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ActuatorDeviceusedtooperateavalveusingelectric,pneumaticorhydraulicmeans.Oftenusedforremotecontrolorsequencingofvalveoperations.
AlloysteelAsteelconsistingprimarilyofironwithsomepercentageofoneormoreotherelementssuchaschromium,nickel,manganese,orvanadiumdeliberatelyaddedtoenhanceitsproperties.
AmbienttemperatureTheprevailingtemperatureoftheenvironmentimmediatelysurroundinganobject-generallyconsideredtobe-20°Fto+100°F.
AusteniticstainlesssteelThecommonstainlesssteel,wheretheprimarymicrostructureisausteniteandthecompositionprimarilyironbutalsoincludesbothchromiumandnickel.Thesteelsaredesignatedas300seriessuchas304,316,CF8M,etc.
BevelgearoperatorDevicefacilitatingoperationofagateorglobevalvebymeansofasetofbevelgearshavingtheaxisofthepiniongearatrightanglestothatofthelargerringgear.Thereductionratioofthisgearsetdeterminesthemultiplicationoftorqueachieved.
BackseatAshoulderonthestemofagateorglobevalvewhichsealsagainstamatingsurfaceinsidethebonnettopreventleakageofmediathroughthebonnetstuffingboxwhenthevalveisfullyopened.
BallTheclosureelementofaballvalve.
BallvalveAvalveusingasphericalclosureelementwhichisrotatedthrough90°toopenandclosethevalve.
BodyTheprinciplepressurecontainingpartofavalveinwhichtheclosureelementandseatsarelocated.
BoltedbonnetAbonnetwhichisconnectedtoavalvebodywithboltsorstudsandnuts.
BoltedconstructionDescribesavalveconstructioninwhichthepressureshellelements(suchasbodyandclosuresofatrunnionballvalve)areboltedtogetherandsocanbetakenapartandrepairedinthefield.
BonnetThetoppartofavalve,attachedtothebody,whichcontainsthepackinggland,guidesthestem,andadaptstoextensionsoroperators.
Bore(orport)Theinsidediameterofthesmallestopeningthroughavalve,e.g.,insidediameterofaseatring,diameterofholethroughballinaballvalve.
ButtweldendTheendconnectionofavalvesuitablypreparedforbuttweldingtoaconnectingpipe.
CarbonsteelIroncontainingcarbonintheformofcarbides,about0.1to0.3percentcarbonwithnootheralloyingelementsotherthanthesulfur,phosphorus,andotherelementspresentinalmostallsteels.
CastironThecommontermforcastgrayironorironcontainingflakecarbonintherangeof_%to2_%.Castironisbrittle,exhibitingverylittleductilitybeforefracturing.
CastingAproductortheactofproducingaproductmadebypouringmoltenmetalintoamoldandallowingittosolidify,thustakingtheshapeofthemold.
CharpytestAdestructivemechanicaltestconductedonapreciselymachinedcouponofsteeltobetested.Thecouponisclampedinaspecialmachineandsubjectedtolateralhammerblow.Thetestprovidesarelativemeasureofthetoughnessofthesteeloritsresistancetoshockorimpactloadsandisusuallyrequiredformaterialusedinlowtemperatureapplications.
CheckvalveAone-directionalvalvewhichisopenedbythefluidflowinonedirectionandclosedautomaticallywhentheflowstopsorisreversed.
ClapperThehingedclosureelementofaswingcheckvalve.
ClassApressureratingexpressedasadimensionlessnumber.Theclassratingchartsgiveactualpoundspersquareinchmaximumallowablepressureatagiventemperature.
ClosureTheendsofaboltedconstructionballvalve,boltedtothebody,whichoftencontaintheseatrings.
ClosureelementThemovingpartofavalve,positionedintheflowstream,whichcontrolstheflowthroughthevalve,e.g.,wedge,plug,clapper,ball.
CvFlowcoefficientexpressedasthenumberofgallonsofwaterthatwouldflowthroughanopening,suchasavalveport,in1minuteunderadifferentialpressureof1psi.
CWPColdworkingpressure-themaximumallowablepressureundernon-shockconditionsatambienttemperature(-20°Fto+100°F).
