设备管理四版图

,,生产计划完成率产品合格率及PPM四版图,,,,,,,,,,,,,,,,,,,

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,,,,,,改善计划,,,,,,,,,,,,,,,

,,,,,,月份,问题分析,,,,措施,,,,,计划完成时间,,实际完成时间,,责任人,

,,,,,,1,3号车床漏油,,,,"主轴出现裂纹,送外抢修",,,,,2004.1.18,,2004.1.17,,***,

,,,,,,2,注塑工因违规操作出现模具伤手,,,,加强规范操作安全培训,,,,,2004.2.25,,2004.2.25,,***,

,,,,,,3,压铸工因违规操作出现模具伤手,,,,加强规范操作安全培训,,,,,2004.3.16,,2004.3.14,,***,

,,,,,,4,因铝锭断货造压铸机停产,,,,强化执行原材料最低安全库存,,,,,2004.5.29,,2004.5.29,,***,

,,,,,,5,设备辊筒坏,,,,更换新辊筒,,,,,2004.6.28,,2004.6.25,,***,

,,,,,,6,打磨机机底座开裂,,,,加工抢修,,,,,2004.6.15.,,2004.6.16,,***,

,,,,,,7,2A~2皮带轮断货,,,,强化执行最低安全库存,,,,,2004.7.28,,2004.7.28,,***,

,,,,,,8,模具工违规操作出现模具伤手,,,,加强规范操作安全培训,,,,,2004.8.7,,2004.8.5,,***,

,,,,,,9,3位成型工无故旷工,,,,进行人事处理,,,,,2004.9.7,,2004.9.7,,***,

,,,,,,10,磨头断货,,,,强化执行最低安全库存,,,,,2004.10.8,,2004.10.7,,***,

,,,,,,11,涂料断货,,,,强化执行最低安全库存,,,,,2004.11.15,,2004.11.15,,***,

,,,,,,12,一车间地面改造停工,,,,有效进行生产任务的调整,,,,,2004.12.19,,2004.12.19,,***,

,,,,,,不良统计,,,,,,,,,,,,,,,

,,,,,,不良类别,,1月,2月,3月,4月,5月,6月,7月,8月,9月,10月,11月,12月,累计,累计比率

,,,,,,人员,,0,2,1,0,0,1,0,2,1,0,0,0,7,30.43%

,,,,,,设备,,1,0,0,0,0,2,0,0,0,1,0,0,4,47.83%

,,,,,,待料,,0,0,0,0,1,0,1,0,0,2,1,0,5,69.57%

,,,,,,其他,,0,0,1,0,0,0,0,1,1,2,0,2,7,100.00%

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,,,,,,未完成批次,,1,2,2,0,1,3,1,3,2,5,1,2,23,

,,,,,,计划总批次,,20,19,12,15,18,17,16,15,20,18,20,22,212,

,,,,,,完成率,,95.0%,89.5%,83.3%,100.0%,94.4%,82.4%,93.8%,80.0%,90.0%,72.2%,95.0%,90.9%,89%,96.25%

,,,,,,计划完成率目标,,99.0%,99.0%,99.0%,99.0%,99.0%,99.0%,99.0%,99.0%,99.0%,99.0%,99.0%,99.0%,99%,99%

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