《CS200起重专用变频器用户手册》-英文

User

GuideCS200

Series

AC

DriveSpecialized

forCranesA02Datacode

19010899User

GuidePrefacePrefaceThank

you

for

purchasing

the

CS200

series

AC

drive

specialized

for

cranes.Optimizedfromthenew-generationgeneral-purposeACdrive,CS200isspeciallydesigned

by

Inovance

for

the

construction

elevator.

It

has

made

great

improvementson

various

performance

indicators

and

has

more

functions,

for

example,

implementinghigh-performance

current

vector

control

of

asynchronous

motors

and

built-inspecialized

logics

for

the

construction

elevator.

CS200

is

used

to

drive

the

asynchronousmotorandisapplicabletotheelevatingcontrolanddrivingscenariosoftheconstruction

elevator.ThisuserguideisdesignedtoensurethecorrectuseoftheCS200seriesACdrive,including

installation,

running,

maintenance

and

inspection.

Before

using

the

AC

drive,read

this

user

guide

carefully

to

have

a

thorough

understanding

of

the

product.-1

-NoteThedrawingsintheuserguidearesometimesshownwithoutcoversorprotectiveguards.

Remember

to

install

the

covers

or

protective

guards

as

specified

first,

and

thenperform

operations

in

accordance

with

the

instructionsThe

drawings

in

the

user

guide

are

shown

for

description

only

and

may

not

match

theproductyou

purchased.Theinstructionsaresubjecttochange,withoutnotice,duetoproductupgrade,specification

modification

as

well

as

efforts

to

increase

the

accuracy

and

conveniencefor

the

user

guide.Contact

our

agent

or

the

customer

service

center

of

Inovance

if

the

user

guide

deliveredis

lost

or

damaged.Contact

our

agents

or

customer

service

center

if

you

have

any

problem

during

the

use.Revision

History-2

-Revision

HistoryDateVersionChange

DescriptionNovember

2018A00First

releaseSeptember

2019A01Updated

the

overall

structure

and

related

data.Updated

"7.5

Selection

of

Braking

Resistor".July

2020A02Deleted

the

service

hotline.ContentsContentsPreface

1Revision

History

2Safety

Instructions

6SafetyPrecautions

6Safety

Levels

and

Definitions

6SafetyInstructions

6Safety

Signs

11About

the

Product

Usage

12General

Precautions

121

Product

Information

161.1

Nameplate

and

Model

Number

161.2

Components

161.3TechnicalData

181.4

System

Connection

211.4.1

Description

of

the

Peripheral

Devices

221.4.2

Optional

Peripherals

232InstallationandWiring

242.1

Installation

242.1.1

Installation

Environment

242.1.2

Mounting

Clearance

252.1.3InstallationMethod

262.1.4InstallationPrecautions

282.1.5

Removal

of

the

Front

Cover

292.2Wiring

312.2.1MainCircuitTerminals

312.2.2

Main

Circuit

Wiring

312.2.3

Precautions

on

Main

Circuit

Wiring

322.2.4ControlCircuitWiring

342.2.5

Wiring

Diagrams

of

Input/Output

Terminals

362.2.6

Typical

Wiring

Example

393

Panel

Operations

403.1

Introduction

to

the

Operating

Panel

403.2

Viewing

and

Modifying

Parameters

42-3

-Contents3.3

Status

Parameters

and

Limit

Abnormal

Codes

433.3.1

Display

of

Status

Parameters

433.3.2

Limit

Abnormal

Display

Codes

433.4

Starting/Stopping

the

AC

Drive

433.4.1

Selecting

the

Start/Stop

Command

Source

433.4.2StartMode

453.4.3

Stop

mode

453.5

Frequency

Reference

Set

in

Multi-Speed

Mode

453.6UseofDITerminals

463.7

Use

of

DO

Terminals

463.8

Use

of

AI

Terminals

473.9UseofAOTerminals

473.10

Brake

Time

Sequence

of

the

Crane

System

483.11

Setting

and

Auto-tuning

of

Motor

Parameters

483.11.1

Motor

Parameters

to

Be

Set

483.11.2MotorAuto-tuning

493.11.3

One-key

Quick

Commissioning

and

Auto-tuning

503.12

Password

Security

503.13

Restoring

Default

Settings

and

Parameter

Self-checking

50

3.14

Application

Example

of

the

Construction

Elevator

51

3.15

Commissioning

Process

of

First

Use

524

Parameter

Table

534.1

Parameters

of

Level-I

Menu

(Group

A)

