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为.神华神东电力
SHENHUASHENDONGPOWER
新疆准东五彩湾发电公司检修规程
Q/SDDL0907JXGC001-2012
一期2x350MW机组检修规程
汽机部分
XXXX-XX-XX发布XXXX-XX-XX实施
神华神东电力新疆准东五彩湾发电公司发布
内部文件控制表
版本签发下次复有否
编写人校核人初审人复审人审定人批准人
编号日期核日期修订
试行
此次修订改动内容:
1、第7页:高中压内缸中分面间隙允差:自由状态下2mm以下冷紧1/3螺栓后,0.05M寒尺不入:
低压内缸中分面间隙允差,自由状态下2mm以下,冷紧1/3螺栓后0.05mm塞尺不入。
2、第15页:#3、的轴承均应布置在同•条水平轴线上。用轴承应高出该线1.489mm,#2轴承应高
于该线0.329m。要求高中压转子比低压转子对轮端面低0.10-0.15,下张口O.Olnm。(备注:
根据2014年#2机组大修调整,#3、#4轴承均应布置在同一条水平轴线上。#1轴承应高出该线
1.489m,#2轴承应高于该线0.329mm。要求高中压转子比低压转子对轮端面低0.10-0.15,下
张口0.20mmo)
3、第15页:低压转子要比发电机转子对轮端面高0.10-0.Mnm,下张口0.01-0.02m”现改为低发
电机联轴器找中心时,发电机转子要比低压传子对轮端面高0.10-0.Mmm,下张口0.01-0.02mm。
4、第120页,定冷水系统展加定冷水加药装置.并将原在进入发电机前.约2曲地定子水旁跖进入
离子交换器,连续进行水质净化。改为:在进入发电机前,约20%地定子水旁路进入(定冷水加药装置,
将原来的离子交换器进行短接,连续进行水质净化。
5、第144页:增加6.1.1.5除氧器乏汽回收装置,将原除氧器连续排气直接通过之汽回收装置进行
冷凝回收,回收的水质直接进入凝汽器,充分利用水资源,起到节约用水的效果。
本标准监督实施及完善负贡人本规程实施及完善执行人
职务:职务:
签字:签字*
前言
本规程根据《国家电网公司电力安全工作规程》、《火电检修规程》、《火电施工质量桧验及评定标准人
《桧修导则小设备制造厂家的设计掘粮、技术说明书、安装T艺说明、运行操作说明、图纸及其它相
关资料,已经投入运行的同类设备的检修规程、技术及质量标准、设备运行经腌,同类设备运行中存在
问即的处理方案等等编制而成。
设备管理人员和检修人员应严格依照检修规程规定的检修周期、检修工序、检修工艺质量标准和检
修试验规程等制定检修计划,并依据检修规程和检修文件包管理标准的要求编制并执行检修文件包、作
业卡、施工方案等作业文件。
本规程由于定稿之际,17部分设备技术资料不全,故本规程与实际不符之处尚待送•步修改补充,
如发现本规程不妥之处,敬请及时指出。
目录
总则................................................................................1
1.范围...............................................................................1
2.引用标准..........................................................................1
3.专业术语..........................................................................1
4.检修管理的基本要求...............................................................2
第一部分汽轮机本体检修规程.........................................................3
1汽轮发电机本体.....................................................................3
1.1设备概况及参数...................................................................3
1.2检修类别及检修周期..............................................................3
1.3检修项目.........................................................................4
1.4检修工序、工艺方法及质量标准....................................................4
L5修前数据采集.....................................................................62
1.6修后试验项目及标准...............................................................62
第二部分汽轮机调速系统检修操程....................................................63
1.汽轮机调速系统....................................................................63
1.1设备概况及参数..................................................................63
1.2检修类别和检修周期.............................................................80
1.3检修项目........................................................................80
1.4检修工序和工艺标准.............................................................80
1.5修前数据采集...................................................................107
L6修后试验项目及标准..............................................................107
第三部分润滑油系统检修规程.......................................................108
1主油箱............................................................................108
1.1设备概况及参数.................................................................108
1.2检修类别及桧修周期.............................................................108
1.3检修项目.......................................................................108
1.4检修工序、工艺方法及质量标准...................................................108
L5修前数据采集....................................................................108
1.6修后试验项目及标准.............................................................108
2主机冷油器.......................................................................108
2.1设备概况及参数..................................................................108
2.2检修类别及检修周期..............................................................109
2.3检修项目........................................................................109
2.4检修工序、工艺方法及质量标准....................................................109
2.5修前数据采集....................................................................110
2.6修后试验项目及标准...........................................................110
3油泵..............................................................................110
3.1设备概况及参数.................................................................110
3.2检修类别及检修周期.............................................................110
3.3检修项目........................................................................110
3.4检修工序、工艺方法及质量标准....................................................110
3.5修前数据采集....................................................................Ill
3.6修后试验项目及标准............................................................111
4顶粕油系统.......................................................................111
4.1设备概况及参数..................................................................111
4.2检修类别及检修周期..............................................................112
4.3检修项目........................................................................112
4.4检修工序、工艺方法及质量标准....................................................112
4.5修前数据采集....................................................................112
4.6修后试膑项目及标准...........................................................112
5离心式润滑油净化装置检修..........................................................113
5.1设备概况及参数.................................................................113
5.2检修类别及椅修周期.............................................................113
5.3检修项目........................................................................113
5.4检修工序、工艺方法及质量标准....................................................113
5.5修前数据采集...................................................................114
5.6修后试验项目及标准...........................................................114