DezincificationAformofpittingcorrosionwhichattackscertainzincbearingcopper-basedalloys,oftencalled"yellowbrasses",whenincontactwithseawaterorfreshwaterthatishighinoxygenandcarbondioxide.(ASTMB61andB62are"redbrasses"andnotsusceptibletodezincification.)
DoubleblockandbleedThecapabilityofavalveunderpressuretoobtainasealacrossboththeupstreamanddownstreamseatringsandtohaveitsbodycavitybleddowntoatmosphericpressure.
DrainplugAfittingatthebottomofavalve,theremovalofwhichpermitsdrainingandflushingthebodycavity.
ElastomerAnaturalorsyntheticelasticmaterial,oftenusedforo-ringseals.Typicalmaterialsareviton,buna-n,EPDM(ethylenepropylenedimonomer),etc.
EmergencyseatsealAfittingonthevalvebodythroughwhichsealantcanbeinjectedtoeffectaseatsealinanemergencysituation.
EndconnectionThetypeofconnectionsuppliedontheendsofavalvewhichallowsittobeconnectedtopiping-maybeweldend,flangedend,threadedorsocketweld.
FacetofaceTheoveralldimensionfromtheinletfaceofavalvetotheoutletfaceofavalve(oneendtoanother)allowingvalvesofthesamesizeandpressureclasstobemutuallyinterchangeable,regardlessofmanufacturer.
FacingThefinishofthegasketcontactsurfaceofaflange.
FittingAnycomponent,otherthanvalves,usedwithpipeaspartofthepressuresystemandnormallyreferringtoitemscoveredbyanationalstandard.
FlatFace(FF)AflangesurfaceinwhichthegasketsealingareaistheentiresurfacefromtheIDtotheoutsideedge.Usuallyusedforclass125castironvalves.
FiresafeAvalvedesignthatiscapableofpassingafiretestwithspecifiedlimitsonleakagetotheatmosphereanddownstreamafterbeingclosedsubsequenttofireexposure.
FloatingballAballvalvedesigninwhichtheballisnotrigidlyheldonitsrotationalaxisandsoisfreetofloatbetweentheseatrings.
ForgingAmetalworkingprocessthatinvolveshammeringorsqueezing,withorwithoutadie,athotworkingtemperaturestoformaspecificshape.
Fullbore(fullopening)Describesavalveinwhichthebore(port)isnominallyequaltotheboreoftheconnectingpipe.
FullpenetrationweldDescribesthetypeofweldwhereintheweldmetalextendsthroughthecompletethicknessofthepartsbeingjoined.
GasketAcomponentwhosepurposeistosealajointbetweentwolargercomponents,softerthanthesurfacesofthejointbeingsealedandusuallysqueezedbymeansofboltingtoeffecttheseal.
GateTheclosureelementofagatevalve(sometimescalledwedgeordisc)
GatevalveAstraightthroughpatternvalveinwhichclosureelementisawedgesituatedbetweentwofixedseatingsurfaces,withmeanstomoveitinoroutoftheflowstreaminadirectionperpendiculartothepipelineaxis.Usedasablockvalve,oron-offvalve.
GlandorglandbushingThepartofthevalvewhichretainsorcompressesthestempackinginastuffingbox.
GlandfollowerorglandflangeThecomponentusedtoholddownorretaintheglandinthestuffingbox.
GlobevalveAvalvewhoseclosureelementisaflatdiscorconicalplugsealingonaseatwhichisusuallyparalleltotheflowaxis.Canbeusedforthrottlingservices.
GraphiteFlexiblecarbonmaterialusedtomakegasketsandpacking.Thegasketsmaybeflatgraphitesheetorhavemetalinsertsforaddedstrength.Thepackingisacombinationoflatticebraidedringsusedasanti-extrusionorwiperringsanddie-formedringswhicharecompressedtoeffecttheseal.
GreasefittingAdevicewhichpermitsinjectionofgreaseintoabearingsurface.
HandwheelAwheel-shapedvalveoperatingdeviceintendedtobegraspedwithoneorbothhandswhichallowsturningthevalvestemoroperatorshafttowhichitisattached.
HardfacingAsurfacepreparationinwhichanalloyisdepositedonametalsurfaceusuallybyweldoverlaytoincreaseresistancetoabrasionandorcorrosion.