534.2

Parameters

in

the

Level-II

Menu

(Group

b,

Group

E*,

Group

U)

544.3

Parameters

of

Level-III

Menu

(Group

F)

845

Troubleshooting

925.1

Introduction

925.2

Common

Faults

and

Troubleshooting

935.3

Introduction

to

Fault

Sub-code

996

Maintenance

1026.1

Daily

Maintenance

1026.1.1

Daily

Checking

1026.1.2DailyCleaning

1026.2PeriodicInspection

102-4

-Contents6.3

Replacement

of

Quick-wear

Parts

1036.4

Storage

of

the

AC

Drive

1037

Technical

Data

and

Model

Selection

1047.1

Electrical

Specifications

1047.2

Outline

Drawings

and

Installation

Dimensions

1057.3

Selection

of

Electrical

Peripherals

1137.4

Physical

Dimensions

of

the

External

Operating

Panel

1137.5

Selection

of

the

Braking

Resistor

114Appendix

A

Extension

I/O

Card

(MD38IO1)

116

A.1

Overview

116A.2

Mechanical

Installation

and

Description

of

Terminals

116

Appendix

B

DO

Connecting

to

Relay

Card

(MD28IR1)

119

Appendix

C

Operating

Panel

for

Parameter

Copy

(CS70KE1)

121

Warranty

Agreement

123-5

-Safety

Instructions-6

-Safety

InstructionsSafety

PrecautionsBefore

installing,

using,

and

maintaining

this

equipment,

read

the

safetyinformation

and

precautions

thoroughly,

and

comply

with

them

during

operations.To

ensure

the

safety

of

humans

and

equipment,

follow

the

signs

on

the

equipmentand

all

the

safety

instructions

in

this

user

guide."CAUTION",

"WARNING",

and

"DANGER"

items

in

the

manual

do

not

indicate

allsafety

precautions

that

need

to

be

followed;

instead,

they

just

supplement

thesafety

precautions.Use

this

equipment

according

to

the

designated

environment

requirements.Damage

caused

by

improper

usage

is

not

covered

by

warranty.Inovance

shall

take

no

responsibility

for

any

personal

injuries

or

property

damagecaused

by

improper

usage.SafetyLevelsand

DefinitionsDANGERindicates

that

failure

to

comply

with

the

notice

will

result

in

severepersonal

injuries

or

even

death.indicates

that

failure

to

comply

with

the

notice

may

result

in

severepersonal

injuries

or

even

death.indicates

that

failure

to

comply

with

the

notice

may

result

in

minorpersonal

injuries

or

damage

to

the

equipment.WARNINGCAUTIONSafety

InstructionsUnpackingCAUTIONCheck

whether

the

packing

is

intact

and

whether

there

is

damage,

water

seepage,

damp,and

deformation.Unpack

the

package

by

following

the

package

sequence.

Do

not

hit

the

package

withforce.Check

whether

there

are

damage,

rust,

or

injuries

on

the

surface

of

the

equipment

orequipment

accessories.Check

whether

the

number

of

packing

materials

is

consistent

with

the

packing

list.Safety

Instructions-7

-WARNINGDo

not

install

the

equipment

if

you

find

damage,

rust,

or

indications

of

use

on

theequipment

oraccessories.Do

not

install

the

equipment

if

you

find

water

seepage,

component

missing

or

damageupon

unpacking.Do

not

install

the

equipment

if

you

find

the

packing

list

does

not

conform

to

theequipment

youreceived.Storageand

TransportationCAUTIONStore

and

transport

this

equipment

based

on

the

storage

and

transportationrequirements

for

humidity

and

temperature.Avoid

transporting

the

equipment

in

environments

such

as

water

splashing,

rain,

directsunlight,

strong

electric

field,

strong

magnetic

field,

and

strong

vibration.Avoid

storing

this

equipment

for

more

than

three

months.

