CQI-9 热处理系统评估第四版 审核表

"PROCESSTABLEA–Carburizing/Carbonitriding/CarbonRestoration/Hardening/Austempering/Martempering/Tempering/PrecipitationHardening-Aging

渗碳/碳氮共渗/复碳/淬火/奥氏体等温淬火/马氏体等温淬火/回火/沉淀硬化-时效",,,,,,,

"Allrequirementsgivenbelowaresubordinatetocustomerspecificrequirements.

以下给出的所有要求均从属于顾客特定要求。

TheCustomermayhaveadditionalrequirements,e.g.inspectiontesting,greaterfrequencies.Whenperformingthejobaudit,theauditorshallverifyheattreaterisconformingtotheCustomer'srequirements.

顾客可能有额外要求，例如：检验测试、增加频率等等。在执行作业审核时，审核员应核实热处理方是否符合顾客要求。

ContinuousfurnacefrequenciesforitemnumbersA4.2,A4.3,andA4.4areperlot(workorder)orasspecified,whicheverismorefrequent.

项目编号A4.2、A4.3和A4.4的连续炉频率为每批（工单）或规定的频率，以频率较高者为准。

OK-Compliestorequirement

OK-符合要求

NOK-Doesnotcomplytorequirement(Explainnoncompliancein'RelatedHTSAQuestion#')

NOK-不符合要求（在“相关HTSA问题”中解释不符合项）

NA-Requirementnotapplicable

NA-要求不适用",,,,,,,已经校对完成

,,,,,,,,

"Item#

项目#","RelatedHTSAQuestion#

相关HTSA问题#","Category/ProcessSteps

类别/过程步骤",,,,,

1.0,,"PROCESSANDTESTEQUIPMENTREQUIREMENTS

过程和测试设备要求",,,,OK/NOK/NA,

A1.1,"3.1

3.7","Recordinginstrumentsarerequiredfortemperaturecontrollingdevicesandprotectiveatmospheremonitoringunit,e.g.dewpoint,oxygenprobe,orotheratmospherecontrollingdevices.

温度控制装置和保护性气氛监测装置，例如：露点、氧探头或其他气氛控制装置，都需要记录仪器。",,,,OK,

A1.2,1.18,"Aprogramforfurnace,generator,andoxygenprobeburnoutisrequired(appliestocarbonbearingatmospheres).

需要一个针对炉、发生器和氧探头燃尽的程序（适用于含碳气氛）。",,,,NA,

A1.3,3.2,"Furnaceloadingweighscalesshallbeverifiedquarterlyandcalibratedannuallyataminimum.

装炉磅秤应至少每季度验证一次，每年校准一次。",,,,OK,

A1.4,3.2,"Dewpointers,gasanalyzers,spectrometers,andcarbonIRcombustionanalyzers(shimstock/foilanalysis),usedtoverifycarbonpotentialinfurnaces,shallbecalibratedannuallyataminimum.

用于验证炉内碳势的露点仪、气体分析仪、光谱仪和碳IR红外燃烧分析仪（定碳片/箔片分析）应至少每年校准一次。",,,,OK,

A1.5,3.2,"VerificationofspectrometersandcarbonIRcombustionanalyzers(shimstock/foilanalysis)shallbeperformeddailyorpriortouse.

应每天或在使用前对光谱仪和碳红外IR燃烧分析仪（定碳片/箔片分析）进行验证。",,,,NA,

A1.6,3.2,"Verificationofgasanalyzerswithzerogasandspangaswhenusedastheback-upverificationshallbeperformedweeklyataminimum.Whenusedforprimarycontrolofthecarbon-bearingatmospheres,verificationshallbedaily.

用作备用验证时，带有零点气和量距气的气体分析仪应至少每周验证一次。用于含碳气氛的主要控制时，应每天进行验证。（另译：对于气体分析仪，当用于辅助碳势验证时，应至少每周对气体分析仪进行零点和量程范围的验证。当用于含碳大气的主要控制时，应每天进行验证。）",,,,OK,

A1.7,3.2,"Atmospherecontrollersshallbecalibratedquarterly(single-pointormulti-pointcalibration).

