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V
Edition:1.0·20.09.2021·BA231-OXY-EN
Keepinasafeplaceforfuturereference!
TranslationoftheoriginalOperatingInstructions
OperatingInstructions
V-VC40|50|75|100|150|202|303OXY
Vacuumpump
VSerie
VSeries
Drehschieber
RotaryVane
Tableofcontents
Tableofcontents
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Tableofcontents
Foreword 4
Principles 4
Targetgroup 4
Supplierdocumentationandaccompanyingdocuments 4
Directives,standards,laws 4
Copyright 4
Disclaimer 5
Technicaltermsandabbreviations 5
Safety 6
General 6
Labellingofwarnings 6
Symbolsandmeaning 6
Intendeduse 8
Inadmissibleoperatingmodes 8
Personnelqualificationandtraining 9
Personalprotectiveequipment 9
Safety-consciousworking 10
Responsibilitiesoftheuser 10
Hazardoussubstances 10
Conveyingmedia 10
Auxiliarymaterialsandlubricant 11
Safetyequipment,monitoredfunctions 11
EmergencyStop/EmergencyOff 11
Protectionofenvironment 11
Transportandstorage 12
Transport 12
Unpackandchecktheas-deliveredcondition 12
Liftingandtransporting 12
Storage 13
Ambientconditionsduringstorage 13
Productoverviewandfunctioning 14
ProductOverview 14
Dataplate 16
Description 16
Fieldsofapplication 17
Installation 18
Preparationofinstallation 18
Installation 18
Connectionofpipes 19
Checklubricatingoil 20
Connectionofmotor 20
Commissioninganddecommissioning 22
Start-up 23
Installationcheck 23
Checktherotationdirection 23
Operation 23
Checktheoillevel 23
Decommissioning 24
Decommissioningofthemachine 24
Storingthemachine 24
Recommissioning 24
Maintenanceandrepair 25
Ensureoperationalsafety 25
Maintenancetable 26
Preparingmaintenanceworks 26
Cleanvacuumpump 27
Cleaningoffilter 27
Cleanthemeshfilterinthesuctionflange 27
Cleanthefiltercartridgeofthegasballastvalve 28
LubricatingOil 28
Refillingofoil 29
Oilchange 29
De-oilingelements 30
Motorandcoupling 31
Motor 31
Coupling 31
Repair/service 32
Spareparts 32
Errors 33
Tableofmalfunctions 33
Disassemblyanddisposal 36
Disassembly 36
Disposal 36
TechnicalData 37
TechnicaldataV-VC40-150OXY 37
TechnicaldataV-VC202-303OXY 37
Foreword
Foreword
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Foreword
Principles
TheseOperatingInstructions:
areapartofthefollowingoil-floodedrotaryvanevacuumpumpsofmodelV-VC40|50|75|100|150|202|303OXY.
Describehowtousethemsafelyandproperlyinalllifephasesandaretrueforallresponsiblepersons.
Includegeneralinformationoninstallation,commissioning,maintenanceandinspectionworks.
Mustbeavailableattheplaceofapplication.
FigurespresentedintheseOperatingInstructionsserveforbetterunderstandingandcandeviatefromthecomponentsinstalled.Thisdoesnotinfluencethevalidityofthedetailssetoutintheinstructions.
Targetgroup
Thetargetgroupfortheseinstructionsistechnicallytrainedpersonnel.
Supplierdocumentationandaccompanyingdocuments
Document
Contents
No.
Supplierdocumentation
OperatingInstructions
BA231-OXY
DeclarationofConformity
C0045
Declarationofno-objection
7.7025.003.17
Sparepartslist
Sparepartsdocuments
E231
Datasheet
Technicaldataandcharacteristiccurves
D231
D232-20
Infosheet
Watervapourcompatibilityforoil-floodedvacuumpumps
I200
Infosheet
Storageguidelineformachines
I150
Infosheet
Storageguidelineforlubricants
I100
Directives,standards,laws
SeeDeclarationofConformity.
Copyright
TheseOperatingInstructionsareintendedforthecustomer'sinternalpurposes.
