FAI 首检批准培训教材

0FirstArticleInspectionProcessTrainingB/EAerospaceQuality

1FirstArticleInspectionTheProcessProvidesobjectiveevidencethatallengineeringdesignandspecificationrequirementsareconformingandvalidatedperAS9102Establishessupplierownershipfordeliveryofa100%conformingproducttoB/EAerospace.Documentscompliancetoalldesign,regulatory,andcustomerrequirements.TheReportQualityrecordofthesuppliers’productconformityperAS9102VerificationofcomplianceforuseduringperiodicsurveillanceauditsBaselineforperformingrootcauseevaluationandcorrectiveactionimplementation2WhatdrivestherequirementforanFAI?AnewproductioncomponentAchangeinrevisionofanexistingproductioncomponentAchangeinsupplier,manufacturinglocation,process,inspectionmethodAchangeinmaterials,tooling,oramodificationtoanexistingtoolAnaturalorman-madeoccurrencewhichmayadverselyaffectthemanufacturingprocess,tooling,ormaterialsAproductionrunmorethan2yearsafteroriginalcomponentFAIapprovalNote:AnFAIisnotrequiredforacomponentthathasbeenininventoryformorethan2years.ThesecomponentsarecoveredbytheFAIapprovaloftheproductionlotfromwhichtheycame.3FirstArticleInspectionDocumentsFAISubmissionApprovalFormFAIReport(akaFAIRecordorCharacteristicForm)ProductDeviationRequest(ifapplicable)4FAISubmissionApprovalFormAllfieldsmustbefilledinbythesupplierexceptFAILog#.LevelassignmentwillbeaddressedlaterinPresentation.B/EQApopulatesthisfield.5FirstArticleInspectionRecordForm9102-1Thelatestrevisionformmustbeused.6FAIReport:Section1RequiredFields7FAIReport:Section2and3RequiredFieldsReferenceB/ESPGProcedureWI-QA-074FirstArticleInspectionReportProcessfordetailedinstructionsonhowtocompletetheFAIform.ThisprocedureisavailableuponrequesttoB/EQA.8ProductDeviationRequestThelatestrevisionformmustbeused.AProductDeviationRequestformisusedtodocumentanyandalldeviations,non-conformities,andoutoftolerance(OOT)conditionstoB/Etechnical,cosmetic,andqualityspecifications.AnapprovedPDRisrequiredpriortoshipmentofnon-compliantproducttoB/E.AnapprovedPDRmustbeincludedwitheveryshipmentofnon-compliantproductuntiltheOOTconditionsareresolved.SupplierscompleteItems1-13onPDRformandsubmittotheappropriatepurchasingrepresentativeforprocessingwithinB/E.9SampleCompletedPDRsREJECTEDAPPROVED10FAISubmissionLevelsLevel1Level2Level3SupplierActionSubmitFAISubmissionApprovalFormandapprovedPDR(s)asapplicablewithproductioncomponentsorassembliesMaintainfullcomponentorFAIdocumentationpackageonfile,availableuponrequestSubmitcompletecomponentorassemblyFAIdocumentationpackagewithproductioncomponentstoB/EB/EActionRoutepartstoReceivingInspection,notFirstArticleInspectionPerformcolorcheckonTF-sensitivepartsAsapplicable,B/Emayalsoelecttoperform:GrosscosmeticsreviewVerificationofinserts–countandsizeOthercommodity-specificinspectionsRoutepartstoFirstArticleInspectionSameasatleftPerformrandomkeydimensionalverification.IfanydifferencesarefoundbetweenSupplierResultsandB/EResults,FAIpackagewillberejectedtothesupplierandorafullre-inspectionoftheFAIpartswillbeconductedandappropriateactiontaken.Level1Level2Level311COMPONENTFAISubmissionPackageProductionComponents,shippedagainstaB/EproductionpurchaseorderPackingSlipSupplierCertificateofConformance:*PartNumber,Revision,andQuantity*B/EPurchaseOrder#*Batch/Lot#usedtoidentifypartthroughproductionwhicharetraceabletotheRawMaterialCerts.*SpecialProcessSpecifications,asrequiredDateofManufacturing*=MandatoryFAISubmissionApprovalformFAIReportReleaseddrawing,mappedonlywiththecharacteristicslistedinSection3oftheFAIReportRawMaterialsCertificationsofCompliance,referencinglot#orbatch#ASAPPLICABLE:BurnTestReport(foreachlotused)DocumentationofColorCheck(Spectrophotometerprintoutpreferred)ProcessCertificationsifapplicable(ex.Chem-film,Anodize,HeatTreat,PowderCoat,WetPaint,Per-Fix,etc.)AdditionalRequirementsforLevel2&3RequirementsforLevel112ASSEMBLYFAISubmissionPackageProductionAssemblies,shippedagainstaB/Eproductionpurchaseorder

PackingSlipSupplierCertificateofConformance:*PartNumber,Revision,andQuantity*B/EPurchaseOrder#*Batch/Lot#usedtoidentifypartthroughproductionwhicharetraceabletotheRawMaterialCerts.*SpecialProcessSpecifications,asrequiredDateofManufacturing*=MandatoryFAISubmissionApprovalformFAIReports:1fortheassembly,and1foreachdetailoftheassemblyReleaseddrawings,mappedonlywiththecharacteristicslistedinSection3oftheassociatedFirstArticleInspectionReportRawMaterialCertificationofCompliance,referencinglotorbatch#ASAPPLICABLE:BurnTestReport(foreachlotused)DocumentationofColorCheck(Spectrophotometerprintoutpreferred)ProcessCertificationsifapplicable(ex.Chem-film,Anodize,HeatTreat,PowderCoat,WetPaint,Per-Fix,etc.)AdditionalRequirementsforLevel2&3RequirementsforLevel113Partial,Delta,andResubmittedFAIsPartial,Delta,andResubmittedFAIReportsmustdocumentonlythosecharacteristicsthatchangedsincethepreviousFAIapproval,ex.dimensions,features,notes,color,material,etc.ThereleaseddrawingincludedintheFAIdocumentationpackagemustbemappedonlywiththecharacteristicssubmittedorre-submittedforapproval.AllapplicablecertificationsmustaccompanythepartsfordeltaorpartialFAIreviewanddisposition.AllcharacteristicsonthepriorFAIthatwerefoundcompliantareassumedtoremaincompliant.14FAISubmissionLevelAssignmentandMaintenanceInitialFAISubmissionLevelAssignmentisbasedonthenumberofconsecutive

successfulFAIsubmissions.Level3:DefaultFAISubmissionLevelAssignment.Level2:5consecutiveapprovals,rejectionswithrootcauseassignedasB/Eliability.Level1:10consecutiveapprovals,rejectionswithrootcauseassignedasB/Eliabil