Vogel-Paper milllube system_CHN造纸行业的润滑系统.ppt

1、,Centralized Lubrication System for Paper Machine纸机集中润滑系统,Vogel-A Member of SKF GroupVogel-SKF集团成员,Vogel GroupVogel 集团,Sales in 2005 117M 2005年销售 EmPloyee approx. 1000 雇员 Sales and service in more than 50 countries 销售和服务超过50个国家 8 subsidiaries in Europe;Asia and USA 8家分支机构分布在欧洲、亚洲和美国 Manufacturing in

2、 Germany.France,US,Japan 在德国、法国、美国、日本设有生产工厂,The Company Key facts公司情况,Largeset manufacturer of central lubrication equipment worldwise 世界最大集中润滑供应商 Broadest product,application&service range 广泛的产品，应用&服务 Global,entrepreneurial presence(Germant,France,USA,Japan) 全球性企业（德国、法国、美国、日本） 75 years of lubticati

3、on experience 75年润滑经验 Strong&recongnized global brand name 全球性知名并被强烈认同的品牌,Berlin:Head quarter and main production site 柏林：总部和主产品基地 Ground占地:42422m Building ares建筑面积:22,596m Employees雇员:462 Competence center for能力 Machinery lubrication systems机器润滑系统 Minimun quantity lubrication微量润滑系统 Spandaus fluid p

4、umps泵,Plants in Germany德国工厂,Hockenheim:霍根海姆 Ground占地 :46,200m Building ares建筑面积:102006m Employees雇员:157 Competence center for能力 Industrial plant lubrication systems工业润滑系统 Mobile lubrication Systems移动润滑系统,Worldwide Sales and Sevice Network广泛的销售和服务网络,Subsidiaries(without production)分支 Belgium比利时 Italy

5、意大利 Netherlands荷兰 Spain西班牙 Hungary匈牙利,Sales and service partners Examples:China/中国，Korea/韩国，Austrialia/澳大利亚，Brazil/巴西，Mexico/墨西哥，Sweden/瑞典，Demark/丹麦，Norway/挪威，UK/英国，Austria/奥地利，Switzerland/瑞士，Poland/波兰 ,Plants(with production)工厂 Germany德国 Japan日本 USA美国 France法国,In Addition:Vogel products and service

6、s are already available through the SKF network in many countries 另外，Vogel产品和服务SKF全球广泛的网络涉及的世界每个角落,Quality Mangement质量管理,To document the VOGEL quality management,we have been certified in accordance with DIN EN ISO 9001 质量管理通过DIN EN ISO 9001认证 In addition VOGEL products carry all relevant approvals

7、like EMC certificate,CE mark,etc.相关产品通过EMC ，CE认证,Environmental management Certification 2003 Willy Vogel AG as the first in the lubrication industry was awarded the environmental certificate in accordance with DIN EN ISO 14001 Vogel作为第一家润滑工业供应商通过环境质量认证DIN EN ISO 14001,Product&Solution Platforms产品&方案

8、平台,VOGEL- A systems house specializing in centralized lubrication: Willy Vogel AG is by far the worlds largest manufacturer and supplier of centralized lubrication systems VOGEL-集中润滑系统专家，是世界上最大的集中润滑供应商 Machinery lubrication systems(machine tools,printing,etc.) 机器润滑系统（机床，印刷机等） Industrial plant lubric

9、ation systems(Paper,Steel,Wind Turbines,heavy Industry,etc) 工业润滑系统（造纸、冶金、风电、重工业等） On-road vehicle lubrication systems(teucks,trailers,buses)路面车辆润滑系统（卡车、拖车、客车） Off-road vehicle lubrication systems(construction machinery,farm machinery,high-lift trucks,cranes,mine locomotives,etc)非路面车辆润滑系统（建筑机械、农用机械，起

10、吊车、起重机、矿山机车等 Railroad vehicle lubrication systems(railroads,subways,elevalated lines and streetcars) 铁路车辆润滑系统（铁路机车、地铁车辆、缆车、路面电车）,Vogel Centralized LubricationVogel集中润滑系统,Centralized Lubrication Systems集中润滑系统,Lubrication System 润滑系统,Development发展,Requirement 要求,Machine Technology 设备技术,Centralized Lub