6主油泵............................................................................114
6.1设备概况及参数.................................................................114
6.2检修类别及检修周期.............................................................114
6.3检修项目........................................................................114
6.4检修工序、工艺方法及质量标准....................................................114
6.5修前数据采集....................................................................115
6.6修后试腌项目及标准............................................................115
第四部分发电机氢油水系统检修规程.................................................116
1氢气系统..........................................................................116
1.1设备概况及参数.................................................................116
L2检修类别及检修周期..............................................................116
1.3检修项目.......................................................................116
1.4检修工序、工艺方法及质量标准...................................................116
1.5修前数据采集...................................................................117
1.6修后试验项目及标准.............................................................117
2密苣油系统.......................................................................117
2.1设备概况及参数..................................................................117
2.2检修类别及检修周期..............................................................117
2.3检修项目........................................................................117
2.4检修工序、工艺方法及质量标准....................................................117
2.5修前数据采集...................................................................119
2.6修后试验项目及标准...........................................................119
3定冷水系统.......................................................................119
3.1设备概况及参数..................................................................119
3.2检修类别及检修周期.............................................................120
3.3检修项目.......................................................................120
III
3.4检修工序、工艺方法及质量标准....................................................120
3.5修前数据采集....................................................................121
3.6修后试验项目及标准..............................................................121
第五部分辅机部分检修规程.........................................................122
1凝汽器............................................................................122
1.1设备概况及参数.................................................................122
1.2检修类别及检修周期.............................................................123
1.3检修项目.......................................................................123
1.4检修工序、工艺方法及质最标准..................................................123
1.5修前数据采集...................................................................126
L6修后试验项目及标准..............................................................126
2高压加热器.......................................................................128
2.1设备概况及参数..................................................................128
2.2检修类别及检修周期..............................................................131
2.3检修项目........................................................................131
2.4检修工序、工艺方法及质量标准..................................................131
2.5修前数据采集.................................................................135
2.6修后试验项目及标准.............................................................136
3低压加热器.......................................................................136
3」设备概况及参数..................................................................136
3.2检修类别及检修周期.............................................................137
3.3检修项目.......................................................................137
3.4检修工序、工艺方法及质量标准..................................................137
3.5修前数据采集...................................................................139
3.6修后试段项目及标准...........................................................139
4轴打加热器.......................................................................139
4.1设斛概况及参数..................................................................139
4.2检修类别及检修周期.............................................................139
4.3检修项目.......................................................................110
4.4检修工序、工艺方法及质量标准..................................................140
4.5修前数据采集...................................................................141
4.6修后试验项目及标准...........................................................141
5轴扣风机..........................................................................141
5.1设备概况及参数..................................................................141
5.2检修类别及检修周期.............................................................141
5.3检修项目.......................................................................141
5.4检修工序、工艺方法及质量标准..................................................141
5.5修前数据采集...................................................................143
5.6修后试腌项目及标准.............................................................143
6除氧器............................................................................143
6.1设备概况及参数.................................................................143
6.2检修类别及检修周期.............................................................144
IV
6.3检修项目.......................................................................145
6.4检修工序、工艺方法及质信标准..................................................145
6.5修前数据采集...................................................................146
6.6修后试验项目及标准.............................................................146
7板式换热器.......................................................................146