Long-term

storage

requiresstricter

protection

and

necessary

inspections.Pack

the

equipment

strictly

before

transportation.

Use

a

sealed

box

for

long-distancetransportation.Never

transport

this

equipment

with

other

equipment

or

materials

that

may

harm

orhave

negative

impacts

on

this

equipment.WARNINGUse

professional

loading

and

unloading

equipment

to

carry

large-scale

or

heavyequipment.When

carrying

this

equipment

with

bare

hands,

hold

the

equipment

casing

firmly

withcare

to

prevent

parts

falling.

Failure

to

comply

may

result

in

personal

injuries.Handle

the

equipment

with

care

during

transportation

and

mind

your

step

to

preventpersonal

injuries

or

equipment

damage.Never

stand

or

stay

below

the

equipment

when

the

equipment

is

lifted

by

hoistingequipment.InstallationWARNINGThoroughly

read

the

safety

instructions

and

user

guide

before

installation.Do

not

modify

this

equipment.Do

not

loosen

fixed

bolts

(especially

those

marked

in

red)

on

equipment

components.Do

not

install

this

equipment

in

places

with

strong

electric

or

magnetic

fields.When

this

equipment

is

installed

in

a

cabinet

or

final

equipment,

protection

measuressuch

as

a

fireproof

enclosure,

electrical

enclosure,

or

mechanical

enclosure

must

beprovided.

The

IP

rating

must

meet

IEC

standards

and

local

laws

and

regulations.Safety

Instructions-8

-DANGEREquipment

installation,

wiring,

maintenance,

inspection,

or

parts

replacement

must

beperformed

by

only

professionals.Installation,

wiring,

maintenance,

inspection,

or

parts

replacement

must

be

performedbyonlyexperiencedpersonnelwhohavebeentrainedwithnecessaryelectricalinformation.Installation

personnel

must

be

familiar

with

equipment

installation

requirements

andrelevanttechnical

materials.Beforeinstallingequipmentwithstrongelectromagneticinterference,suchasatransformer,

install

an

electromagnetic

shielding

device

for

this

equipment

to

preventmalfunctions.WiringDANGEREquipment

installation,

wiring,

maintenance,

inspection,

or

parts

replacement

must

beperformed

by

only

professionals.Never

perform

wiring

at

power-on.

Failure

to

comply

will

result

in

an

electric

shock.Before

wiring,

cut

off

all

equipment

power

supplies.

Wait

at

least

10

minutes

beforefurther

operations

because

residual

voltage

exists

after

power-off.Make

sure

that

the

equipment

is

well

grounded.

Failure

to

comply

will

result

in

anelectric

shock.During

wiring,

follow

the

proper

electrostatic

discharge

(ESD)

procedures,

and

wearan

antistatic

wrist

strap.

Failure

to

comply

will

result

in

damage

to

internal

equipmentcircuits.WARNINGNever

connect

the

power

cable

to

output

terminals

of

the

equipment.

Failure

to

complymay

cause

equipment

damage

or

even

a

fire.When

connecting

a

drive

with

the

motor,

make

sure

that

the

phase

sequences

of

thedrive

and

motor

terminals

are

consistent

to

prevent

reverse

motor

rotation.Wiring

cables

must

meet

diameter

and

shielding

requirements.

The

shielding

layer

of

theshielded

cable

must

be

reliably

grounded

at

one

end.After

wiring,

make

sure

that

no

screws

are

fallen

and

cables

are

exposed

in

theequipment.Safety

Instructions-9

-Power-onDANGERBefore

power-on,

make

sure

that

the

equipment

is

installed

properly

with

reliable

wiringand

the

motor

can

be

restarted.Before

power-on,

make

sure

that

the

power

supply

meets

equipment

requirements

toprevent

equipment

damage

or

even

a

fire.At

power-on,

unexpected

operations

may

be

triggered

on

the

equipment.