Asixmonthcalibrationintervalisallowedifmulti-pointcalibrationisutilized.

气氛控制器应每季度校准一次（单点或多点校准）。如果使用多点校准，则允许六个月的校准间隔。",,,,OK,

A1.8,"2.16

3.2","LaboratoryandTestequipmentusedforproductandprocesstestingshallbecalibratedannuallyataminimum,pertheapplicablenationalstandard(e.g.ASTM,EN,JIS)orapprovedequivalentstandard,andverifiedperinternalprocedureifnotspecifiedintheapplicablestandard.

用于产品和工艺试验的实验室和试验设备应按照适用的国家标准（如ASTM、EN、JIS）或经批准的等同标准，至少每年校准一次；如果适用标准中没有规定，则应按照内部程序进行验证。",,,,OK,

A1.9,2.16,"FilesfortestinghardnessshallbeverifiedpertheCustomerrequirement.

硬度测试文件应根据顾客要求进行验证。",,,,OK,

A1.10,3.2,"Refractometerstypicallyusedtocheckpolymerquenchantsandwashersolutionsshallbeverifiedpriortousewithdistilledwater.

通常用于检查聚合物淬火介质和清洗液的折射计，应在与蒸馏水一起使用之前进行验证。",,,,NA,

2.0,,PYROMETRY高温测定,,,,OK/NOK/NA,

A2.1,"3.2

3.3","ThermocouplesandcalibrationofthermocouplesshallconformtoSectionP3.1.

热电偶和热电偶校准应符合第P3.1节的要求。",,,,OK,

A2.2,"3.2

3.3","CalibrationofinstrumentationshallconformtoSectionP3.2.

仪表校准应符合第P3.2节。",,,,OK,

A2.3,"3.2

3.3","SystemAccuracyTest(SAT)forallcontrol,monitoring,andrecordingthermocouplesshallconformtoSectionP3.3.

所有控制、监测和记录热电偶的SAT应符合第P3.3节。",,,,OK,

A2.4,3.4,"TemperatureUniformitySurvey(TUS)shallbeperformedannuallyandaftermajorrebuildperSectionP3.4.

应按照第P3.4节，每年并在大修之后进行TUS。

Temperatureuniformitytoleranceforaustentizingfurnacesshallbe+/-15°C(or+/-25°F).

Temperatureuniformitytolerancefortemperingandprecipitationhardeningfurnacesshallbe+/-10°C(or+/-20°F).

奥氏体化炉的温度均匀性公差应为+/-15°C（或+/-25°F）。

回火和沉淀硬化炉的温度均匀性公差应为+/-10°C（或+/-20°F）。",,,,OK,

A2.5,3.5,"Temperature(s)foraustentizingprocessesshallbecontrolledwithin+/-10°C(or+/-15°F)ofthesetpointasevidencedbyrecordinginstruments.Furnacetemperatureshallbecontrolledwithsoaktimesstartingatthelowertolerancelimit(asdefinedabove).

奥氏体化过程的温度应控制在设定值的+/-10°C（或+/-15°F）以内，并有记录仪器证明。应在从公差下限（定义如上）开始的均热时间内控制炉温。

ForContinuousFurnaces,thisrequirementappliestotheQualifiedWorkZone.

对于连续炉，本要求适用于合格工作区。",,,,OK,

A2.6,3.5,"Temperature(s)fortemperingandprecipitationhardeningprocessesshallbecontrolledwithin+/-5°C(or+/-10°F)ofthesetpointasevidencedbyrecordinginstruments.Furnacetemperatureshallbecontrolledwithsoaktimesstartingatthelowertolerancelimit(asdefinedabove).