Unlessexpresslypermitted,passingontothirdparties,copyingofthesedocuments,exceptforinternalpur-poses,aswellasusingandprovidingtheircontentstothirdparties,eveninexcerpts,isprohibited.
Contraventionswillleadtoclaimsfordamages.
Disclaimer
Pleasenotethatwecannotacceptanyliabilityfordamagesarisingfromfailuretoobservetheinstructions.GardnerDenverSchopfheimGmbHdoesnotassumeliabilityforthefollowingcases:
Notintendeduse
Notcomplyingwiththeseinstructions
Nonobservanceofalldocumentsandspecificationsbelongingtotheoveralldocumentation
Erection,operation,maintenanceandrepairbyinsufficientlyqualifiedstaff
Modificationorremovingofthepartorserialnumber
UsingsparepartsthathavenotbeenapprovedbyGardnerDenverSchopfheimGmbH
UnauthorisedmodificationstothemachineortheaccessoriessuppliedbyGardnerDenverSchopfheimGmbH
Please,alsoconsiderthatrepairsareonlyallowedtobedonebyauthorisedworkshopsusingoriginalspareparts;otherwiseourguaranteewillexpire.
Technicaltermsandabbreviations
Term
Explanation
Machine
Pumpandmotorcombinationreadyforconnection
Motor
Pumpdrivemotor
Vacuumpump
Machineforcreatingunderpressure(vacuum)
Rotaryvane
Designoroperatingprincipleofthemachine
Suctioncapacity
Vacuumpump,volumetricflowrelatedtotheconditionintheinletconnection,specifiedinm3/h
Finalpressure(abs.)
Themaximumvacuumthatapumpreacheswhiletheinletopeningisclosed,displayedasabsolutepressureinmbar(abs.)
Permanentvacuum
Vacuumortheinletpressurerange,atwhichthepumpoperatesincontinuousoperation.
Thepermanentvacuumorinletpressureis≥thanthefinalvacuumand<thantheatmosphericpressure.
Noiseemission
Noiseemittedataspecificloadingstateindicatedasanumericvalue,soundpressureleveldB(A)asperENISO3744.
Abbreviation
Meaning
Fig.
Figure
Tab.
Table
V-VC
Typeofvacuumpump
OXY
Machinepumpsfordeliveringgaseswithincreasedpercentageofoxygenandotheroxidisingagents
Safety
Safety
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Safety
Themanufacturerisnotresponsiblefordamageduetonon-observanceofthewholedocumentation.
General
Theseoperatinginstructionscontainbasicinstructionsforinstallation,commissioning,maintenanceandin-spectionworkwhichmustbeobeyedtoensurethesafeoperationofthemachineandpreventphysicalandmaterialdamage.
Observethesafetyinstructionsinallchapters.
Theoperatinginstructionsmustbereadbytheresponsibletechnicalpersonnel/userbeforeinstallingandcommissioningandmustbefullyunderstood.Thecontentsoftheoperatinginstructionsmustalwaysbeavailableonsiteforthetechnicalpersonnel/user.Instructionsattacheddirectlytothemachinemustbeobeyedandmustalwaysremainlegible.Forexample,thisapplies:
Symbolsforconnections
Dataplateandmotordataplate
Informationsignsandwarningplates
Thedataplatesonthevacuumpumpmaynotberemoved,evenifthemachineisresold.Forallqueriesabouttheproduct,pleasealwaysquotetheserialnumber.
Theoperatingcompanyisresponsibleforobservinglocalregulations.
Labellingofwarnings
Warning
Dangerlevel
DANGER
...warnsofahazardoussituation,whichwillleadtodeathorlife-threateninginjuriesifnotavoided.
WARNING
...warnsofapotentiallydangeroussituation,whichcanleadtodeathorseri-ousinjuriesifnotavoided.
CAUTION
…warnsofahazardoussituation,whichcancauseslightormediumpersonalinjuriesifnotavoided.
NOTICE
...warnsofasituationthatcancausedamagestoordestructionofmaterialassetsifnotavoided.
