MKVIe培训教材

1、WEPP China Petroleum Material and Equipment Co. - Shenyang - China SPEEDTRONIC MARK VIe Basic Control Section 1 Product Overview 中国石油材料设备 基本控制第一部分产品概述,Mark VIe Unit Control Panel mark6控制单元仪表板,Triple Modular Redundancy (TMR) 三模块冗余 Three processors and critical I/O racks that are triplicated reduce si

2、ngle points of failure, which increases mean time between forced outages (MTBFO) 三处理器和关键I/O挂架被分成三组，以减少单点故障，同时意味着增加了强制断电的时间。 Two independent TMR protection systemst两个独立的三模块冗余保护系统 Decreases chance of damage to turbine if overspeed, is detected 对于涡轮机，如果超速时将会被诊断以减少涡轮机被损害的机会 Application specific control

3、action as fast 10ms 应用程序的特定控制动作将在10毫秒内相应做出动作 Excellent speed control and rapid trip initiation lowers risk of turbine damage High resolution I/O高分辨率的输入输出包 Improved speed control Comprehensive diagnostics综合诊断 Reduces system repair time through rapid troubleshooting Online repair of any one channel in

4、 TMR system在TMR系统中在线修复任何一个通道 Decreases number of forced outages caused by control system failures Direct sensor connection with no interposing instrumentation Eliminates point of failure for more reliable protection and reduced maintenance Peer-to-peer communications with BOP panels and PLCs Coordin

5、ates control of entire plant: turbine, compressor and balance of plant equipment Automatic generator synchronization Provides reliable, smooth and rapid generator synchronization,MANUAL DOCUMENTATIONS（主文档） Mark VIe: GEI-100600 Mark VIe Control System（mark6控制系统） GEH-6721 vol. 1 System Guide Volume I

6、（系统指南1） - GEH-6721 vol. 2 System Guide Volume II（系统指南2）,ABBREVATIONS and ACRONYSM -UCP Unit control panel控制单位面板 -F&G Fire and Gas System (Part of UCP) -TCP Turbine control panel (Part of UCP)涡轮机控制面板 -MARK VIe Turbine Control (Part of TCP)涡轮机控制 -HMI Mark VI operator Interface (Part of UCP) MARK6操作界面

7、-ACP Auxiliary Control Panel (Part of UCP)辅助控制面板 -MCC Motor Control Center发动机控制中心 -DCP Direct Current Panel直流面板 -UPS Uninterruptable Power Supply不间断电源 -DCS Distribuitd control system分布控制系统 -ESD Shutdown System切断系统 -UDH Unit Data Highway - Network -PDH Plant Data Highway Network -RTD Resistance tempe

8、rature devices,CONTROL ARCHITECTURE OVERVIEW: System Architecture系统控制 Mark VIe Configuration mark6配置 Electronic & Packaging I/O Communications (IOnet)输入输出通讯,输入输出通讯层,企业层,监控层,控制层,接线端,The control system consists of three primary components: the controllers, I/O networks and I/O modules as shown in diag

9、ram.,Communications,Main Processor Board,Terminal Board: Pack Address: Bar Code and Terminal Name - Jumpers for Hardware Selection,Mark VIe Controllers,You have Controller type: UCCCM04,It is recommended that the environment be maintained at levels less than the maximum rating of the equipment to ma

10、ximize life expectancy.,TMR Output Processing,Protection Out: 20FG-1 (XY-224) 20FG-2 (XY-225),Servo Output,Analog 4-20mA Output,TMR Input Processing,Input type: Simplex, Dual or TMR. 输入类型：单个信号，双，三 Applicable Management logic. 程序管理逻辑,在一个系统中，输入输出网络的数量应该等于控制器的数量,Single Input not Voted This is used for

11、non-critical, generic I/O, such as monitoring 4-20 mA inputs, contacts, thermocouples, and resistance temperature devices (RTD). 。,就地接线,传感器,终端包,直接输入,交换,控制器,IO网络,One sensor can be fanned to three I/O boards as above for medium-integrity applications. This is used for sensors with medium-to-high relia

12、bility. Three such circuits are needed for three sensors. Typical inputs are 4-20 mA inputs, contacts, thermocouples, and RTDs.,Inputs such as speed control and overspeed are not fanned so there is a complete separation of inputs with no hardware cross coupling which could propagate a failure. PPRO

13、PTUR,Median Value Logic Calculation,Turbine Protection Connection: Commands to 20FG-x,Cards Type,PDIA,PDIA,PDOA,PTCC,PAIC,PAIC,PRTD,PTUR,PTUR,PPRO,PPRO,PSVO,HMI Human Machine Interface - Operator Interface - Software Maintenance Tools - Application Software (Cimplicity 6.01 and ToolboxST),- Programm

14、able Floating Points Math. Blocks Editor for: application software, I/O assignement, Tuning Constant Password Protection Diagnostic Access Trending Forcing,Trend,USB Dongle License Key - Use Toolbox,WEPP China Petroleum Material and Equipment Co. - Shenyang - China SPEEDTRONIC MARK Vie Basic Control

15、 Section 2 Panel Layout and Hardware Description 仪表盘布局和硬件描述,UCP.,Mark Vie. 3 CPU: R,S,T. -3 I/O net for Terminals connections: Red (R), Black (S), Blue (T). 3个输入输出终端连接,Mark Vie. Terminal Boards Signals Connections. -TMR, Dual or Simplex IOnet Connections.,UCP Buttons & Lamp. -OFF/Local/Remote. -Star

16、t. -Stop. -Permissive to Start Lamp. -Alarm Active Lamp. -Shutdown Lamp. -Emergency Push Button Pressurized. -Emergency Push Button De-Pressurized.,UCP HMI. -GT1_SVR or GT2_SVR.,UCP Switch. Two Redundant Switch on each UCP. -Net avaiable: UDH PDH ADH,Bently Nevada Monitor. -Vibration Probe: Sismic a

17、nd accellerometer -Axial Displacement or Radial Vibration. -TC.,PLC GE Fanuc Series 90-70. - ESD and Fire and Gas Protection. - GMR Redundant Configuration.,GE Fanuc, Genius Bolcks. - ESD and Fire and Gas Protection. GMR Redundant Configuration. -Genius NET, Redundant Connections in three (3) differ

18、ent Chain.,Genius Block,Surge Arrestor,Genius Block,Surge Arrestor,Surge Arrestors. -Field Over Current Prevent.,DOCUMENTATIONS: Unit Control Panel (UCP): SOM5082301/0, GT Machinary Functional Schematic Diagram (P&I) - SOM6668796/3, Unit Control System Wiring Diagram - SOM6668798/3, Cause/Effect Dia

19、gram - SOM6668800/3, Control System Power Supply Schematic - SOM6668802/3, Unit Control System I/O List - SOM6668803/3, Control System Schematic - SOM6669411/3, UCS (ESD & F&G) Logic Diagram,ABBREVATIONS and ACRONYSM -UCP Unit control panel -F&G Fire and Gas System (Part of UCP) -TCP Turbine control panel (Part of UCP) -MARK VIe Turbine Control (Part of TCP) -HMI Mark VI operator Interface (Part of UC