4. EN1090 1 认证程序介绍ppt课件

1、Instruction for EN1090-1 certificating procedure EN 1090-1 认证程序介绍,For the benefit of business and people,Bureau Veritas I either they are performed by calculation or by testing. 部件规范应指出评估方法的所有信息，通过计算操作还是试验操作,Bureau Veritas Presentation,EN1090-1 certificating procedure,6 Reaction to fire 火反应性能 Requir

2、ement 要求（4.6） Declaration of the reaction to fire shall be in accordance with the classes and test requirements given in EN 13501-1. 火反应的声明应按照EN13501-1要求执行 Evaluation methods 评估方法（5.8） Constituent products fall within Class A1 of the European classification with respect to reaction to fire, and no f

3、urther documentation is required. Galvanized steels components are also Class A1. In the case of coated components it shall be demonstrated that the component has a fire classification that complies with the requirements according to its use and function. Classification shall be performed in accorda

4、nce with EN 13501-1. 构件产品属于火反应等级A1级，没有特殊要求，镀锌钢部件也是A1级 涂装部件应证明其具有符合功能要求，按照EN13501-1操作的火反应等级,Bureau Veritas Presentation,EN1090-1 certificating procedure,7 Dangerous substances 危险物质 Requirement 要求（4.7） Dangerous substances in this standard refer to the material properties with regard to emission of ra

5、dioactivity or release of cadmium. Only constituent products shall be used for which any emission of radioactivity and any release of cadmium is non-existent or limited to be within an accepted limit in the territory of intended destination. Materials used in coatings shall not release or emit any d

6、angerous substances in excess of the maximum permitted levels specified in a relevant European Standard for the material, or permitted in national provisions of the member state of destination. 本标准危险物质是关于放射性和镉辐射的特性，仅不含或在相关欧标标准或成员国家规范限定范围内的构件产品允许使用,Bureau Veritas Presentation,EN1090-1 certificating p

7、rocedure,Evaluation methods 评估方法（5.9） The requirement in 4.7 is fulfilled if the constituent products comply with the European Standards referenced in EN 1090-2. No further testing is required unless protective coatings are used for which a possible emission cannot be assessed indirectly by control

8、of the raw coating material. 除非使用的保护涂层不能通过控制油漆原料来间接评估，4.7中的要求足够，不需进一步的试验,Bureau Veritas Presentation,EN1090-1 certificating procedure,8. Impact resistance 耐冲击特性 Requirement 要求（4.8） Impact resistance is a material characteristic which expresses the same properties of steel as fracture toughness. Ther

9、e are no additional requirements 耐冲击特性是表达钢的断裂韧性一样的材料特性 Evaluation methods 评估方法（5.10） Impact resistance of steel products is assessed by evaluation of the fracture toughness of the product. 钢产品的耐冲击特性由产品的断裂韧性来评估,Bureau Veritas Presentation,EN1090-1 certificating procedure,9. Durability Requirement 要求（

10、4.9） The component specification shall specify any requirements for corrosion protection. See EN 1090-2 for carbon steel, EN 1993-1-4 for stainless steel and EN 1999-1-1 for aluminium. 部件规范应指出防腐要求 Evaluation methods 评估方法（5.11） There is no direct method for testing durability. Durability is indirectl

11、y evaluated by checking the exposure of the component and by evaluating any requirements for surface protection given in the component specification. 没有直接的耐久试验方法，可间接的通过检查部件的暴露情形和部件规范给出的表面保护要求间接评估耐久性,Bureau Veritas Presentation,EN1090-1 certificating procedure,二、Evaluation Procedure 评估程序 1.General Re

12、quirements 通用要求 The conformity of a component or kit with the requirements of this European Standard and with the stated values (including classes) shall be demonstrated by: a) initial type testing, and b) factory production control by the manufacturer, including inspection and testing of products s

13、ampled from production in accordance with a prescribed plan by the manufacturer 部件或设备与本标准的符合性应通过 初始型式试验和工厂产品控制（按制造商ITP取样产品的检验试验）来证明 For the purposes of testing, components or kits may be grouped into families if the selected property/properties is/are common to all components within that family. A f