回火和沉淀硬化过程的温度应控制在设定值的+/-5°C（或+/-10°F）以内，并有记录仪器证明。应在从公差下限（定义如上）开始的均热时间内控制炉温。

ForContinuousFurnaces,thisrequirementappliestotheQualifiedWorkZone.

对于连续炉，本要求适用于合格工作区。",,,,OK,

A2.7,3.2,"Non-contactthermometrydevicesusedfortemperaturemonitoring(e.g.infraredpyrometer,thermalimagingcamera)shallbecalibratedannuallyataminimuminthetemperaturerangetobeusedutilizingablackbodydeviceorperthemanufacturer’srecommendedprocedure.

用于温度监测的非接触式测温装置（如：红外高温计、热成像摄像机）应使用黑体装置或按照制造商推荐的程序，至少每年在使用的温度范围内进行校准。",,,,NA,

3.0,,"PROCESSMONITORINGPARAMETERS

过程监控参数","REQUIREMENTS/FREQUENCY

要求/频率",,,"OK/NOK/NA

正常/不合格/不适用",

,,,"Batch(Chamber)

Furnace

批次（室式）炉","Continuous

Furnace

连续炉","Atmosphere

Generation

气氛发生器",,

A3.1,"1.4

1.6

2.14","Monitorprimarytemperaturecontrolinstrument(s).

监控温度主控仪器。","ContinuousrecordingwithalarmsystemsetperlimitsinA2.5andA2.6.Inabsenceofalarmsystem,sign-offevery2hoursandattheendofthecycle,oreachcycleforprocessesunder2hourssatisfiesthisrequirement.

连续记录，带有按A2.5和A2.6中的限值设置报警。在没有报警系统的情况下，要求每2小时和在周期结束时，或在时长小于2小时的每个工艺周期进行签核。","ContinuousrecordingwithalarmsystemsetperlimitsinA2.5andA2.6.Inabsenceofalarmsystem,sign-offevery2hoursandattheendofthecycle,oreachcycleforprocessesunder2hourssatisfiesthisrequirement.

连续记录，带有按A2.5和A2.6中的限值设置的报警。在没有报警系统的情况下，要求每2小时和在周期结束时，或在时长小于2小时2的每个工艺周期进行签核。","Generatorsshallbecontinuouslymonitoredandrecorded.Sign-offrequiredforeachshiftforgenerators.Analarmsystemwillsatisfythesign-offrequirement.

发电器应连续监测并记录。对于发生器，每个班次都需要签核。警报系统可确保满足核签核要求。",OK,

A3.2,"1.4

2.14

3.7

3.11","Monitoratmospheregenerationasapplicable.

适用时，监测气氛发声器。",,,"Generatorsshallbecontinuouslymonitoredandrecorded.Othersystems,suchasnitrogen-methanolsystems,mayeitherbecontinuouslymonitoredandalarmed,orsign-offevery2hours.

发电机应连续监测并记录。氮气-甲醇系统等其他系统可连续监测并报警，或每2小时进行签核。",NA,

A3.3,"1.4

1.6

2.14

3.7","Monitorprimaryfurnaceatmospherecontrol(s).

监控炉内气氛主控制。","Continuousrecordingwithalarmsystem.Inabsenceofalarmsystem,sign-offevery2hoursandattheendofthecycle,oreachcycleforprocessesunder2hourssatisfiesthisrequirement.

连续记录，带有报警系统。在没有报警系统的情况下，要求每2小时和在周期结束时，或在时长小于2小时的每个工艺周期进行签核。","Continuousrecordingwithalarmsystem.Inabsenceofalarmsystem,sign-offevery2hoursandattheendofthecycle,oreachcycleforprocessesunder2hourssatisfiesthisrequirement.

连续记录，带有报警系统。在没有报警系统的情况下，要求每2小时和在周期结束时，或在时长小于2小时的每个工艺周期进行签核。",,OK,

A3.4,"1.4

2.14

3.7

3.8","Verifyprimaryatmospherecontrolmethodbyback-upmethod.