HeatanalysisAchemicalanalysisconductedbyafoundryimmediatelypriortopouringwhichmeasurestheexactchemicalcompositionofaparticularbatchofmoltenmetal.
HeattreatmentDescribesanyprocessorprocedurebywhichtheinternalstructureofsteelisalteredbyheatingtoproducedesiredphysicalandmechanicalcharacteristics.
HottapAconnectionmadetoapipelinewhilethelineisunderpressureorinservice.Aspecialprocedureisrequiredtomakeanopeninginthepipewithoutleakinganyofthelinecontents.
HottearsAdefectoccurringincastingscausedwherepartiallysolidifiedorweak,newlysolidifiedsectionsaresubjectedtoapullresultingfromthecontractionofthinnerpartsthathavesolidifiedearlier.Ahottearisanintergranularfailure.
HueytestAcorrosionresistancetestforstainlesssteel,mostusefulforpredictingresistancetointergranularcorrosion.
HydrostatictestApressuretestinwhichavalveistestedwithwatertodetectleaks-maybeashelltestoraseatclosuretest.
IBBMIronbody,bronzemounted-commontermforvalveswithcastironbodyandbonnetandbronzetrim(seatingsurfaces,stem,bushings).
IDThemeasurementoftheinsidediameterofacircularpart.
ISRSInsidescrew,risingstem-commontermforanyvalvedesigninwhichthestemthreadsareexposedtothefluidbelowthepackingandthestemrisesupthroughthepackingwhenthevalveisopened.
LeverAnoperatingdeviceforquarter-turnvalves.
LiquidpenetrantinspectionAnondestructivemethodofdetectingthepresenceofsurfacecracksandimperfectionsthroughuseofaspecialreddye.AbbreviatedasLPIorPT.
LockingdeviceAnyvalveattachmentwhosepurposeistopreventtheoperationofthevalvebyunauthorizedpersons.
MagneticparticleinspectionAnondestructivemethodofdetectingthepresenceofsurfacecracksandimperfectionsthroughuseoffineironparticlesinanelectricalfield.AbbreviatedasMPIorMT.
MaterialTestReportsCertificatesprovidedbythesteelmanufacturerindicatingthechemicalanalysisandmechanicalpropertiesofaspecificbatchofsteeltracedbysequentiallyassignedheatnumbersorcodes.
MoldAhollowcavity,frequentlyinpackedsand,forgivingadesiredshapetoamaterialinamoltenorplasticshape.
NPSNominalpipesize-dimensionlessnumberusedtoindicatesizesofpressurepipeandvalves-usedinterchangeablywithvalvesizeininches.
NPTNationalPipeThread-standardtaperedthreadforpressurepipeandcomponents.RequirementsdefinedinASMEB1.20.1.
NRSNon-risingstem-Agatevalvehavingitsstemthreadedintothegate.Asthestemturnsthegatemovesbutthestemdoesnotrise.Stemthreadsareexposedtothelinefluid.
ODThemeasurementoftheoutsidediameterofacircularpart.
O-ringAnelastomericorsyntheticsealringofcircularcrosssection.
OS&YOutsideScrew&Yoke-Avalvedesigninwhichthestemthreadsareabovethepackingglandoroutsidethevalvebodyandthereisayoketosupportthetoporouterendofthestem.
PackingThedeformablesealingmaterialinsertedintoavalvestuffingboxwhichwhencompressedbytheglandprovidesatightsealaboutthestem.
PatternAduplicatemadeofwoodormetalofaparttobecast.Usedtoformthemoldintowhichthemoltenmetalispoured.
PinholeNumeroussmallgasholesatthesurfaceorjustbelowthesurfaceofcastings,generallyoccurringinthethickerpartsofthecastingasareductioninthesolubilityofgasesinthemetalasthemetalcools.
PinionshaftTheexternalinputshaftofcertaingearoperatorswhichdrivetheinternalreductiongearing.
PlasticsAbroadclassificationcoveringavarietyofnon-metallic,syntheticororganicmaterialscapableofbeingmoldedorformedintodesiredshapes.TypicalmaterialsincludenylonsandtetrafluoroethylenessuchasDuPont’sTeflon".
