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ICS67.080.10

CCSX24

43

湖南省地方标准

DB43/T2407—2022

柑橘汁胞加工技术规程

Codeofpracticeforcitrussacsprocessing

2022-07-08发布2022-10-08实施

湖南省市场监督管理局发布

DB43/T2407—2022

目次

前言························································································································Ⅲ

1范围·····················································································································1

2规范性引用文件······································································································1

3术语和定义············································································································1

4原辅料要求············································································································1

5食品添加剂要求······································································································2

6生产过程卫生要求···································································································2

7加工工艺···············································································································2

8标签、标志、包装、贮存、运输·················································································3

9生产记录···············································································································3

I

DB43/T2407—2022

前言

本文件按照GB/T1.1—2020《标准化工作导则第1部分:标准化文件的结构和起草规则》的规

定起草。

请注意本文件的某些内容可能涉及专利。本文件的发布机构不承担识别专利的责任。

本文件由湖南省农业农村厅提出。

本文件由湖南省食品标准化技术委员会归口。

本文件起草单位:湖南省农产品加工研究所、辣妹子食品股份有限公司。

本文件主要起草人:刘伟、张菊华、李高阳、付复华、杨丽、苏东林、张群、朱向荣、廖明系、丁

胜华、李绮丽、梁曾恩妮。

III

DB43/T2407—2022

柑橘汁胞加工技术规程

1范围

本文件规定了柑橘汁胞加工的原辅料、食品添加剂、生产过程卫生、加工工艺、标签、标志、包装、

贮存、运输等要求。

本文件适用于柑橘汁胞的加工。

2规范性引用文件

下列文件中的内容通过文中的规范性引用而构成本文件必不可少的条款。其中,注日期的引用文件,

仅该日期对应的版本适用于本文件;不注日期的引用文件,其最新版本(包括所有的修改单)适用于本

文件。

GB/T191包装储运图示标志

GB/T317白砂糖

GB2760食品安全国家标准食品添加剂使用标准

GB2762食品安全国家标准食品中污染物限量

GB2763食品安全国家标准食品中农药最大残留限量

GB5749生活饮用水卫生标准

GB7718食品安全国家标准预包装食品标签通则

GB/T12947鲜柑橘

GB14881食品安全国家标准食品生产通用卫生规范

GB28050食品安全国家标准预包装食品营养标签通则

GB31621食品安全国家标准食品经营过程卫生规范

3术语和定义

下列术语和定义适用于本文件。

3.1

汁胞juicesacs

柑橘囊瓣去囊衣后,果肉被分散成单个含果汁的果粒。又称囊胞。

4原辅料要求

4.1柑橘

柑橘应新鲜、成熟适度、风味正常、无病虫害、无霉变,符合GB2762、GB2763、GB/T12947的规定。

4.2白砂糖

应符合GB/T317的规定。

1

DB43/T2407—2022

4.3生产加工用水要求

应符合GB5749的规定。

4.4其他原辅料

应符合相关食品标准规定。

5食品添加剂要求

食品添加剂的质量应符合食品安全国家标准及相关规定;食品添加剂的品种和使用量应符合

GB2760的规定。

6生产过程卫生要求

应符合GB14881的规定。

7加工工艺

7.1工艺流程

柑橘原料选果→清洗→漂烫→剥皮分瓣→酸碱或酶处理→漂洗→分离→硬化(或不硬化)→调配→

灌装杀菌。

7.2加工技术要求

7.2.1原料选果

剔除腐烂果、病虫果、生果、畸形果及剔除外来杂物等。

7.2.2清洗

宜采用自动化清洗机进行清洗。

7.2.3漂烫

鲜果原料用热水漂烫,漂烫温度60℃~95℃,时间不超过2min,以附着于橘球上的橘络能除净为度。

7.2.4剥皮、分瓣

采用人工或机械剥皮,注意不伤及橘球。人工剥皮时从蒂部开始,剥好的橘球蒂部孔朝上摆放,有

利分瓣;分瓣时用力不宜过大,避免橘片损伤。

7.2.5酸碱或酶处理

7.2.5.1酸碱脱囊衣

分瓣后的橘片先在流槽中用浓度0.3%~1.5%盐酸溶液处理,室温下时间不超过50min,以橘片

表面囊衣松软皱褶,手工可轻松去除为宜,盐酸浓度和处理时间可根据不同成熟期、不同产地、不同品

种等因素适当调整;橘片沥除酸液后用流水漂洗两次,每次时间至少5min;再用浓度0.2%~0.5%氢

2

DB43/T2407—2022

氧化钠溶液处理,时间为15min~20min;处理后橘片用清水漂洗,至囊衣去除干净,手摸无滑感,

pH6~7。

7.2.5.2酶法脱囊衣

分瓣后的橘片先用浓度0.3%~1.5%盐酸溶液在25℃~30℃处理40min~50min,具体参数根

据不同成熟期、不同产地、不同品种等因素进行调整;橘片沥除酸液后用清水漂洗两次,每次时间至少

5min;漂洗后的橘片进行复合酶处理,pH4~4.5,温度45℃~50℃,处理时间40min~50min;

酶法处理后用清水进行漂洗,至少两次,至囊衣去除干净。

7.2.6分离

将脱囊衣的橘片用流速200mL/s~300mL/s的水冲洗分离;或采用汁胞分散机处理,调节水与橘

片质量比为1.5~2:1,转速为30r/min~50r/min,分散时间3min~10min,进行汁胞分离。用去

杂机和振动筛去掉大部分囊衣和种子等杂质,通过传动带拣选台和灯选槽去掉残存杂质。

7.2.7硬化

将分离后的汁胞浸没在0.3%~0.4%的氯化钙溶液中,室温下硬化30min~50min,用清水漂洗

后沥水。

7.2.8调配

往沥水后的汁胞中加入柑橘原汁或糖水,在调配罐中混合均匀,汁胞占总重量的50%~80%。

7.2.9灌装、杀菌

采用先灌装后巴氏杀菌或先杀菌后无菌灌装。

8标签、标志、包装、贮存、运输

8.1标签、标志

产品标签应符合GB7718、GB28050的规定,标志应符合GB/T191的规定。

8.2包装

外包装采用钢桶或塑料箱或纸箱,包装应牢固、防潮、整洁。包装材料应符合食品安全国家标准的

有关规定。

8.3贮存与运输

应符合GB31621的规定。

9生产记录

对柑橘汁胞原料加工技术参数、加工时间、加工环境、贮藏温度、入库、出厂检验等进行记录,应

符合GB14881的规定。

3

DB43/T2407—2022

目次

前言························································································································Ⅲ

1范围·····················································································································1

2规范性引用文件······································································································1

3术语和定义············································································································1

4原辅料要求············································································································1

5食品添加剂要求······································································································2

6生产过程卫生要求···································································································2

7加工工艺···············································································································2

8标签、标志、包装、贮存、运输·················································································

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