用备用方法验证气氛主控方法。","Daily

每日","Daily

每日","Daily

每天",OK,

A3.5,"1.4

2.14

3.13","Foraustenitizingsaltbaths:Saltchemistry(solubleoxides)ordecarburizationonthepartsshallbechecked.

奥氏体化盐浴：应检查盐化学成分（可溶氧化物）或零件的脱碳情况。","Daily

每日","Daily

每日",,OK,

A3.6,"1.4

2.14","Monitortimeinfurnace,cycletime,orbeltspeed.

监控炉内时间、周期时间或皮带速度。","Eachbatchor

furnaceload.

每批或每炉次。","Sign-offtwice/shiftandafteranychangeinthebeltspeed.Alarmsystems(ifsetperacceptablelimits)orcontinuousrecordingsatisfythisrequirement.

每班签核两次，并在皮带速率更改之后签核，报警系统（按可接受限值设置的）或连续记录满足这一要求。",,OK,

A3.7,"1.4

2.7","Monitorloadsize,fixturing,orloadingrateasapplicable.

监控负载大小、夹具或负载率（如适用）。","Eachbatchor

furnaceload.

每批或熔炉负荷","Sign-offtwice/shiftandafteranychangeinloadingrate.Alarmsystems(ifsetperacceptablelimits)orcontinuousrecordingsatisfythisrequirement.

每班签核两次，并在装载速率变更之后签核。报警系统（按可接受限值设置的）或连续记录满足这一要求。",,OK,

A3.8,"1.4

2.12","QuenchMediaProcessParameters-Liquid

淬火介质工艺参数-液体",,,,,

,,"Temperature

温度","Continuousrecordingwithsign-offevery2hoursandattheendofthecycle,oreachcycleforprocessesunder2hours.Alarmsystems(ifsetperacceptablelimits)satisfythesign-offrequirement.

连续记录，每2小时和在周期结束时，或在时长小于2小时的每个工艺周期进行签核。报警系统（按可接受限值设置）可确保满足签核要求。","Continuousrecordingwithsign-offevery2hoursandattheendofthecycle,oreachcycleforprocessesunder2hours.Alarmsystems(ifsetperacceptablelimits)satisfythesign-offrequirement.

连续记录，每2小时和在周期结束时，或在时长小于2小时的每个工艺周期进行签核。报警系统（按可接受限值设置）可确保满足签署要求。",,OK,

,,"QuenchLevel

淬火介质液位 ","Continuousmonitorwithalarmordailyverification.

连续监测，有报警器或每日验证。",,,OK,

,,"Agitation

搅拌","Dailyvisualcheck,ormonitortheagitationduringthequenchingoperationwithalarmsystemssetatacceptablelimits.

每日目视检查，或者用按可接受限值设置的报警系统，监测淬火操作期间的搅拌情况。",,,OK,

A3.9,"1.4

2.12","QuenchMediaProcessParameters-Gas

淬火介质工艺参数-气体",,,,,

,,"Pressureinthequenchcell.

淬火室中的压力。","Monitoreachload.Alarmsystemisrequired.

监测每炉次。需要报警系统。",,,NA,

,,"Fanspeedorpower.

风扇转速或功率。","Monitoreachload.Alarmsystemisrequired.

监测每炉次。需要报警系统。",,,OK,

,,"Coolingwatertemperature

andflowrate.

冷却水温度和流量。","Monitoreachload.Alarmsystemisrequired.

监测每炉次。需要报警系统。",,,NA,

A3.10,"1.4

2.12","QuenchDelayTime

淬火延迟时间","Eachbatchor

furnaceload.

