自动切割机分析

修订版1制造GETECH201WoodlandsAvenue9#05-Spectrum2Singapore电话：65-传真：65-网址GETECHGETECH自动切割本手册所含信息归EECH自动化公司所有。未经EECH事先批准，不得全部或部分拷贝或复制。本手册所载信息若有变更，恕不另行通知。此类信息不应当被理解为EECH的承诺。如发现本手册有任何错误之处或您对其内容有任何评论，请通知我方。版日版日变更内201403第一次发Tableof引Tableof引 操作程 生产方 操作顺 示教方 机器规 规 公用设 塔灯规 安全注意事 危险标 危 警 小 锁 锁定程 主要组件和模 组 进料输送机模 选择和放置模块 摄像模 工作站模 外运输送机模 主轴模 手动刀具更 刀具自动更换功 真空系 真空抽风 真空集尘 电气部件及其布 4.1A段（控制面板 操作面 预防性维 日常维 每周维 每月维 半年维 设备故障排除/维修程 主轴速度问 真空泵跳 摄摄像机频繁标 切割不足和过度切割问 7.5.伺服电机问 维修程 更换过滤袋、涤纶过滤器和筒式过滤 更换轴伺服电 更换真空 更换主 更换摄像 更换控制盒内的各组 更换计算 更换主轴转换 8.耗 GETECHAUTOMATIONPTEGetechAutoRouterGETECHAUTOMATIONPTEGetechAutoRouterMachine(GAR)Instruction引言图1aGETECH自动切割机PageGETECHAUTOMATIONPTEGetechGETECHAUTOMATIONPTEGetechAutoRouterMachine(GAR)InstructionGAR包括6个由免维护交流伺服电机驱动的高刚性线性轴。这6个轴分别为操作程生产方PageGETECHAUTOMATIONPTEGetechAutoGETECHAUTOMATIONPTEGetechAutoRouterMachine(GAR)Instruction操作顺 示教方返回目录页PageGETECHAUTOMATIONPTEGETECHAUTOMATIONPTEGetechAutoRouterMachine(GAR)InstructionPageGETECHAUTOMATIONPTEGetechAutoRouterMachine(GAR)Instruction机器规格规重量：约975千克2.2公用设GETECHAUTOMATIONPTEGetechAutoRouterMachine(GAR)Instruction机器规格规重量：约975千克2.2公用设返回目录Page由终端用户自备的设线数(mmx4颜色:中黑相(火线黑接绿色/黄电压(伏415/电流(安培AC415无3+N50巴6GETECHAUTOMATIONPTEGetechAutoRouterMachine(GAR)Instruction 塔灯规 安全注意事项GETECHAUTOMATIONPTEGetechAutoRouterMachine(GAR)Instruction 塔灯规 安全注意事项•••••••••返回目录PageGETECHAUTOMATIONPTEGetechAutoRouterMachine(GARGETECHAUTOMATIONPTEGetechAutoRouterMachine(GAR)Instruction 危险标 危图 图 警图 返回目录PageGETECHAUTOMATIONPTEGetechAutoRouterMachine(GAR)GETECHAUTOMATIONPTEGetechAutoRouterMachine(GAR)Instruction图 图2.5.2d图2.5.2e返回目录PageGETECHAUTOMATIONPTEGetechAutoRouterMachine(GETECHAUTOMATIONPTEGetechAutoRouterMachine(GAR)Instruction图 图 返回目录PageGETECHAUTOMATIONPTEGetechAutoRouterMachine(GAR)GETECHAUTOMATIONPTEGetechAutoRouterMachine(GAR)Instruction 小图2.5.3a 锁返回目录PageGETECHAUTOMATIONPTEGetechAutoRouterGETECHAUTOMATIONPTEGetechAutoRouterMachine(GAR)Instruction锁定程图 图 返回目录PageGETECHAUTOMATIONPTEGetechGETECHAUTOMATIONPTEGetechAutoRouterMachine(GAR)Instruction返回目录页PageGETECHAUTOMATIONPTEGetechAutoRouterMachine(GETECHAUTOMATIONPTEGetechAutoRouterMachine(GAR)Instruction主要组件和模块组 进料输送机模块图 返回目录页PageGETECHAUTOMATIONPTEGetechAutoGETECHAUTOMATIONPTEGetechAutoRouterMachine(GAR)Instruction 