7.1设备概况及参数..................................................................146
7.2检修类别及检修周期.............................................................147
7.3检修项目.......................................................................147
7.4检修工序、工艺方法及质最标准..................................................147
7.5修前数据采集...................................................................150
7.6修后试验项目及标准.............................................................150
8循环水旋转滤网...................................................................150
8.1设备概况及参数..................................................................150
8.2检修类别及检修周期.............................................................151
8.3检修项目.......................................................................151
8.4检修工序、工艺方法及质量标准.................................................151
8.5修前数据采集...................................................................151
8.6修后试验项目及标准.............................................................151
9间接空冷系统.....................................................................151
9.1设备概况及参数..................................................................151
9.2检修类别及检修周期.............................................................155
9.3检修项目.......................................................................155
9.4检修工序、工艺方法及质量标准..................................................155
9.5修前数据采集...................................................................155
9.6修后试龄项目及标准...........................................................155
10机力通风塔......................................................................155
10.1设备概况及参数................................................................155
10.2检修类别及检修周期............................................................156
10.3检修项目......................................................................156
10.4检修工序、工艺方法及质量标准.................................................156
10.5修前数据采集..................................................................157
10.6修后试验项目及标准..........................................................157
11给水泵驱动汽轮机................................................................157
11.1设备概况及参数................................................................157
11.2检修类别及检修周期............................................................157
11.3检修项目.......................................................................158
11.4检修工序、工艺方法及质量标准...................................................158
11.5修前数据采集...................................................................165
11.6修后试的项目及标准...........................................................165
第六舒分泵类部分检修规程.........................................................166
1给水泵............................................................................166
LI设备概况及参数..................................................................166
L2检修类别和检修周期..............................................................167
1.3检修项目.......................................................................167
1.4检修工序和工艺标准...........................................................168
L5修前数据采集....................................................................173
1.6修后试验项目及标准.............................................................173
2给水前置泵.......................................................................173
2.1设备概况及参数..................................................................173
2.2检修类别及检修周期..............................................................174
2.3检修项目........................................................................174
2.4检修工序、工艺方法及质地标准....................................................17-1
2.5修前数据采集....................................................................176
2.6修后试验项目及标准.............................................................177
3凝结水泵..........................................................................177
3.1设备概况及参数..................................................................177
3.2检修类别及检修周期.............................................................178
3.3检修项目.......................................................................178
3.4检修工序、工艺方法及质量标准..................................................178
3.5修前数据采集...................................................................181
3.6修后试验项目及标准.............................................................182
4循环水泵..........................................................................182
4.1设备概况及参数..................................................................182
4.2检修类别及检修周期.............................................................182
4.3检修项目.......................................................................182
(5修前数据采集....................................................................18-1
4.6修后试龄项目及标准...........................................................185
5闭式循环冷却水泵.................................................................185
5.1设斛概况及参数..................................................................185
5.2检修类别及检修周期.............................................................186
5.4检修工序、工艺方法及质量标准..................................................186
5.5修前数据采集...................................................................188
5.6修后试验项目及标准.............................................................188
6辅机循环水泵.....................................................................188
6.1设备概况及参数.................................................................188
6.2检修类别及检修周期.............................................................189
6.3检修项目.......................................................................189
