600横剪线 技术规范（中英文）

SENERGE 技术规范浙江兴基源电工设备有限公司 HJ-600/3500变压器铁芯横剪线HJ-600/3500TransformerCoreCuttingLineTechnicalSpecifications技术规范浙江兴基源电工设备有限公司设备名称EquipmentNameHJ-600/3500铁芯横剪线HJ-600/3500TransformerCoreCuttingLine设备概述EquipmentSummary该设备是加工变压器铁芯片的专用设备；二剪一V冲一冲孔的配置可以适应轭片、边柱片、中柱片等各类片型的剪切；本设备采用贝加莱（B&R）自动控制系统，操作便利、自动化程度和精度高；整套设备采用了多套交流伺服系统，分别用于：带料通道采用伺服控制装置，实现屏幕操作设置带宽、自动定位；剪切、V冲均采用交流伺服电机作为动力，响应速度快、噪音低、振动小，维护便捷；本设备维护方便、占地面积小。Theequipmentisthespecialequipmentforprocessingtransformercore.Configurationoftwoshears,onev-notching,andonepunchingwhichcanbeadapttotheshearingofyoke,sideleg,centerlegandvariouspiecetype.TheequipmentadoptstheB&Rautomaticcontrolsystem,operationeasily,highautomationdegreeandprecision.TheequipmentadoptsmultiplesetsofACservosystem.Respectivelyusedin:pickupchanneladoptservocontroldevice,realizethatscreenoperationsetbeltwidth,automaticpositioning.Shearingandv-notchingadoptACservomotorasdrivingpower,withfastresponsespeed,lownoise,smallvibration,conveniencemaintenance.Theequipmentiseasytomaintenance,coverssmallarea.设备示意简图：Equipmentschematicdiagram3.主要技术性能Maintechnicalperformance3.1加工范围processingrange片长length400~3500mm片宽width60~640mm片厚thickness0.23~0.35mm3.2加工精度processprecision片长允差Toleranceoflength：±0.1mm剪切角度Shearingangle：±0.025º剪切毛刺Shearingburr：≤0.02mm3.3适用卷料规格要求Applicablerollspecificationrequirements宽度公差Toleranceofwidth≤±0.1mm毛刺Burr≤0.03mmS度偏差ToleranceofS≤0.2mm/2m3.3生产率productivity送料线速度Feedingspeed:0~200m/min＊剪切效率：Shearefficiency宽度200毫米，带V形缺口轭片L1长1100毫米，边柱片L1长800毫米；带双孔剪切组合，每分钟大于等于18次循环。Widthis200mm,withvshapenotchedyokeL1length1100mm,sideleglengthL1length800mm,Withdoubleholeshearcombination,≥18timescircleeachminute.3.4能源Power总功率TotalpowerrateP=50KW工作功率WorkingPowerP=20KW电源三相交流Three-phaseacpowersupply380V±10%50Hz3.5外形尺寸DimensionL15000mm*W2100mm*H2400mm3.6片型图Pieceofcharts纵向7步进（E1/E2：-30、-20、-10、0、10、20、30mm）Thelongitudinaldirectionsevenstep-less(E1/E2：-30、-20、-10、0、10、20、30mm)4．设备组成及主要功能Compositionandmainfunctionofequipment本设备由双头开卷机、储料装置、送料装置、V型冲切、冲孔装置、剪切装置、传送装置、分料装置、堆垛装置和电控系统组成；Theequipmentiscomposedofdoubleheaddecoilerdevice,storagedevice,feedingdevice,v-notching,punchingdevice,sheardevice,transmissiondevice,depilerdevice,stackingdeviceandelectriccontrolsystem.4.1双头开卷机：Doubleheadde-coiler矽钢片放料采用变频调速方式，自动跟踪系统控制；双承料筒通过电动控制可以轻松方便地更换工位；手动机械控制承料筒的涨缩范围，性能更为稳定可靠；Siliconsteelsheetpiecefeedingadoptvariablefrequencyspeedregulationmode,automatictrackingsystemcontrol.Doublecylinderthroughelectriccontrolcaneasilychangethestation.Manualmechanicalcontrolmandrelexpandingrange,theperformanceismorestableandreliable.