specification confirmation, please separately meet the power line both sides of mains input in the machine Plug of plug and on the city electricity4、 两料盘支架关节的定选钮逆时针转松，将两料盘支架展开 成一字再将固定旋钮顺时针转紧 Two material plate support joint chooses the Niu anti-clockwise extension pine surely, will launch a character two material plate support to fix the knob clockwise movement to be tight again 五、安装完成。 The installment completes.第四章 功能键说明The fourth chapter functional key explanation 1、PRINT列印（预留reserved） PRINT series printing 操作方式：按下此键，可由选购的条码列印机将所计数的零件，数量列在条码标签上。 Operating mode: Presses down this key, the components which may by select and purchase a bar code row copier which will count, quantity row on the bar code label.2、SET：设定计算数量 Hypothesis computation quantity操作方法：若显示屏显示为“00000”，则按下此键，显示屏 显示“-”，设置输入零件数量Operating procedure: If the display monitor demonstration is “00000”, then presses down this key, the display monitor demonstrated “-”, establishment input components quantity3、PITCH：间距设定 Spacing hypothesis操作方法：按下此键后，显示幕的PITCH的数值会闪烁，然后输入料间距，再按下“ENTER”键确定，若经5秒钟无按键，将自动记忆，发出D一声后，回复到待机状态。Operating procedure: After pressing down this, demonstrated that curtains PITCH value will glitter, then the input material spacing, will press down “ENTER” againThe key determined, if does not have the pressed key after 5 seconds, the automatic memory, after exuding D one, replies the readiness for action.4、“正转/RIGHT”：正转启动 Clockwise start 操作方法：按下此键开始正方向计数零件，即数字显示正数。反转：/LEFT则 相反Operating procedure: Presses down this key to start the direction counting components, namely digital demonstration positive number. Reverse: /LEFT is opposite5.“停止/清零” 停止 stop 操作方法： Operating procedure:（1） 在计数或回带的状态，按下此键，将停止计数或回带状态。 Or returns to belts condition in the counting, presses down this key, will stop the counting or returns to the belt condition.（2） 若在待机状态下，按此键超过两秒，将清除COUNT 的数值 If under the readiness for action, presses this key to surpass for two seconds, will eliminate COUNT the value（3） 按下此键可以返回界面 Presses down this to be possible to return to the contact surface 8、L0SS键，按下此键约2秒左右，在LCD屏右上方显示“LOS”字样，进入测漏操作 The L0SS key, presses down this about the approximately 2 seconds, demonstrates “LOS” in the LCD screen upper rightThe inscription, enters the leak hunting operation 9、SELECT键，此键为手动与自动模式切换键，按下此键2秒钟左右，LCD屏显示A则为自动模式，M则为手动模式（说明：A模式为盘料前可预设定值，机器转动到设定值则会自动停下，M模式只有用手按下STOP/CLEAR键，机器方可停下。 The SELECT key, this key cuts the key for manual and the automatic pattern, presses down about this 2 seconds, the LCD screen demonstrated that A is the automatic pattern, M (explained for the manual pattern: A pattern before the plate material may the preinstall definite value, the machine rotate to the setting value automatically will stop, the M pattern only then presses down the STOP/CLEAR key with the hand, the machine only then stops. 10、LCD 显示幕（LCD screen） 间距设定PITCH: 04mmSET Count0000 00000 setting the value of PITCH 设定计算数量 setting the counting number 零件数目number of parts 计数数量Counting quantity4-2操作流程 Operation flow 1、将电源线连接主机，并接上AC220V电源 Power line connection main engine, in joining-up AC220V power source 2、将机台面板的POWER 电源开关打开，此时LCD 面板会发 亮。 Turns on the radio station kneading boards POWER power switch, this time the LCD kneading board can send Bright. 3、按下PITCH ，设定要计数的零件间距 Presses down PITCH, the components spacing which the hypothesis must count4、 按“ENTER”键确定。According to “ENTER” key determination.5、 将欲计数的零件装在左侧的料盘上。Will want the components which counts to install on the left side material plate.6、 手动拉出料带夹在挡料片与计数齿轮之间，将第一个零件和空格的中间孔对准挡料片中间线Manual pulls out the material belt to clamp in keeps off between the material piece and the counting gear, keeps off the material piece middle line the first components and the blank space middle hole alignment7、 按“停止/清零”键2秒让数字归零。说明：拉动料带时计数齿轮会转动计数，按下此键让数字归零。The key 2 seconds let the digit according to “the stop/reset” enull. Explained: When drawing material belt counts the gear to be able to rotate the counting, presses down this key to let the digit enull.8、 按下SELECT切换选 择手动与自动模式，选择自动模式时须输入欲计数量，否则按“正转”马达就不会转动Presses down the SELECT cut choice manual and the automatic pattern, when the choice automatic pattern must input wants to count the quantity, will otherwise press “the clockwise” the motor not to rotate9、 用手拉动料带将其绕到空料盘上Circles with the hand drawing material belt it to the spatial material plate on10、 按“正转/RIGHT”即可计数Then counts according to “clockwise /RIGHT”11、 数量到达时，马达会停止。When quantity arrives, the motor can stop.12、 惯性原理，计数数量可能会多或者少于设定数值约1个左右，可用手动方式反向转动料盘至LCD显示设定值大小，即零件数量。The law of inertia, counting quantity possibly many or is short in the hypothesis value about approximately 1, available manual way reversing rotation material plate to LCD demonstration setting value size, namely components quantity.13、 计数完毕按“反转/LEFT”，料带再卷回原来的左侧料盘后，即停止旋转。