11、rication Systems集中润滑系统,Exchange of Experience经验互换,Machine Manufacturer 设备制造商,End User 最终用户,Supplier of system components部件供应商,Bearing Manufacturer轴承生产商,Centralized Lubrication Systems集中润滑系统,多年经验积累,能力,Lubrication Solutions for Paper and Board Machines纸机和纸板机润滑系统解决方案,Oil circulation systems 稀油循环润滑系统 Fo

12、r all kind of applications适合所有应用 -very precise flow metering精确流量测量 -Very precise failure monitoring精确失效监测 Available in all sizes from 20L to 30,000L oil reservoirs适合从20L到 30，000L尺寸油箱,Dual line systems双线系统 For large systems with large dimensions(20 meters)Available with failure monitoring应用大尺寸大系统（大于2

13、0米），适合失效监测 Multiline systems多线系统 For small system solutions(up to 24 lube points)with little need for failure monitoring. 应用小系统（最大到24个润滑点，适合少量监测要求 Progressive systems递进系统 For medium-size systems(approx. 100lube points within a limited ares).Available with failure monitoring 应用中等尺寸系统（接近100个润滑点，且有空间限制

14、），适合失效监测,Paper Machine Lubrication纸机润滑系统,Paper Machines 纸机集中循环润滑系统,Oil Circulating Lubrication Systems稀油循环润滑系统,Lubrication Tasks in a Paper Machine纸机润滑,Wet end湿部 Press roll bearings压榨辊轴承 Wire guide roll bearings 网部校正辊轴承 Gear boxes齿轮箱,Dry end干部 Dryer cylinder bearings烘缸轴承 Felt guide roll bearings干毯校正

15、辊轴承 Paper guide roll bearings纸页校正辊轴承 Gear boxes齿轮箱,Final groud完成部 Paper guide roll bearings纸业校正辊轴承 Calender bearings压光辊轴承 Reel bearings卷取缸轴承,Oil Circulating Lubrication Systems稀油循环润滑系统,Schematic view of the oil lubrication system 稀油循环润滑系统示意图,Oil Circulating Lubrication Systems稀油循环润滑系统,Pump Unit 泵站,V

16、ARIOLUB Flow meter VARIOLUB流量计,Monitoring监测,Oil Circulating Lubrication Systems稀油循环润滑系统,It clams down and conditions the oil.Pressure and temperature sensors guarantee constant flow and viscosity 它储存沉淀循环油使之达到使用要求，装备压力和温度传感器确保稳定的油流量和黏度,The Lubrication Power Unit泵站,The heart of a circulating lubricati

17、on system is the power unit泵站是循环润滑系统的心脏,Plate Separtator分离板,What it does作用,Separates air,water and particles from the oil从油中分离空气、水和颗粒,Calms down the oil most effectively 沉淀油更有效率 Reduces retention time significantly 显著地减少油停留时间 Thus cutting down on the tank size 这样可以减小油箱尺寸,Plate Separtator分离板,空气,水,颗粒,

18、Plate Separtator分离板,How it works如何工作,Plate Separtator分离板,How it works如何工作,Return oil chamber 回油室,suction chamber吸口,Oil Circulating Lubrication Systems稀油循环润滑系统,Assembly at the Hockenheim在霍根海姆装配,This is where power units are manufactured acc. To customer requirement 在这里按客户要求转培泵站 Every power unit has t

19、o stand a test run prior delivery 每个泵站在交货前都要按标准测试,Oil Circulating Lubrication Systems稀油循环润滑系统,Oil and grease lube systems for paper and board machine纸机和纸板机油和油脂润滑系统,Oil Circulating Lubrication Systems稀油循环润滑系统,VARIOLUBE System VARIOLUBE流量计,Variolube Flow Meters SMD1B,SMD2,SMD3,The oil flow is sensitiv