PMIPositivematerialidentification-amethodforcrosscheckingtheidentityofapieceofmaterial,oftenusingaportablespectrometer,usuallywithx-rays(TN9266,nuclearanalyzer)oraweldingarc(ArcMet900,opticalspectrometer).
PneumatictestAtestinwhichavalveistestedwithair-usuallyaseatclosuretest.
PorosityAdefectfoundincastingsorweldsconsistingofgasbubblesorvoidsinthesolidifiedmetal.
PositionindicatorAnyexternaldevicewhichvisuallyindicatestheopenandclosedpositionofvalve.
Pressure-TemperatureRatingsThemaximumallowableworkingpressuresatspecifiedtemperatures.Forsteelvalves,theratingsaredefinedby"classes"andfoundinASMEB16.34.Forironandbronzevalves,theratingsaredefinedintheapplicableMSSspecifications.
ProductAnalysisThechemicalanalysisofamaterialdoneonafinishedcomponenttoshowcompliancewiththematerialspecifications.Usuallyhastolerancesdefinedforeachelementtoallowfordifferencesinthecompletedproductcomparedtothemoltenmetal.
PSIPoundspersquareinch-theforceperunitareaexertedagainstaresistingbody.
RaAbbreviationfor"arithmeticaverageroughnessheight"-themeasureoftheroughnessofasurfaceexpressedinmicroinches.Thehigherthenumber,therougherthesurface.Usedtodesignatethedesiredsurfacefinishforendflangeraisedfaces.
RadiographicinspectionAnondestructiveinspectionmethodusingx-raystolocateinternalflawsincastings,fabricatedpartsandwelds.AbbreviatedasRT.
Raisedfaced(RF)Theraisedareaofaflangefacewhichisthegasketsealingsurfacebetweenmatingflanges.DefinedinASMEB16.5.Class150and300valveshave0.06"RFandClass600anduphavea0.25"RF.
ReducedportAvalveportopeningthatissmallerthanthelinesizeorthevalveendconnectionsize.
Ringtypejoint(RTJ)Aflangeconnectionusingaspeciallyshapedsoftmetalringasagasket.Generallyusedonhighpressurevalves.Maybethebodyandbonnetconnectionand/ortheendflangeconnection.
ResilientseatAvalveseatcontainingasoftsealsuchasano-ringorplastictoassuretightshut-off.
RimpullTheforcerequiredattheedgeofthehandwheeltogeneratetherequiredtorqueatthecenterofthehandwheel.
RSRisingstem-Avalvestemwiththreadsarrangedsothatasthestemturns,thethreadsengageastationarythreadedareaandliftthestemalongwiththeclosureelementattachedtoit.
ScheduleAsystemforindicatingthewallthicknessofpipe.Thehighertheschedulenumber,thethickerthewallforacertainpipesize.
SealweldAweldthatdoesnotcontributeanythingtothemechanicalintegrityofanassembly,butismadepurelytosealorpreventleakagefrom,forinstance,athreadedjoint.
SeatThepartofavalveagainstwhichtheclosureelementeffectsatightshut-off.
Self-relievingTheprocessbywhichexcessiveinternalbodycavitypressureisautomaticallyrelievedeitherintotheupstreamordownstreamline-generallyfoundinballvalves
ShrinkageInternaldefectincastingsthatareinternalvoids,irregularinshape,causedbyvolumecontractionduringsolidification.Canbecausedbynotmaintainingafluidchanneltotheriserduringsolidification.
Socketweldend(SW)TheendconnectionofavalvesuitablypreparedforSocketweldingtoaconnectingpipe.
SourgasNaturalgascontainingsignificantamountsofhydrogensulfide(H2S).Requiresspecialmaterialtreatmentstoavoidvalvefailuresfromsulfidecorrosioncracking.
SpecificationAdocumentthatdefinestherequirementsthatafinishedproductmustconformto-mayincludechemicalandmechanicalproperties,tolerances,marking,shipping,etc.
SpurgearThesimplestofgears-inagearset,thepinionandringgeararealignedonparallelshafts.Canbeaddedtoanothergearoperatortofurtherincreasethemechanicaladvantageaffordedbythegear.