选择和放置模块（返回目录页PageGETECHAUTOMATIONPTEGetechGETECHAUTOMATIONPTEGetechAutoRouterMachine(GAR)Instruction 摄像模图 返回目录PageGETECHAUTOMATIONPTEGetechGETECHAUTOMATIONPTEGetechAutoRouterMachine(GAR)Instruction 工作站模返回目录PageGETECHAUTOMATIONPTEGetechGETECHAUTOMATIONPTEGetechAutoRouterMachine(GAR)Instruction 外运输送机模块图 返回目录PageGETECHAUTOMATIONPTEGetechAutoRouterMachine(GAR)Instruction 主轴模图3.7a返回目录Page0.15GETECHAUTOMATIONPTEGetechAutoRouterMachine(GAR)Instruction 主轴模图3.7a返回目录Page0.150.5AC3383-83-ToolBreakGETECHAUTOMATIONPTEGetechGETECHAUTOMATIONPTEGetechAutoRouterMachine(GAR)Instruction手动刀具更换图 返回目录页PageGETECHAUTOMATIONPTEGetechAutoRouterMachine(GAR)Instruction3.7.2GETECHAUTOMATIONPTEGetechAutoRouterMachine(GAR)Instruction3.7.2刀具自动更换功能机器GAR1200具有自动换刀功能自动换刀过程如刀具参数(参照软件手册)中设定的使用寿命值已到，机器将自动进行刀具更换，更换新刀具后自动恢复生产。如果断刀感应器检测到刀断，报警发生，机器也将自动进行刀具更换。然而和上面第一种情况不同的是机器进入暂停模式，允许用户检查任何异常。恢复生产需要“Sa开始按钮。Figure3.7.2aRightTable（右工作台自动刀具更换装置每边工作台由4个独立的套管去存放新刀具更换程序简介如下1.主轴首先会定位回到换刀夹爪的上方，夹爪打开升起并抓紧刀具轮轴2.主轴释放刀具,换刀夹爪拔出刀具后丢到下面的刀具回收盒。换刀夹爪通过光束3.同时主轴升起并回到刀具检查位置，通过断刀感应器确认刀具已从主轴中清4.主轴回到工作台并定位在新刀具的上方，慢慢地降低抓紧新的刀具5一旦抓取程序完成，主轴再次移回刀具检查位置确认有无刀具及抓取深度是否正确。6.主轴开始运作并继续后面的生产返回目录页PageAtoooippr退刀器GETECHAUTOMATIONPTEGetechAutoGETECHAUTOMATIONPTEGetechAutoRouterMachine(GAR)Instruction 真空系真空抽风机图 返回目录PageGETECHAUTOMATIONPTEGetechAutoRouterMachine(GAR)InstructionGETECHAUTOMATIONPTEGetechAutoRouterMachine(GAR)Instruction真空集尘罐图3.3b图 返回目录页PageHosetoHosefromFilterGETECHAUTOMATIONPTEGetechAutoRouterGETECHAUTOMATIONPTEGetechAutoRouterMachine(GAR)Instruction电气部件及其布图 返回目录PageSectionGETECHAUTOMATIONPTEGetechAutoRouterMachine(GARGETECHAUTOMATIONPTEGetechAutoRouterMachine(GAR)Instruction A段（控制面图 返回目录页PageIndustrialControlGETECHAUTOMATIONPTEGetechAutoRouterGETECHAUTOMATIONPTEGetechAutoRouterMachine(GAR)Instruction操作面板 ]返回目录PageGETECHAUTOMATIONPTEGETECHAUTOMATIONPTEGetechAutoRouterMachine(GAR)Instruction返回目录页PageGETECHAUTOMATIONPTEGetechAutoRouterMachine(GETECHAUTOMATIONPTEGetechAutoRouterMachine(GAR)Instruction预防性维护•••••••••••日常维••••每周维返回目录页PageGETECHAUTOMATIONPTEGetechGETECHAUTOMATIONPTEGetechAutoRouterMachine(GAR)Instruction每月维半年维返回目录页PageGETECHAUTOMATIONPTEGetechAutoRouterGETECHAUTOMATIONPTEGetechAutoRouterMachine(GAR)Instruction设备故障排除/维修程主轴速度问题送至GETECH进行诊断。