Therefore,

stayaway

from

the

equipment.After

power-on,

do

not

open

the

cabinet

door

and

protective

cover

of

the

equipment.Failure

to

comply

will

result

in

an

electric

shock.Do

not

touch

any

wiring

terminals

at

power-on.

Failure

to

comply

will

result

in

an

electricshock.Do

not

remove

any

part

of

the

equipment

at

power-on.

Failure

to

comply

will

result

in

anelectric

shock.OperationDANGERDo

not

touch

any

wiring

terminals

during

operation.

Failure

to

comply

will

result

in

anelectric

shock.Do

not

remove

any

part

of

the

equipment

during

operation.

Failure

to

comply

will

resultin

an

electric

shock.Do

not

touch

the

equipment

shell,

fan,

or

resistor

for

temperature

detection.

Failure

tocomply

will

result

in

heat

injuries.Signal

detection

must

be

performed

by

only

professionals

during

operation.

Failure

tocomply

will

result

in

personal

injuries

or

equipment

damage.WARNINGPrevent

metal

or

other

objects

from

falling

into

the

device

during

operation.

Failure

tocomply

may

result

in

equipment

damage.Do

not

start

or

stop

the

equipment

using

the

contactor.

Failure

to

comply

may

result

inequipment

damage.Safety

Instructions-10

-MaintenanceDANGEREquipment

installation,

wiring,

maintenance,

inspection,

or

parts

replacement

must

beperformed

by

only

professionals.Do

not

maintain

the

equipment

at

power-on.

Failure

to

comply

will

result

in

an

electricshock.Before

maintenance,

cut

off

all

equipment

power

supplies

and

wait

at

least

10

minutes.WARNINGPerform

daily

and

periodic

inspection

and

maintenance

for

the

equipment

according

tomaintenance

requirements

and

keep

a

maintenance

record.RepairDANGEREquipment

installation,

wiring,

maintenance,

inspection,

or

parts

replacement

must

beperformed

by

only

professionals.Do

not

repair

the

equipment

at

power-on.

Failure

to

comply

will

result

in

an

electricshock.Before

inspection

and

repair,

cut

off

all

equipment

power

supplies

and

wait

at

least

10minutes.WARNINGRequire

repair

services

according

to

the

product

warranty

agreement.When

the

equipment

is

faulty

or

damaged,

require

professionals

to

performtroubleshooting

and

repair

by

following

repair

instructions

and

keep

a

repair

record.Replace

quick-wear

parts

of

the

equipment

according

to

the

replacement

guide.Do

not

operate

damaged

equipment.

Failure

to

comply

may

result

in

worse

damage.After

the

equipment

is

replaced,

perform

wiring

inspection

and

parameter

settings

again.DisposalWARNINGDispose

of

retired

equipment

by

following

local

regulations

or

standards.

Failure

tocomply

may

result

in

property

damage,

personal

injuries,

or

even

death.Recycle

retired

equipment

by

following

industry

waste

disposal

standards

to

avoidenvironmental

pollution.Safety

Instructions-11

-Safety

SignsDescription

of

safety

signs

in

the

user

guideiRead

the

user

guide

before

installation

and

operation.Reliably

ground

the

system

and

equipment.Danger!High

temperature!Prevent

personal

injuries

caused

by

machines.High

voltage!Wait

xx

minutes

before

further

operations.**minDescription

of

safety

signs

on

the

equipmentFor

safe

equipment

operation

and

maintenance,

comply

with

safety

signs

on

theequipment,

and

do

not

damage

or

remove

the

safety

labels.