14、amily of welded steel components may be characterized by the parent material and the welding process used. Materials of lower strength and materials which are more weldable may be included in the same family. Non-welded components in the same execution class may be treated as a family. 部件或设备的评估可按材料和

15、焊接方法分组，强度高覆盖低，不焊接单独一组,Bureau Veritas Presentation,EN1090-1 certificating procedure,2. ITT Applications of ITC and ITT ITC与ITT的应用 Initial type testing is the complete set of tests or other procedures, determining the performance of samples of products representative of the product type. The intention

16、 is to demonstrate and assess that the manufacturer has the capabilities to provide structural components and kits according to this European Standard. The assessment is related to two possible tasks performed by the manufacturer: a) Initial type calculation (ITC) to assess the structural design cap

17、abilities, b) Initial type testing (ITT) to assess the manufacturing capabilities. ITT是一整套决定产品形式代表的取样操作的试验或者说程序，证明制造商有能力提供符合本标准的部件或设备，评估与制造商执行的可能两项任务有关 ITC-评估结构设计能力；ITT-评估制造能力。 制造方声明过的组合产品或部件性能几乎都要被ITT来进行验证。 对于新取证制造方来说，也不存在已经经过EN1090程序认证的产品可以替代本产品。(6.2.1.1-3的情形),Bureau Veritas Presentation,3,BUREAU

18、VERITAS SH,EN1090-1 certificating procedure,制造方声明过的组合产品或部件性能几乎都要被ITT来进行验证， 例外的情况如下： a) reaction to fire of a component which may be assessed indirectly by controlling the componentsconstituent products; b) release of dangerous substances which may be assessed indirectly by controlling the content of

19、 the components constituent products; c) durability of all characteristics, which is ensured by correct specification to avoid corrosion or to limit its effect by a prescriptive requirement for corrosion protection of the components. 火反应性能可通过间接控制部件的构件产品来评估 危险物质的释放可通过间接控制部件构件产品的成分来评估 耐久性通过正确的避免腐蚀的规范来

20、保证或者通过规定部件防腐规定要求来限制其影响,Bureau Veritas Presentation,3,BUREAU VERITAS SH,EN1090-1 certificating procedure,Use of structural calculations for conformity assessment ITC的使用 If structural calculations are used to determine characteristic or design values to be declared, the conformity evaluation of these

21、characteristics (ITC) shall be based on the manufacturers personnel resources (employed directly or by a sub-contractor), equipment and procedures used to perform structural calculations for the range of components to be manufactured. 如果结构计算用来确定公布的设计值或特性，ITC的评估应基于制造商操作制造部件范围内设计的人力（直接雇佣或分包）、设备和程序 In

22、cases where the manufacturer produces components in accordance with calculations and component specifications provided by the purchaser, the conformity evaluation shall check that the components or kits comply with the component specification 制造商制造部件按采购商提供的计算和部件规范时，评估应检查部件和设备与部件规范一致 Documentation (文

23、件记录来实现）,Bureau Veritas Presentation,3,BUREAU VERITAS SH,EN1090-1 certificating procedure,Performing for ITT ITT的执行 The number of samples to be evaluated representing a component or family of components shall be in accordance with Table 1. 部件组或部件评估取样数量按表1执行 All performance characteristics given in Ta

24、ble 1 shall be declared by the manufacturer of the component. NPD may be declared if this complies with the method for declaration, or if there are no requirements for the performance characteristic where the component shall be used. 表1中所有性能特性应由部件制造商公布，使用部件没有要求的性能特性可以公布NPD Declared Documentation, 声明

25、文件 Recording of Results, 结果记录 Supporting Procedure, 支持性程序 Project/Product/Customer specification, 项目/产品/客户 规范 Continuous surveillance and assessment of the FPC system. 评估的任务依靠制造商操作仅为制造还是设计和制造，任务包括两方面 初期工厂和FPC的检验 连续监督和FPC系统的评审,Bureau Veritas Presentation,EN1090-1 certificating procedure,1）Initial ins