SquareoperatingnutAnut,usually2"x2",whichisattachedtoavalvestemorthepinionshaftofagearoperatorallowinguseofwrenchestoquicklyoperatethevalve.
StainlesssteelAnyofanumberoftypesofironalloywithchrome,nickel,orotherelementsthatdoesnotoxidizeinfreeair.
StemTherodorshafttransmittingmotionfromanoperator(handwheelorgearoperator)totheclosureelementofthevalve.
Stemnut(yokenut)Thethreadednutthatsurroundsareciprocatingvalvestemandcausesthestemtomovewhenthenutisrotated.
StudAbolt,threadedonbothends,oftenusedinboltingtogetherbodiesandbonnetsorbodiesandclosures.
StuffingboxTheannularchamberprovidedaroundavalvesteminasealingsystemintowhichdeformablepackingisplaced.Sometimescalledpackingchamber.
SwingcheckvalveAcheckvalveinwhichtheclosureelementisahingedclapperwhichswingsorrotatesaboutasupportingshaft.
TensilestrengthThehighesttensilestressthatamaterialcanwithstandbeforefailureorruptureoccurs-theforcebeingappliedinadirectiontendingtoelongatethematerial.
TensiletestAdestructivetestperformedonaspeciallymachinedspecimentakenfrommaterialinitsdeliveredconditiontodeterminemechanicalproperties,suchastensilestrength,yieldstrength,andpercentelongation.
ThrottlingTheintentionalrestrictionofflowbypartiallyclosingoropeningavalve.
ThrustThenetforceappliedtoapartinaparticulardirection-e.g.,ontheendofavalvestem
TorqueTherotationalforceimposedonorthroughashaft,usuallyexpressedinfoot-pounds.
TrimCommonlyreferstothevalve’sworkingpartsandtotheirmaterials.Usuallyincludesseatringsealingsurfaces,closureelementsealingsurfaces,stems,andbackseats.TrimnumberswhichspecifythematerialsaredefinedinAPI600andAPI602.
TrunnionThepartofaballvalvewhichholdstheballonafixedverticalaxisandaboutwhichtheballturns.
TurnstooperateThenumberofcompleterevolutionsofahandwheelorthepinionshaftofagearoperatorrequiredtostrokeavalvefromfullyopentofullyclosedorviceversa.
UltrasonicinspectionAninspectionprocedureusinghighfrequencysoundwavestodetectwallthicknessorflawsthroughoutthethicknessofmetalparts.AbbreviatedasUT.
UnionbonnetAtypeofvalveconstructioninwhichthebonnetisheldonbyaunionnutwiththreadsonthebody.
ValveAdeviceusedtocontroltheflowoffluidcontainedinapipeline.
WOGWater-oil-gas-aratingdesignationgenerallyusedforsmallvalveschieflyinlowratings.Indicatesmaximumworkingpressureatambient+32°Fto+100°F.AlsocalledNonshockRating.
WorkingpressureThepressure(poundspersquareinch)atwhichavalveisdesignedtooperate.
WallthicknessThethicknessofthewallofthepressurevesselorvalve.Forsteelvalves,minimumthicknessrequirementsaredefinedinASMEB16.34,API600,andAPI602.
WormgearsAgearsetinwhichtheinputshaftisoffsetfromandperpendiculartotheoutputshaft,anddrivinggearisverysmall,andperpendiculartothedrivengear.Wormgearoperatorsareusedonballvalves.
YieldstrengthThelimitingstressbeyondwhichamaterialwillsustainpermanentdeformation.
YokeThepartofgateorglobevalvewhichactsasabrackettosupportthetoporouterendofthestemandstembearing.
VALVESPECIFICATIONSBelowisalistingofthebasicspecificationsusedinthedesignandmanufactureofvalvesandfittings.
AmericanPetroleumInstituteAPIQ1SpecificationforqualityprogramsAPI6DSpecificationforpipelinevalves
API6FAFiretestforvalves
API598Valveinspectionandtesting
API600Steelgatevalves,flangedandbuttweldingends,boltedandpressuresealbonnets
API602Compactsteelgatevalves-flanged,threaded,welding,andextendedbodyends
API607Firetestforsoftseatedquarterturn
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