6.4检修工序、工艺方法及质量标准..................................................190
6.5修前数据采集...................................................................191
6.6修后试验项目及标准...........................................................191
7真空泵............................................................................191
7.1设备概况及参数..................................................................191
7.2检修类别及检修周期.............................................................192
7.3检修项目.......................................................................193
VI
7.4检修工序、工艺方法及质量标准....................................................193
7.5修前数据采集....................................................................195
7.6修后试验项目及标准..............................................................195
第七部分管阀检修规程..............................................................196
1常成管道、阀门...................................................................196
1.1设备概况及参数.................................................................196
1.2检修类别及检修周期.............................................................198
1.3检修项目.......................................................................198
1.4检修工序、工艺方法及质最标准..................................................199
1.5修前数据采集..................................................................20-1
L6修后试验项目及标准..............................................................204
2给水泵最小流量阀.................................................................204
2.1设备概况及参数..................................................................204
2.2检修类别和检修周期..............................................................204
2.3检修项目........................................................................201
2.4检修工序和工艺标准..............................................................204
2.5修前数据采集..................................................................205
2.6修后试验项目及标准............................................................205
3汽机调节阀.......................................................................206
3」设备概况及参数..................................................................206
3.2检修类别及检修周期............................................................206
3.3检修项目.......................................................................206
3.4检修工序、工艺方法及质量标准..................................................206
3.5修前数据采集..................................................................207
3.6修后试段项目及标准............................................................207
4汽侧安全阀.......................................................................207
4.1设斛概况及参数..................................................................207
4.2检修类别及检修周期............................................................208
4.3检修项目.......................................................................208
4.4检修工序、工艺方法及质量标准..................................................208
4.5修前数据采集..................................................................208
4.6修后试验项目及标准............................................................208
5高、低压旁路系统阀门.............................................................208
5.1设备概况及参数..................................................................208
5.2检修类别及检修周期............................................................211
5.3检修项目.......................................................................211
5.4检修工序、工艺方法及质量标准..................................................211
5.5修前数据采集..................................................................212
5.6修后试腌项目及标准...........................................................212
6抽汽逆止门.......................................................................212
6.1设备概况及参数.................................................................212
6.2检修类别及检修周期............................................................212
VII
6.3检修项目........................................................................213
6.4检修工序、工艺方法及质信标准....................................................213
6.5修前数据采集....................................................................213
6.6修后试验项目及标准..............................................................213
第八部分其它项目................................................................214
1采暖加热站.......................................................................214
1.1设备概况及参数.................................................................214
1.2检修类别及检修周期............................................................215
1.3检修项目.......................................................................215
1.4检修工序、工艺方法及质量标准..................................................215
L5修前数据采集....................................................................216
L6修后试验项目及标准..............................................................216
280/20吨双钩桥式起重机检修规程标准................................................216
2.1设备概况及参数..................................................................216
2.2检修类别及检修周期..............................................................217
2.3检修项目........................................................................217
2.4检修工序、工艺方法及质量标准....................................................217
2.5修前数据采集....................................................................221
2.6修后试验项目及标准..............................................................221
VIII
总则
[范围
本规程适用于神华神东电力新疆准东五彩湾电厂一期2X350MW机组,所有设备管理人员、检修人
员、监察人员都必须熟悉和遵守本规程。
2.引用标准
DI./T838-2003发电企业设备检修导则
GB/T19001质量管理体系要求
GB/T24001环境管理体系要求
DT/T748.1-2001火力发电厂汽机机组检修导则第1部分
国家电网安监[2008]23号国家电网公司电力安全工作规程(火电厂动力部分)
(电力工业技术管理法规》
《火力发电厂汽水管道设计技术规定》
《火力发电厂汽水管道设计技术规定》
《电力建设施工及脸收技术规范(汽轮机机组篇)》DL5011-92
W电力建设施工质量验收及评价规程(汽抡发电机组)3DL/T5210.3—2009
《电力建设施工质量验收及评价规程(管道及系统)》
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