Symbolsandmeaning
Symbol
Explanation
►
Instructions,action
a),b),...
Instructionsinseveralsteps
Results
Reference
Symbol
Explanation
Warningsigns
Obeyallsafetyinstructionswiththissymbolinordertoavoidinjuryordeath.
Warnsofpotentialriskofinjury
Warnsofelectricalvoltage
Warnsofsuspendedloads
Warnsofhotsurface
Mandatorysigns
Obeyallinstructionswiththissymbolinordertoavoidinjuryordeath.
ObservetheOperatingInstructions
Weareyeprotection
Wearprotectivegloves
Wearsafetyshoes
Wearearprotection
Useadustmask
Disconnecttheplantandsecureitagainstunexpectedrestart
Information,note
Protectionofenvironment
Intendeduse
Ifnotusedasintended,thiscancausedangerousoperatingconditionsandoxidizingmixturescanbegenerated.
ThemachinesoftheversionOXYareonlypermittedtobeoperatedundertheconditionsdescribedbelow.
Aggressive,explosivegaseshazardoustohealth,andorganicsubstancesmustnotbeexhausted.
Thesetypesaresuitablefortheevacuationofclosedsystemsorforacontinuousvacuumwithinthefollow-ingintakepressureranges:
VC40-75:3-500mbar(abs.)
VC100/150:2-500mbar(abs.)
VC202/303:1-500mbar(abs.)
Themachineissuitableforconveyingthefollowingmedia:
Allnon-explosive,non-combustible,non-aggressiveandnon-poisonous,drygasesandgas-airmixtures
Airorothergaseswithincreasedpercentageofoxygen(contentbyvolume21%)andothergaseousoxidisingagents
Theinletairmaycontainwatervapourbutnowaterorotherliquids.
Themachinemustonlybeoperatedinsuchareasasaredescribedintheoperatinginstructions:
Onlyoperatethemachineintechnicallyperfectcondition
Themachinemustonlybeoperatedatanambienttemperatureandinlettemperatureofbetween12and40°C
Pleasecontactusfortemperaturesoutsidethisrange.
Maximumpermissiblebackpressure:+100mbar
Forlubrication,usethespecifiedoiltypeOXY-LUBEPLUS100only
Anyuseextendingbeyondthisuseisseenasnotinaccordancewiththeintendeduse.
Theintendedusealsoincludesthecompliancewiththeoperatingdataandoperatingagentsspecifiedintheoperatinginstructions,thelistedmaintenanceworks,aswellasthedetailsinthedocumentationissuedbythemanufacturersofcomponentsandattachments.
Ifusedundercriticalconditionsand/orincaseofanydoubts,pleasecontactthemanufacturer.Non-obser-vancecancausemachinefailures.
Inadmissibleoperatingmodes
Exhausting,conveyingandcompressingofexplosive,inflammable,aggressive,orpoisonousmedia,e.g.dustasperATEXzone20-22,aswellassolvents
Erectionandoperationinpotentiallyexplosiveenvironment(explosivegas/vapour/mist-airmixturesordust-airmixturesorhybridmixturesofairandflammablesubstances)
Usingthemachineinnon-commercialplantsunlessthenecessaryprecautionsandprotectivemeasuresaretakenintheplant
Continuousoperationoutsidetheinletpressurerange
Operationofthemachinewhenitisonlypartiallyassembled
Usingthemachineinareaswithionisingradiation
backpressuresontheoutletsideofmorethan+100mbar
Modificationstomachineandaccessories
UsingoilthathavenotbeenapprovedbyGardnerDenverSchopfheimGmbH
Operationbynotornotsufficientlyqualifiedpersonnel
Personnelqualificationandtraining
Allworksareonlyallowedtobedonebyqualifiedandtrainedspecialistpersonneloflegalage.Unauthor-isedpersonsarenotallowedtostaywithintheareaofthevacuumpumpandmustbekeptawayfromthedangerzonebysuitablemeasures.