26、pection 初期检验 Tasks related to structural design work 结构设计工作 Evaluation of design resources (premises, personnel and equipment) as being fitted to perform structural design of steel and/or aluminium components covered by this European Standard 设计资源（场所，人员和设备）的评审满足本标准覆盖产品的设计,Bureau Veritas Presentation

27、,EN1090-1 certificating procedure,2）Tasks related to execution work 执行工作的任务 Inspection and evaluation of execution resources (premises, personnel and equipment) as being adequate to manufacture steel and/or aluminium components according to the requirements in EN 1090-2 and EN 1090-3 执行资源（场合、人员和设备）的

28、检验与评估适合于部件按EN1090-2制造 In particular this comprises: Inspection and evaluation of the internal control system for checking conformity and procedures for handling any nonconformity. Evaluation of job descriptions and requirements for competence of personnel. 详细包括 内部控制系统评审及不合格品处理的检验与评估 人员能力要求与工作分配的评估,B

29、ureau Veritas Presentation,EN1090-1 certificating procedure,For welding check that the factory and the welding plant meet the requirement for the FPC with regard to equipment and personnel. 工厂和现场焊接符合FPC要求的焊接检验（设备，场地，人员） The welding certificate should include the following information: scope and the

30、applicable standards; execution class(es); welding process(es); parent material(s); responsible welding coordinator, see EN ISO 14731; remarks if any. 焊接证书应包括下列信息 适用的标准和范围 执行等级 焊接方法 母材 焊接协调人 备注,Bureau Veritas Presentation,EN1090-1 certificating procedure,2）Continuous surveillance 连续监督 Tasks related

31、to structural design 结构设计相关任务 Check by sampling that the resources required to perform structural design for the relevant components are present and operational. 抽样检查当前和运行的相关部件的结构设计执行的资源 Tasks related to execution work 执行相关任务 Check by sampling that the system for monitoring that the requirements to

32、geometry, use of correct constituent products and that the quality levels for the work meet the requirements in EN 1090-2 or EN 1090-3. 抽样检查几何，正确构件产品的适用及工作质量等级符合EN1090-2要求,Bureau Veritas Presentation,EN1090-1 certificating procedure,Surveillance intervals 监督间隔 EXC1 and EXC2 1 2 3 3 EXC3 and EXC4 1 1

33、 2 3 3,Bureau Veritas Presentation,EN1090-1 certificating procedure,三、Preparation of the component specification 部件规范的编制 1. Purchaser provided component specification (PPCS) 采购方提供部件规范 In a purchaser provided component specification the purchaser provides the necessary technical information to manufa

34、cture the component. The information needs to include specification of all constituent products to be sed for all parts of the component. The specification needs also to include all geometrical information needed and the relevant requirements for execution of the work. Any particular requirements fo

35、r execution need to be given.The manufacturers task in this case is to provide a component that complies with the PPCS and to perform manufacturing in accordance with EN 1090-2 for steel components and EN 1090-3 for aluminium components, and to deliver documentation thereof. 采购者提供部件规范时，采购者提供必需的技术信息，

36、包括构件产品的信息，几何尺寸及执行等级，制造商的任务是提供符合PPCS的要求并按EN1090-2执行,Bureau Veritas Presentation,EN1090-1 certificating procedure,Manufacturer provided component specification (MPCS) In a manufacturer provided component specification the manufacturer develops the necessary technical information to manufacture the com

37、ponent and all its parts. In this case there are two options for the content of a declaration of conformity: 制造者提供部件规范时，制造者开发必需的技术信息，这种情形有两种选择 Option 1 The manufacturer declares the geometry and the material properties of the component, and any other information needed to enable others to perform a

38、structural design. 选择1 制造者指出几何和材料性能，其他信息由其他人操作 NOTE 1 This complies with a declaration of performance characteristics according to Method 1 in Guidance Paper L, see ZA.3. Option 2 The manufacturer declares the geometry and the material properties of the component and the structural characteristics r

39、esulting from design of the component. 制造者设计部件几何尺寸和材料性能，结构特性来自部件 NOTE 2 This complies with a declaration of performance characteristics according to Method 2 if the design is carried out according to Eurocode and Method 3b if the design is carried out according to other design provisions specified b