The counting finished presses “reverses /LEFT”, after expecting the belt again rollback original left side material plate, namely stop revolving. 第五章 简易故障排除The fifth chapter simple trouble shooting故障状况Breakdown condition排除方法Elimination method打开电源后LCD无任何显示After turning on the power sourceLCD does not have any demonstration1. 电源线脱落The power line falls off2. 保险丝断裂Fuse break3. 电池已没电The battery has not had the electricityLCD显示，但按正转起动无效LCD demonstrated that but is invalid according to the clockwise starting1. 计数数量大于或等于设定数量或盘料前选用A模式未设定数Counting quantity is bigger than either was equal to that before hypothesis quantity or the plate material, selects The pattern not to establish the number2. 请参阅说明书操作须知Please refer to the instruction booklet operation notice 第六章 BAR CODE 操作说明The sixth chapter BAR CODE operation explanation6-1 检查装置 Inspection installment 1、确定零件计数器和BAR code 主机连线完成 Determined that the components counter and BAR the code main engine segment completes 2、确定条码列印机纸张安装正确完毕。 The definite bar code series printing machine opened the installment to finish correctly. 6-2 检查装置 Inspection installment1、 启动零件计数器power 电源开关Starts the components counter power power switch 2、启动BAR CODE 主机电源开关：power 指示灯和ready指示灯点亮，此时并按下BAR CODE主机FEED键（自动对位钮），让列印纸张自动对位。（P.S：若POWER灯闪烁，代表本机断线中，请重新启动电源开闭或FEED键，执行） Starts BAR CODE the main engine power switch: the power indicating lamp and the ready indicating lamp lighten, this time and presses down BAR CODE the main engine FEED key (automatic para-position Niu), lets the series printing paper automatic para-position. (P.S: If the POWER lamp twinkle, on behalf of this aircraft broken line, please start the power source make and break or the FEED key, execution) 6-3 打印（PRINT）键 Printing (PRINT) key 在主界面按下此键就显示出打印界面，词界面的第一行显示的是：公司名称（可自行设置），第二行显示的是：时间，最后行显示的是打印的操作。 Presses down this in the main contact surface to demonstrate printing contact surface, what the word contact surface first line of demonstration is: The corporate name (may voluntarily establishment), what the second line of demonstration is: Time, what most next demonstrated is the printing operation. （一） 进入打印界面后，在第三行会有一个闪烁的光标，在此光标处可以对所在的内容进行编辑修改。 After entering the printing contact surface, has a twinkle cursor in the third guild, may to the content which is at make the edition revision in this cursor place. （二） 在打印界面按LEFT/反转可以使光标向左移动，按RIGHT/正转可以使光标向右移动。 May cause the cursor in the printing contact surface according to the LEFT/reverse to move toward left, may cause the cursor according to the RIGHT/clockwise to move toward right. （三） 在光标处可直接输入0-9数字，如果短时间连续按下0 - -9键中的一个按键，可以在按键上的数字和字母之间进行切换。其中1键 可以数字、特殊符号、字母大小写等之间切换 In the cursor place may the direct input 0-9 digit, if the short time presses down continuously 0 - -a 9 pressed key, may carries on the cut on between pressed keys digit and the letter. And 1 may the digit, the distinctive mark, the letter big small letter between and so on cut （四） 编辑好各行后，光标停留在本行，按ENTER键则在本行的左边显示OK也就把本行的内容保存下了 After editing each line, the cursor pauses in line of business, pressed the ENTER key to demonstrate OK in line of business left side also under line of business content preservation 注意： 保存编辑行的内容必须是光标在本行位置处再按下ENTER键才可 以把本行内容保存下来，例如：如果要保存第一行和第二行的内容，必须是光标在第一行处按下ENTER键，可以把第一行的内容保存下，光标在第二行的内容保存下来，不可同时保存 Attention: A preserved edition line of content must be the cursor presses down the ENTER key in line of business position only then to be possible again to preserve line of business content, for example: If must preserve first line and the second line of content, must be the cursor place presses down the ENTER key in the first line, may the first line of content preservation, the cursor preserve in the second line of content, cannot also preserve （五） 在打印界面按SELECT进入打印参数的界面，在此界面显示的是XYWH：XXX XXX XXX XXX 分别是对打印出条形码的位置X轴、Y轴、宽度和高度进行设置。 Enters the printing parameter in the printing contact surface according to SELECT the contact surface, what demonstrated in this contact surface is XYWH:XXX XXX XXX XXX respectively is fights prints out the bar code position X axis, the Y axis, the width and carries on the establishment highly. （六） 按停止/清零键可以回到主界面 Resets the key according to the stop to be possible to return to the main contact surface （七） 再按一次PRINT键就可以对打印界面的内容进行打印. Presses a time PRINT key to be possible again to print the contact surface the content to carry on the printing. 另附：扫描仪扫到条码后，会在打印界面有显示，按下打印键打印。In addition attaches: The scanner sweeps after the bar code, will have the demonstration in the printing contact surface, will press down the printing key printing. 第七章 测 漏 The seventh chapter Leak hunting 1、 按测漏/LOSS键2秒钟,在的右上方显示LOS，进入测漏程序，当料盘走动，如料带有漏料时，则会发出报警声并停止运行。 According to hunts leaks the /LOSS key 2 seconds, in the upper right demonstrates LOS, enters the leak hunting procedure, when the material plate takes a walk, when the material has leaks the material, will then exude the warning sound and