The

following

tabledescribes

the

safety

signs.Safety

SignDescriptionRead

the

user

guide

before

installation

and

operation.Failure

to

comply

will

result

in

an

electric

shock.Do

not

remove

the

cover

at

power-on

or

within

10

minutesafter

power-off.Before

maintenance,

inspection,

and

wiring,

cut

off

inputand

output

power,

and

wait

at

least

10

minutes

until

thepower

indicator

is

off.Safety

Instructions-12

-About

the

Product

UsageThis

product

is

not

intended

for

use

in

systems

or

devices

used

in

life-criticalsituations.If

you

need

to

use

this

product

for

special

purposes

such

as

manned

mobile,medical,

aerospace,

nuclear

power,

electric

power,

submarine

communicationequipment,

or

systems,

contact

our

agent

or

sales

manager.This

product

is

manufactured

under

strict

quality

control,

but

when

you

use

it

ina

device

that

may

cause

a

major

accident

or

loss

due

to

the

failure

of

the

product,equip

it

with

a

safety

device.General

PrecautionsRequirements

of

a

residual

current

device

(RCD)The

AC

drive

generates

high

leakage

current

during

running,

which

flows

through

theprotective

earthing

(PE)

conductor.

Therefore,

install

a

type-B

RCD

at

the

primary

sideof

the

power

supply.

When

selecting

the

RCD,

consider

the

transient

and

steady-stateleakage

current

to

ground

that

may

be

generated

at

startup

and

during

the

running

ofthe

AC

drive.

You

can

select

a

specialized

RCD

with

the

function

of

suppressing

highharmonics

or

a

general-purpose

RCD

with

relatively

large

residual

current.Motorinsulation

testArrange

for

a

qualified

technician

to

perform

an

insulation

test

on

the

motor

under

thefollowing

conditionsBefore

the

motor

is

used

for

the

first

timeWhen

the

motor

is

reused

after

being

stored

for

a

long

time.During

a

regular

maintenance

checkThis

precaution

detects

poor

insulation

of

the

motor

windings

so

that

early

actions

canbe

taken

to

prevent

damage

to

the

AC

drive.

The

motor

must

be

disconnected

from

theAC

drive

during

the

insulation

test.

A

500

V

volt

insulation

tester

is

recommended

forthis

test,

and

the

insulation

resistance

must

not

be

less

than

5

MΩ.MeggerInputterminalsofUV

Wthe

motorGroundSafety

InstructionsThermal

protection

of

the

motorIf

the

related

capacity

of

the

motor

does

not

match

that

of

the

AC

drive,

adjust

themotor

protection

parameters

on

the

operating

panel

or

install

a

thermal

relay

in

themotor

circuit

for

protection.

It

is

especially

important

to

take

this

precaution

if

the

ACdrive

has

a

higher

power

rating

than

the

motor.Running

at

the

frequency

above

50

HzThe

AC

drive

outputs

the

frequency

of

0

to

150

Hz.

If

it

is

necessary

to

operate

the

ACdrive

at

a

frequency

over

50

Hz,

consider

the

capacity

of

the

machine.Motor

heat

and

noiseThe

output

of

the

AC

drive

is

pulse

width

modulation

(PWM)

wave

with

certain

harmonicfrequency,andtherefore,themotortemperature,noiseandvibrationareslightlygreater

than

those

when

the

AC

drive

runs

on

the

line

voltage.Voltage-sensitive

device

or

capacitor

on

the

output

side

of

the

AC

driveDo

not

install

a

capacitor

for

improving

the

power

factor

or

a

voltage-sensitive

resistorfor

lightning

protection

on

the

output

side

of

the

AC

drive.

Since

the

output

is

a

PWMwaveform,

the

AC

drive

might

suffer

transient

overcurrent

or

become

damaged.-13

-MUV

WCapacitor

or

voltage-sensitive

resistorAC

drive7)

Contactor

at

the

I/O

terminal

of

the

AC

driveIf

a

contactor

is

installed

between

the

input

side

of

the

AC

drive

and

the

power

supply,DO

NOT

use

it

to

start

or

to

stop

the

AC

drive.

However,

if

there

is

a

real

and

urgent

needto

use

the

contactor

to

start

or

to

stop

the

AC

drive,

make

sure

the

time

interval

betweenswitching

is

at

least

one

hour.

If

the

interval

between

switching

is

shorter

than

onehour,

the

service

life

of

the

capacitor

inside

the

AC

drive

will

be

reduced.

If

a

contactoris

installed

between

the

output

side

of

the

AC

drive

and

the

motor,

do

not

switch

off

thiscontactor

when

the

AC

drive

is

running.