每批或每炉次。","Eachbasketforpusher-typecontinuousfurnaceswheretheloadedbasketisquenched.装料篮淬火的推送式连续炉：每篮。

Notapplicableforbelt,shaker,orpusherfurnaceswherepartsfree-fallintothequench.不适用于零件自由落入淬火的带式炉、振动炉或推送式炉。",,NA,

A3.11,"1.4

2.12","TemperDelayTime-

Themaximumdelaytimebetweenquenchingandtemperingshallbespecifiedonthecontrolplanandmonitored.回火延迟时间-

淬火和回火之间的最大延迟时间应在控制计划中规定并加以监测。","Eachbatchor

furnaceload.

每批或每炉次。","Eachload.

每个炉次。",,NA,

4.0,,"IN-PROCESS/FINALTESTPARAMETERS

在制品/成品测试参数",REQUIREMENTS/FREQUENCY要求/频率,,,"OK/NOK/NA

正常/不合格/不适用",

,,,"Batch(Chamber)

Furnace

批次（室式）

炉","Continuous

Furnace

连续炉","Atmosphere

Generation

气氛发生器",,

A4.1,"1.4

2.15","Microstructureshallbecheckedatalowmagnificationof100Xandahighmagnificationof400Xorabove.Microstructurevisualreferencesshallbeavailable.

应在100倍低倍率及400倍或以上高倍率对微观结构进行检查。应提供微观结构的视觉参考。","DailyperfurnaceunlessspecifiedbyCustomertobecheckedwithgreaterfrequency,e.g.eachbatch.

每炉每日，除非客户要求进行更频繁的检查，如：每批。","DailyperfurnaceunlessspecifiedbyCustomertobecheckedwithgreaterfrequency,e.g.eachload.

每炉每日，除非客户要求进行更频繁的检查，如：每个炉次。",,OK,

A4.2,"1.4

2.15",Surfacehardness(whenspecified).表面硬度（如有规定）。,"Eachbatchor

furnaceload.

每批或每炉次。","Eachlotor

every2hours.

每批次或每2小时。",,OK,

A4.3,"1.4

2.15","Corehardness(whenspecified).

芯部硬度（如有规定）。","Eachbatchor

furnaceload.

每批或每炉次。","Eachlotor

every4hours.

每批次或每4小时。",,OK,

A4.4,"1.4

2.15","CaseDepth(whenspecified).

渗层深度（如有规定）。","Eachbatchor

furnaceload.

每批或每炉次。","Eachlotor

every4hours.

每批次或每4小时。",,NA,

5.0,,"QUENCHANTANDSOLUTIONTESTPARAMETERS

淬火剂和溶液测试参数",REQUIREMENTS/FREQUENCY要求/频率,,,"OK/NOK/NA

正常/不合格/不适用",

,,,"Batch(Chamber)

Furnace

批次（室式）炉","Continuous

Furnace

连续炉","Atmosphere

Generation

气氛发生器",,

A5.1,"2.12

3.14","PolymerQuenchMedia

聚合物淬火介质",,,,,

,,Concentration浓度,Daily每日,Daily每日,,NA,

,,"CoolingCurveAnalysis

冷却曲线分析","Everysixmonths(completereplacementofthequenchmediaandcleaningofthequenchtankwithinsixmonthssatisfiesthisrequirement).

每六个月（在六个月内完全更换淬火介质并清洗淬火槽满足这一要求）。","Everysixmonths(completereplacementofthequenchmediaandcleaningofthequenchtankwithinsixmonthssatisfiesthisrequirement).

每六个月（在六个月内完全更换淬火介质并清洗淬火槽满足这一要求）。",,NA,

A5.2,"2.12

3.14","WaterQuenchMedia

水淬介质",,,,,

,,"Suspendedsolids

固体悬浮物","Everysixmonths(completereplacementofthequenchmediaandcleaningofthequenchtankwithinsixmonthssatisfiesthisrequirement).

每六个月（在六个月内完全更换淬火介质并清洗淬火槽满足这一要求）。","Everysixmonths(completereplacementofthequenchmediaandcleaningofthequenchtank