40、y the purchase,Bureau Veritas Presentation,EN1090-1 certificating procedure,部件规范分PPCS、MPCS两种及1、2、3a、3b四种型式,Bureau Veritas Presentation,FPC Requirements,Bureau Veritas Presentation,Certification Process,EN1090认证流程,CONTENTS,Bureau Veritas Presentation,3,BUREAU VERITAS SH,EN1090认证流程,EN1090认证应按Aoc 2+模式执

41、行 具体操作应按Check List 逐项核实,认证内容包括ITT及FPC两部分,Bureau Veritas Presentation,3,BUREAU VERITAS SH,EN1090认证流程, ITT项目确认，制定ITT计划 1.首先确认有无计算（ITC）- 1- 6.2.4 2.确定ITT内容 按ITT计划完成ITT试验，整理ITT报告,ITT的完成,Bureau Veritas Presentation,3,BUREAU VERITAS SH,EN1090认证流程,ITC,制造商负责设计计算（部件规范为2、3b模式），通过ITC评估制造商设计能力,1）审核设计资源（直接雇佣或分包）

42、 2）审核设计采用设备及程序 3）审核设计控制程序 4）审核设计计算书ITC是否符合欧标设计规范 1-5.6.2.1,注：如没有设计计算，也应有设计控制程序；规定设计管理入口、出口 规定设计人员（深化设计）职责及部件规范编制、管理及深化图纸 设计、审核、修正、批准、发放程序,102 Techincal (component specification) manage procedure 技术管理程序 （或设计控制程序）,Bureau Veritas Presentation,BUREAU VERITAS ,EN1090认证流程,ITT计划,ITT项目应根据设计及部件规范要求确认 （不适用项目为

43、NPD） 1-6.2.6 表1 尺寸公差 可焊性 断裂韧性、抗冲击性 承载能力 疲劳强度 极限变形 耐火性 火反应等级 危险物质 耐久性,Bureau Veritas Presentation,BUREAU VERITAS ,EN1090认证流程,（2）焊接加工的技术要求,FPC 系统应包括书面程序、定期检验、试验和/或评估以及结果应用， 以控制部件的构成产品、设备、生产工艺和制造的部件 符合 EN ISO 9001 要求并根据EN1090要求规定制定的 FPC 系统即可 满足要求,FPC控制,Bureau Veritas Presentation,EN1090认证流程,FPC程序的编制 FP

44、C程序编制注意事项 1.程序格式应统一，与管理程序一致 2.程序编号应按ISO9001文件管理程序要求编制 3.程序文件通常包括目的、范围、职责、参考文件、工作程序等部分 4.程序文件包括直接引用的通用管理程序及按EN1090-2要求编制专用技术程序,Bureau Veritas Presentation,EN1090认证流程,样机制作 材料采购 1.根据图纸列出材料清单，材料供应商评审，采购材料 材料要求 （EN材料） MTC （母材应为EN10204 3.1证书） 标识 （原厂标识应与MTC一致） 外观、尺寸 钢板厚度公差应符合EN10029 B级（EXC4） 外观：钢板应符合EN1016

45、3-2 A2级 型钢应符合EN10163-3 C1级,Bureau Veritas Presentation,EN1090认证流程,EN10204 证书格式要求 2.1证书 制造商出具的符合性声明 2.2证书 制造商公布试验报告 3.1证书 制造商独立于生产的授权检验部门出具的检验证书 3.2证书 制造商独立于生产的授权检验部门和采购方或官方制定检验机构 一起出具的检验证书 EN10204 ZA附录规定出具3.1证书材料厂家质量管理体系应由欧共体内认证机构颁发证书,Bureau Veritas Presentation,EN1090认证流程,MTC审核要点 1.证书格式 2.CE标识（有些材料要求CE认证，应有CE认证标识） 3.审核MTC内容是否与材料标准要求项一致、齐全，是否符合要求 以S355为例 要有外观、尺寸声明 化学成分要有碳当量,Bureau Veritas Present