单筒工作参数Singlemandrelworkparameter最大载重量maximumloadweight:2000KG承载卷料尺寸内径bearingcoilinnerdiameter:Φ500mm卷料最大外径coilmaxoutsidediameter:≤Φ1000mm卷料宽度width:60~600mm开卷线速度decoilerlinespeed:0~150m/min无级调速steplessspeedregulation承料筒直径变化mandreldiameterchange:Φ480~Φ520mm4.2储料装置Storagedevice：采用无地坑的储料方式，方便设备的安装和安全使用。Adoptno-pitmaterialstorageway,whichisconvenienttoinstallequipmentandusesafely.4.3送料装置Feedingdevice：送料装置是剪切机的核心部分，采用闭环控制的方式。短形的上、下夹送辊消除级进快速送料时的系统惯量，提高剪片精度。Feedingdeviceisthecorepartofshearmachine;adopttheclosedloopcontrolmode.Shortformsofupanddownpinchrolleliminatesysteminertiaoffastfeedingtoimprovecuttingsheetprecision.装置由双主动送料辊、测长轮、片宽限位、伺服调宽和伺服送料系统等组成。测长轮是一对滚轮，上下轮均为小惯量结构从动轮，由料片带动旋转，下轮直联高精度旋转编码器，将料片的行程通过编码器准确地反馈PLC进行闭环控制。Deviceiscomposedoffeedingroll,lengthmeasuringwheel,chipgrace,servowidthmodulation,servofeedingsystemandsoon.Lengthmeasuringwheelisapairofroller,upanddownwheelsaresmallinertiastructuredrivenwheel,rotationdrivenbymaterialpiece,downwheelisdirectlyconnectedtohighprecisionrotaryencoder,whichfeedbackthemovementofmaterialsheetaccuratelytoPLCbyencodertoprocessclosedloopcontrol.4.4V冲装置V-notchingdevice：V冲装置用于轭片的V型缺口的冲剪和中柱片的冲剪。由机座、刀具（包括上刀身、下刀身、刀座、刀体）、伺服电机（包括冲切动力控制、横向移动控制）、精密滚珠导柱导套、横向调节直线导轨、滚珠丝杆等组成。根据产品的宽度，冲缺的深度，通过屏幕操作使V冲装置自动调整，以适应中柱片和轭片等不同片型的工作需要；刀体的材料为40Cr并经调质处理，刃口材料为硬质合金，剪切次数不小于100万次/单次刃磨。V-notchingdeviceisusedforpunchingandcuttingofyokeVtypegapandcenterleg,whichiscomposedofthebase,cutter(includingtheupblade,thedownblade,bladeholder,bladebody),servomotor(includingpowercontrolofpunchingandcutting,thecontrolofhorizontalmovement）,precisionballguidepostguidesleeve,horizontaladjustmentlinearguiderail,ballscrewandsoon.Accordingtoproductwidthandnotchingdepthtoadjustv-notchingdeviceautomaticallybyscreenoperation,whichmeettheworkrequirementsofcenterlegandyoke,etc.Thematerialofbladebodyis40Crwiththetreatmentofqualityadjustment.Thebladematerialiscementedcarbide;shearnumberisnotlessthanonemilliontimes/singlegrinding.V冲装置相关参数V-notchingdevicerelatedparameters：冲缺范围Notchingrange：垂直于片料Perpendiculartothesheet±35mm冲缺刀具行程Strokeofnotchingblade17mm4.5冲孔装置Punchingdevice该装置置于设备中心线上，用于轭片、边柱片及中柱片的打孔，由机座、刀具、伺服电机、直线导轨、滚珠丝杆等组成。Thedeviceisfixedonthecenterlineofequipment,whichisusedforthepunchingofyoke,legandcenterleg.Itconsistofbase,blade,servemotor(includingpunchingandcuttingpowercontrol,parallelmovementcontrol),linearguide,ballscrewandsoon.