20、e to pressure and viscosity.油流量对压力和黏度敏感 The flow measurement however is non-sensitive to pressure and viscosity但流量测量则对压力和年度不敏感,VARIOLUBE System VARIOLUBE流量计,Advantages Precise metering精确测量 Volumetric measurement容积测量 Compact,modular design紧凑，模块设计 Easy servicing thanks to built-in bypass valve 内置旁通阀便于

21、维修 Full adjusted flow with bypass valve activated 通过旁通阀动作可以全流量调节,Normal operation正常操作,Bypass valve activated旁通阀动作,VARIOLUBE Flow Meters,VARILUBE flow meters come with bypass valve already built-in 流量计内置旁通阀,VARIOLUBE System VARIOLUBE流量计,可调螺丝调节流量 不同外形使调节更容易,VARIOLUBE System VARIOLUBE流量计,VARIOLUBE Flow

22、 Meter Cabinet 流量计集成框架,The flow meter modules are built-in stainless steel cabinets banks 流量计模块内置在集成不锈钢框架内 The tubing is done from the rear 管线安装在后部,VOGEL Flow Limiters流量计,The flow is non-sensitive to pressure and viscosity,so is the measurement流量对压力和黏度不敏感，这就是原理,Flow Limiters流量限制,VARIOLUBE Set-up Sys

23、tem流量计参数设置,Calibration标度,Set points设置点,Current flow 当前流量,VARIOLUBE Monitoring流量监测系统,OEM ReferencesOEM客户,VARIOLUBE References VARIOLUBE 客户,VARIOLUBE References VARIOLUBE 客户,VARIOLUBE References VARIOLUBE 客户,Condition Monitoring System CoMo 状态监测系统,2020-08-13 SKF,Slide 4 181S,SKF SD RS Business Units,I

24、ntegrated system solution综合系统解决方案,以前,Integrated system solution综合系统解决方案,现在,Paper Machine纸机,98 monitored lube points 98个润滑点 9 IPM12 meters 9个 IPM12 2 PGA 3 programming&display unit 2台显示器 1INAT Server 1 个服务器 1 SKF Client 单用户软件,Integration of oil lubrication CoMo in bearing CoMo System油润滑系统与轴承状态监测整合一个系

25、统,Targets目标 Integrated solution for presentation,analysis and storage of bearing and lubrication data综合润滑和振动数据 Task任务 Connection of VARIOLUB with SKF Codition Monitoring System(inteface)via Ethernet spftware platform VARIOLUB流量计通过以太网与SKF状态监测系统相连 Customer benefits Detailed information of bearing and

26、lubroication condition and by this on service intervals客户可同时在同一平台获得轴承润滑数据和振动数据及其他相关信息 Evaluation of trends regarding bearing damages了解轴承损坏趋势 Prevention of bearing damages by increasing either oil quantity or oil quanlity通过改善油质或油量防止轴承损坏 Increase of process availability增加开机率,Paper Machine纸机,98 monitor

27、ed lube points 98个润滑监测点,Paper Machine纸机,Centralized Grease Lubrication Systems集中油脂润滑系统,Dual-line system,Duoflex双线油脂润滑系统,Flexble and expandable灵活可扩展 Individual metering rate adjustment单独流量调节 Metering takes place near the lube point在润滑点附近测量 Up to 1000 lube points and line length=100 m 系统可扩增至1000个润滑点,管

28、线最长100米,Dual-line system,Duoflex双线油脂润滑系统,Dual line Componments at a Glance双线油脂润滑系统部件,Block type or modular块状或模块型式 Stainless steel or galvanized steel 不锈钢或镀锌钢材料 Adjustable dosing可调 Visual pin indicator直观可视 Electrical monitoring电子监测 Fixed dosing without seals紧固结构不需密封,Block type块状型式,Modular type ZVM模块型式,Dual-line grease system Duoflex双线油脂润滑系统,Dual-line grease system Duoflex双线油脂润滑系统,Electrical control systems电控系统 +the right solution for every application,Multiline grease systems多线油脂润滑系统,Easy to combine with progressive feeders容易与递进式分配器和装 Precise and