Ensurethatpeopleentrustedwithworkingonthemachinehavereadandunderstoodtheseoperatinginstructionsbeforestartingwork,particularlythesafetyinstructionsforinstallation,commissioning,main-tenanceandinspectionwork
Responsibilities,competencesandmonitoringofpersonnelmustberegulatedbytheoperatingcompany.
Thefollowingworksareonlyallowedtobedonebytechnicalspecialistpersonnel,whohavebeentrainedandinstructedfortheworksassigned:
Transportonlybyforwardingagents
Erection,commissioning,maintenanceandinspectionworks,aswellastroubleshootingbyspecialistpersonnel(e.g.locksmith,mechanics)
Worksontheelectricalsystemareonlyallowedtobedonebyelectricians
Personneltobetrainedandlaypersonsmayonlycarryoutworkonthemachinewhenunderthesu-pervisionofauthorisedspecialistpersonnelandmustbeinstructedaboutpossiblehazardsinasafetyinstruction.
Specialistpersonnel:
Personsthatcanevaluateworkassignedtothemandevaluatepossiblerisksasaresultoftheirtraining,knowledgeandexperienceaswellastheapplicableregulations.
Qualifiedelectrician:
Specialistpersonnelthathasobtainedanelectrotechnicalspecialisteducationandisfamiliarwithworkforsettingup,operationandmaintenanceofelectricalsystemsandoperatingmaterial.
Unauthorisedpersons:
Unauthorisedpersonsarepersonswhocannotappropriatelyprovethattheyarequalified,trained,orin-structedfortheworksonthevacuumpump.Inaddition,thosepersonsshallbeseenasunauthorisedwho,duetotheirphysical,cognitive,andhealthabilities,arenotabletorecognisehazardscausedbythevacuumpump.
Personalprotectiveequipment
Theusermustmakesurethattherequiredprotectiveclothingandprotectiveequipmentisavailableontheplantandusedbythepersonnel.Thenationallegalprovisionsandthenationalregulationsforindustrialsafetymustbeobserved.
Recommendedprotectiveequipment:
Weareyeprotection
Wearprotectivegloves
Wearsafetyshoes
Wearearprotection
Safety-consciousworking
Thefollowingsafetyregulationsapplyinadditiontothesafetyinstructionsandintendeduselistedintheseinstructions:
Accidentpreventionregulations,safetyandoperatingregulations
Standardsandlawsinforce
Hotpartsofthemachinemustnotbeaccessibleduringoperationormustbefittedwithaguard
Risksarisingfromelectricalenergymustbeeliminated
Themachinemustnotcomeintocontactwithflammablematerials.
Riskoffireduetohotsurfaces,outputofhotpumpedmediaorcoolingair
Responsibilitiesoftheuser
Duringthewholeoperatingperiodofthemachine,theoperatingcompanyisobligedtoprovethatthelimitshavebeenmetandtherequiredmaintenanceandinspectionworkshavebeenperformed.
Theusermustensurethat:
Allworksforinstallation,commissioningandmaintenancearecarriedoutbyauthorisedandqualifiedspecialistpersonnel,whogainedenoughinformationbyanin-depthstudyoftheoperatinginstructions
Allworksonelectricalequipmentaredonebyanelectricianincompliancewiththeregulationsforelectri-calinstallations
TheOperatingInstructionsarealwaysavailableinthesiteofoperationofthevacuumpumpforthewholelifephase
Allsafetyinstructionsandsignsonthevacuumpumparealwayscompleteandlegible
Theoperatingandmaintenancepersonneltakenoteofallsafetyinstructions-especiallyofinformationprovidedintheseOperatingInstructions-andobservethem
Thepersonalprotectiveequipmentisavailableandisusedbythepersonnel
Allsafety-relevantregulationsaremet
Unauthorisedpersonscannotentertheoperatingsite
Firewarningandfirefightingpossibilitieshavebeeninstalledandareactive
TheseOperatingInstructionsshallbeamendedbyworkinginstructions,aswellasthedutiestosu-perviseandreport.Withthistheyshallconsidertheoperationaldistinctions.Amongothers,itreferstoinstructionsreferringto:
Organizationofwork
Workprocedures
Specialistpersonnelassigned
IntheeventofaccidentscausedbythevacuumpumpnotifytheGardnerDenverSchopfheimGmbH.Pleasefindcontactdataonthebackpage.