冲孔直径punchingdiameter：8-24mm，提供1套冲孔模provideasetofpunchingdevice冲孔刀具行程punchingbladestroke：7mm4.6剪切装置Shearingdevice配置二套剪切装置，呈45度和135度位置摆放；每套装置由机座（包括上下机板、立柱及精密滚珠导柱导套）、剪切刀具（包括上刀身、下刀身、刀座、刀体）、伺服系统（剪切动力）等组成。Equippedwithtwoshearingdevices,put45degreesand135degreesposition.Eachsetofdeviceconsistofbase(includingupanddownmachineplate,column,precisionball,guidepillarandcover),shearblade(includingupblade,downblade,bladeholder,bladebody),servosystem(shearingpower)andsoon.刀体的材料为40Cr并经调质处理，刃口材料为硬质合金，剪切次数不小于100万次/单次刃磨。Thematerialofbladebodyis40Crwiththetreatmentofqualityadjustment.Theedgematerialiscementedcarbidecuttingblade,shearnumberisnotlessthanonemilliontimes/singlegrinding.剪切装置相关参数Shearingdevicerelatedparameters：刃口长度Bladeedgelength920mm剪切毛刺Shearingburr≤0.02mm4.7导送料装置Transmissiondevice：本设备采用中心定位方式，传输皮带无级调速，排料顺畅。全线采用自动调宽运行方式适应不同宽度片料传送。调宽机构采用直线导轨导向，滚珠丝杠传动方式。全线调宽联动，电动集中调宽，位置显示。Thedeviceadoptsthecenterpositioningway,transmissionbeltstep-lessspeedregulation,dischargesmoothly.Thelineadoptstheautomaticwidthadjustmentoperationmodestomeetthetransmissionofdifferentmaterialsheetwidth.Widthadjustmentdeviceadoptthestraightlineguide,ballscrewdrivemode.Thewidthadjustmentofwholelineworktogether,electricfocusadjustment,positiondisplay.4.8分料装置Depilerdevice：分料装置的作用是将传送装置传送来的料片按控制器指令分别输送到上桥架和下桥架工作面完成分料。该装置由辅助送料辊、分料板、分料气缸、上下过渡板、上下桥架、交流电机、伺服电机和减速箱等组成。Thefunctionofdepilerdeviceistotransferthematerialsheetfromthetransmissiondevicetotheup-bridgeanddown-bridgeaccordingtocontrollerinstructiontofinishthedepiler.Thedeviceconsistsofauxiliaryfeedingroller,depilerplate,depilercylinder,up-downtransitionplate,up-downbridge,ACmotor,servomotor,reducerandsoon.上、下二层桥架装置可根据料片堆垛高度自动升降；料片在桥架的下方皮带下移动到适当位置时，根据传感器所发出的指令，伺服电机在给定位置上停止，气缸向上运动使料片失去磁力吸引而下降落到承料平板上，使料片堆垛整齐。Thetwoupanddownbridgecanliftautomaticallyaccordingtothematerialsheetstackingheight.Thematerialsheetonthebeltwhichisunderthebridgemovetothesuitablelocation,accordingtotheinstructionsissuedbythesensor,servomotorstopinthespecificposition,cylinderupwardmovementtocausethematerialsheettoloseitsmagneticattractionanddescendtothebearingplate,tomakethematerialsheetstackinorder.4.9承料装置Stackingdevice：承料装置由承料平台、承料平板等组成，上下二层，为框架式结构，料板可横向平移，便于料板的吊装。Stackingdeviceiscomposedofstackingtable,stackingplateandsoon.upanddowntwofloors,istheframestructure.Materialplatecantransversetranslation,convenienttothehoistingofmaterialplate.堆垛平台尺寸Stackingtabledimension：3500*650mm最大堆高Maximumstackingheight：300mm最大承重Maximumbearing：单层Singlelayer1500KG4.10电控系统Electriccontrolsystem：调速、定位与功能控制由交流伺服系统和逻辑控制系统等模块组成。操作终端采用贝加莱（B&R）运算触摸屏，使用英特尔CPU，可扩展超过4GB的运行内存，可以保证系统的高速响应能力