Otherwise,

damage

might

occur

to

componentsinside

the

AC

drive.Safety

Instructions-14

-AC

drive380

VAC50/60

HzDo

not

start

or

stop

the

AC

drive

by

switchingthe

input

contactor.

If

you

must

operate

theACdriveusingtheinputcontactor,waitatleastonehourbetweenswitchingoperations.Performswitch-onorswitch-offONLYwhen

there

is

no

output

from

the

AC

drive.Otherwise,

the

internal

components

of

theAC

drive

may

be

damaged.RSTVWUContactor

KMContactor

KM

orother

switchMWhen

the

external

voltage

exceeds

the

rated

voltage

rangeDo

not

operate

the

AC

drive

outside

the

rated

voltage

range

specified

in

this

user

guide.If

you

operate

the

AC

drive

outside

its

rated

voltage

range,

components

inside

the

ACdrive

might

be

damaged.

If

necessary,

use

an

appropriate

voltage

step-up

or

step-downdevice

to

match

the

supply

voltage

to

the

rated

voltage

range

for

the

AC

drive.Prohibition

of

three-phase

input

changed

into

two-phase

inputDo

not

change

a

three-phase

input

of

the

AC

drive

into

a

two-phase

input.

Failure

tocomply

may

result

in

a

fault

or

damage

to

the

AC

drive.Lightning

protectionAlthough

the

AC

drive

is

equipped

with

an

internal

overcurrent

protection

device,

anexternal

lightning

protection

device

is

still

required

at

sites

with

frequent

lightningstrikes.Altitudeand

de-ratingIn

places

where

the

altitude

is

above

1000

m,

the

cooling

effect

reduces

due

to

thinair,

and

de-rating

the

AC

drive

is

required.

You

can

contact

Inovance

for

the

de-ratingdetails.Somespecial

usagesIf

your

installation

requires

special

cabling

that

this

user

guide

does

not

describe,

forexample

to

support

a

common

DC

bus,

contact

Inovance

for

technical

support

andadvice.DisposalIf

you

need

to

dispose

of

any

part

of

the

AC

drive

system,

DO

NOT

attempt

to

burn

thepartsonfire.Otherwise,theelectrolyticcapacitorsmightexplode,andtheplasticcomponentswillcreatepoisonousgases.Treatanypartsfordisposalasordinaryindustrial

waste.Safety

Instructions14)Adaptable

motorThestandardadaptablemotorisanadaptablefour-polesquirrelcageasynchronous

induction

motor.

For

other

motor

types,

select

the

correct

AC

driveaccording

to

the

rated

motor

current.Thecoolingfanandrotorshaftofnon-variable-frequencymotorsarecoaxial,which

results

in

reduced

cooling

effect

when

the

motor

speed

reduces.

Therefore,add

a

more

powerful

fan

or

fit

a

variable-frequency

motor

in

applications

wherethe

motor

overheats

easily.The

standard

parameters

of

the

adaptable

motor

have

already

been

configuredinside

the

AC

drive.

However,

it

is

still

necessary

to

perform

motor

auto-tuning

orto

modify

the

default

values

based

on

actual

conditions.

Otherwise,

the

runningresult

and

protection

performance

will

be

adversely

affected.TheACdrivemightcauseanalarmormightbedamagedwhenashort-circuitexists

on

cables

or

inside

the

motor.

Therefore,

perform

the

insulation

short-circuittest

when

the

motor

and

cables

are

newly

installed

or

during

routine

maintenance.During

the

test,

disconnect

the

AC

drive

from

the

tested

parts.-15

-1

Product

InformationFigure

1-2

Components

of

CS200

with

plastic

housing

(three-phase

380–480

V,

18.5–37

kW)-16

-Product

InformationNameplate

and

Model

NumberMODEL：CS200-4T37GBPOWER：

37kWINPUT：3~380-480V69A

50Hz/60HzNameplateCS200-4T

37G BAC

drive

specialized

for

cranes4380–480

VMarkTVoltage

Class22…NameplateAC

drive

modelPower

classRated