Hazardoussubstances
Conveyingmedia
Machinerythatmayhavecontacttohazardoussubstancescancauseseriousburns,cauterisationorpoi-soningduringdisassembly,maintenanceandrepairwork.
Beforeusingourserviceseachtime,foroccupationalsafetyandenvironmentalprotectionreasons,itisnecessarytoindicateanddeclarehazardoussubstancesonorinthedevice.
SendthedeclarationofclearancefilledinandsignedbacktoGardnerDenver.
Ifnodeclarationtakesplace,wemustassumethatthedeviceisfreefromsuchsubstances.Incaseofdoubt,ourservicedepartmentreservestherighttorejecttheacceptanceuntilthesafetyhasbeendeter-minedwithoutdoubt.
Auxiliarymaterialsandlubricant
Incorrectauxiliarymaterialsandlubricantsmaydecomposeathightemperatures.Theresultingvapoursmaybeharmfultohealthandcausefires.
Useexclusivelytherecommendedauxiliarymaterialsandlubricants
Observetheoilrecommendationsignonthepump
Observethesafetydatasheetsofthesubstancesused
Observetheintendeduseofthesubstancesused
Observethemaintenanceintervalsofthesubstancesused
Safetyequipment,monitoredfunctions
Missingornon-functionalsafetyequipmentmayleadtodangerousoperatingstatesandthusresultinlife-threateninginjuries.
Donotmodifyorbypasssafetyequipmentandsafetyfunctions
Checkthefunctionatregularintervals
EmergencyStop/EmergencyOff
Missingsafetyequipmentmayleadtohazardousoperatingstates.Thiscanresultinseveretomortalinjury.
ThemachinedoesnothaveitsownEmergencyStoporEmergencyOff.Thismustbeimplementedbytheuser,forinstance,byintegrationofthemachineintheuser'ssafetyconcept.
Protectionofenvironment
Environmentaldamagemaybecausedbytheincorrectdisposalofoperatingmaterialandmaterials.Forquestionsaboutenvironmentalprotectionaswellasnationalregulations,pleaseconsultyourlocaldisposalcompany.
Alloperatingmaterialsaswellasallgases,vapoursorliquids,e.g.lubricatingoilescapingduringopera-tionandmaintenancemustbecollectedanddisposedofinanenvironmentallyfriendlymanner.
Transport,storageanddisposal
Transport,storageanddisposal
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Transportandstorage
Transport
WARNING
Deathbyfallingdownortippingoverofthetransportedgoods!
Fallingortippingoveroftransportedgoodscancauseseriousorfatalinjuries.Limbscanbecrushed.
Selecttheliftingdeviceaccordingtothetotalweighttobetransported.
Securethemachineagainsttippingoverandfalling.
Alwaysattachthemachineonallpresentloadhandlingequipment.Attachingatonlyonepointisforbidden.
Donotstandunderneathasuspendedload.
Putthegoodstobeconveyedonahorizontalbase(max.inclination:10°inalldirections).
Unpackandchecktheas-deliveredcondition
Unpackthemachineonreceiptandcheckfortransportdamage.
Immediatelynotifythemanufactureroftransportdamages.
Checkthescopeofdeliveriesforcompleteness.
Disposeofthepackaginginaccordancewiththelocalregulationsinforce.
Liftingandtransporting
WARNING
Bodilyinjuryresultingfromimproperoperation!
Improperoperationoftheliftinggearandthetransportedgoodscancauseseri-ousorfatalinjuries.
Liftandtransportthemachineonlyonthepermissibleloadhandlingequipment.
Loadscrosswisetotheloadhandlingequipmentarenotpermitted.
Avoidimpactstress.
Wearyourpersonalprotectiveequipment.
Eyebolt
1
1
Fig.1Loadhandlingequipmentforliftingandtransporting
Thepumpissuppliedonapallet.
Unloadthepumpusingaforkliftorpallettruckandtransporttotheinstallationlocation.
Tightentheeyebolt(
Fig.1
/1)firmly.
Forlifting,themachinemustbesuspendedusingtheeyebolt(
Fig.1
/1)andliftinggear.
Liftthepumpfromthepalletandalign.
Storage
NOTICE
Materialdamagecausedbyimproperstorage!
Improperstoragecandamagethemachine.
Observethestorageconditionsdescribedbelow.
Ambientconditionsduringstorage
Dust-free
Inadryplace
Vibrationfree
Protectedagainstsunradiation
Storagetemperature:-10°Cto+60°C
Rel.airhumidity:max.80%
Closetheopeningsair-tight
Themachinemustbestoredinadryenvironmentwithnormalairhumidity.Itshouldnotbestoredformorethan6months.
Forlong-termstorage(morethan3months),werecommendcontactingourElmoRietschleService.
匡SeeInfo"Storageinstructions",page
4
.
Setupandoperation
Setupandoperation
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Productoverviewandfunctioning
ProductOverview
P1 P B OF
E
F
F
D O2 U
A
E
E
F
H M N Q
L
T
E
I K
Vacuumconnection
Exhaustairoutlet
Inletflangewithnon-returnvalve
Coolingairinlet
Coolingairoutlet
Oilfillingpoint
Oilsightglass
Oildischargepoint
Airde-oilingelement
Oilrecommendationplate
Dataplate
Directionofrotationarrow
O2 InformationsignOxygen(OXY)
Drivemotor
P1 Motordataplate
Hotsurfaces>70°C
De-oilerhousing
Gasballastvalve
Fig.2VacuumpumpV-VC40-VC150OXY
P1
Q
O
O2
D
A
B
F
F
F
E
F
P
U H
M
N
L
T
E
I
K
A
Vacuumconnection
M
Oilrecommendationplate
B
Exhaustairoutlet
N
Dataplate
D
Inletflangewithnon-returnvalve
O
Directionofrotationarrow
E
Coolingairinlet
O2
InformationsignOxygen(OXY)
F
Coolingairoutlet
P
Drivemotor
H
Oilfillingpoint
P1
Motordataplate
I
Oilsightglass
Q
Hotsurfaces>70°C
K
Oildischargepoint
T
De-oilerhousing
L
Airde-oilingelement
U
Gasballastvalve
Fig.3VacuumpumpV-VC202/V-VC303OXY
Dataplate
6
7
109 8
21
4 5
3 4 5
2
1
Model/size(mechanicalversion)
Serialnumber
Yearofconstruction
Datamatrixbarcode
ArticleNo.
Fig.4Dataplate(example)
Thefollowinginformationisencodedasbarcode:
Materialnumber(MA)
Productionorder(PR)
SerialNumber(SC)
Description
Speed50Hz/60Hz
Motoroutput50Hz/60Hz
Operatingmode
Pumpingcapacity50Hz/60Hz
Finalpressure(abs.)50Hz/60Hz
TheV-VC40–303OXYaresingle-stageoil,floodedrotaryvanevacuumpumps.Therotaryvanedividesthepumphousingintoseveralchamberswhosevolumeschangeperiodically.Theoilensuresforthesealingofthegap,anoptimumlubricationandthedissipationofthecompressionheat.
Thepumpshaveanintegratedmeshfilteronthesuctionsideandontheoutletsideanoilandoilmistsep-aratortoreturntheoiltotheoilcirculationsystem.Thevacuumpumpishousedinasoundcover.Afanbe-tweenthepumphousingandthemotorcoolstheairinthepumphousingandcausescoolingofthecircu-latingoil.
Anintegratednon-returnvalvepreventstheevacuatedsystemfrombeingventilatedafterthepumphasstopped.Withstandstilltimeslongerthantwominutes,theconnectinglineshouldbeventtoatmosphericpressureinordertoavoidpossibledamages.
Whenthepumpisatoperatingtemperature,astandardgasballastvalve(
Fig.2
/U)preventsthecondensa-tionoflowquantitiesofwatervapourinsidethepump.Thewatervapourcompatibilitymayvarydependingonthepumpversion(seeInfoI200).
Itisdrivenviaacouplingbyaflanged,three-phasestandardmotor.
Tobeabletodistinguishthemfromthestandardvariants,theV-VCOXYpumpsarebluepainted.
Fieldsofapplication
Theoil-floodedrotaryvanevacuumpumpsV-VCOXYaresuitableforsuckingoutofairorothergaseswithincreasedpercentageofoxygen(contentbyvolumeabove21%).
Thenominalsuctioncapacitywithunrestrictedsuctionis40,50,70,100,150,200and300m3/hat50Hz.DatasheetD231(VC40-150)orD232-20(VC202-303)showsthedependencyofthesuctioncapacityontheinletpressure.
Thesetypesaresuitablefortheevacuationofclosedsystemsorforacontinuousvacuumwithinthefollow-ingintakepressureranges:
VC40-75:3-500mbar(abs.)
VC100/150:2-500mbar(abs.)
VC202/303:3-500mbar(abs.)
Ifthemachineisoperatedcontinuouslyoutsidetheserangesthereistheriskofoilleakingthroughtheout-letopening.Whenevacuatingclosedsystemsthevolumetobeevacuatedmustbenomorethan2%ofthenominalpumpingcapacityofthevacuumpump.
Forcontinuousoperation>100mbar(abs.),thenexthighermotoroutputshouldbeused.
Iftheunitisswitchedonmorefrequently(atregularintervalsofapprox.10timesperhour)orathigherambienttemperaturesandinlettemperatures,excesstemperaturelimitofthemotorwind-ingandthebearingsmaybeexceeded.
Contactthemanufacturerregardingsuchoperatingconditions.Observetheambientandintaketemperature(seechapter
2.4
).Observetheprotectionclassofthemotor(motordatasign).
Ifitisinstalledintheopenairtheunitmustbeprotectedfromenvironmentalinfluences,(e.g.byaprotectiveroof).
Installation
Installation
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Installation
WARNING
Risktoduetoimproperinstallationandcommissioning!
Improperorwronginstallationcancausefireandseriousinjuriesordeath.
Onlyauthorisedspecialistpersonnelthathavebeentrainedaboutthesafetyregulationsforhandlingofoxygenplantsareallowedtoinstallandcommis-sionthepump.
TheregulationsforsafetyandhealthatworkBGR500issuedbytheprofes-sionalassociations(Operationofoxygenplants)orotherrelevantnationalregulationsmustbemet.
Preparationofinstallation
WARNING
Riskoffireduetoinadmissibleoxygenconcentration!
ThevacuumpumpOXYisnotgas-tight.Forfreelyblowingoutvacuumpumpsthepercentageofoxygenintheroomairwillbeincreased.Oxygenenrichmentintheroomaircancausefire.
Sufficientlyventtheplaceofinstallation.Theoxygencontentbyvolumeintheroomairmaynotexceed21%.
Ensurethefollowingconditions:
Machinefreelyaccessiblefromallsides
Donotcloseventilationgridsandholes
Sufficientspaceforinstallingandremovingpipesandformaintenancework,particularlyfortheinstal-lationanddeinstallationofthemachine
Noinfluencebyexternalvibrations
Hotexhaustairfromothermachinesmaynotbesuckedinthecoolingsystem
Goodventilationintheinstallationroom
Suctionflange(
Fig.2
/D),Oilfillingpoint(
Fig.2
/H),Oilsightglass(
Fig.2
/I),Oildrain(
Fig.2
/K),Gasbal-last(
Fig.2
/U)andde-oilerhousing(
Fig.2
/T)mustbeeasilyaccessible
Formaintenanceworks,provideforaspaceofatleast50cmaroundthemachine.
Installation
CAUTION
Burnsduetohotexhaustgases!
Placethefreelyblowingmachineinawaythathazardsduetohotexhaustgasesare
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