图 真空泵跳返回目录PageGETECHAUTOMATIONPTEGetechAutoRouterMachine(GARGETECHAUTOMATIONPTEGetechAutoRouterMachine(GAR)Instruction摄像机频繁标定 切割不足和过度切割问题返回目录PageGETECHAUTOMATIONPTEGetechAutoRouterMachine(GAR)GETECHAUTOMATIONPTEGetechAutoRouterMachine(GAR)Instruction 伺服电机问返回目录PageGETECHAUTOMATIONPTEGetechAutoRouterMachine(GAR)GETECHAUTOMATIONPTEGetechAutoRouterMachine(GAR)Instruction 维修程 更换过滤袋、涤纶过滤器和筒式过滤器图 返回目录PageOutletVacuumVacuumtankGETECHAUTOMATIONPTEGetechAutoRouterMachine(GAR)Instruction.GETECHAUTOMATIONPTEGetechAutoRouterMachine(GAR)Instruction.图 图 图 返回目录PageDacronfM5x4setFilterGETECHAUTOMATIONPTEGetechAutoRouterMachine(GAR)InstructionGETECHAUTOMATIONPTEGetechAutoRouterMachine(GAR)Instruction图 图 返回目录PagefM4filterGETECHAUTOMATIONPTEGetechAutoRouterMachine(GAR)GETECHAUTOMATIONPTEGetechAutoRouterMachine(GAR)Instruction更换轴伺服电机图 图 返回目录PageGETECHAUTOMATIONPTEGetechAutoRouterMachine(GAR)GETECHAUTOMATIONPTEGetechAutoRouterMachine(GAR)Instruction 更换真空泵返回目录PageHoseTerminalboxGETECHAUTOMATIONPTEGetechAutoRouterMachine(GETECHAUTOMATIONPTEGetechAutoRouterMachine(GAR)Instruction.图 图 返回目录页PageliftingtableGETECHAUTOMATIONPTEGetechAutoRouterMachine(GAR)Instruction 更换主GETECHAUTOMATIONPTEGetechAutoRouterMachine(GAR)Instruction 更换主于0.5kW主轴。更换摄像机返回目录PageGETECHAUTOMATIONPTEGetechAutoGETECHAUTOMATIONPTEGetechAutoRouterMachine(GAR)Instruction 更换控制盒内的各组件图 返回目录页PageGETECHAUTOMATIONPTEGetechAutoGETECHAUTOMATIONPTEGetechAutoRouterMachine(GAR)Instruction 更换计算机返回目录PageGETECHAUTOMATIONPTEGetechAutoGETECHAUTOMATIONPTEGetechAutoRouterMachine(GAR)Instruction更换主轴转换器图 返回目录页PageGETECHAUTOMATIONPTEGETECHAUTOMATIONPTEGetechAutoRouterMachine(GAR)InstructionPageGETECHAUTOMATIONPTEGETECHAUTOMATIONPTEGetechAutoRouterMachine(GAR)Instruction耗材PageTHISTHISINTENTIONALLYGAR操作手GAR操作手附A1安装 :2013年8月22GARA1.00 安装场检测和调试系统。客户完成初次安装。注意 强烈建议培训执 安装场检测和调试系统。客户完成初次安装。注意 强烈建议培训执行或协助执行该任务的人员GAR位置确将GAR机器水平（检查结构4侧的水平度）重新安装LCD液晶显示器，放置在机器右侧的“显示器支撑架”上。重新安装LCD液晶显示器、鼠标、键盘，保证线缆连接牢固。a)移开接线盖板。接头在机器结构体左侧的接线箱内。显示器、键盘和鼠标接头用户需要移除运输时保证XYZ轴固定的所有电缆扎带，清除机器上残余的任何包装材料。保证轴限制传感器未被感应到。检查是否有松动的机器部件。重新安装塔灯及其线缆连接。用户需要移除运输时保证XYZ轴固定的所有电缆扎带，清除机器上残余的任何包装材料。保证轴限制传感器未被感应到。检查是否有松动的机器部件。重新安装塔灯及其线缆连接。包括台座和附属部件在内的液晶显示器在GARDacron在GARDacron通往设备排气管道的排气软管用户在进行电气连接之前需要查看GAR电气示意图（见附录-电气图纸）确保在连接到接入的电力之前，关掉所有的GAR微型断路器保护断路器(ELCB)接入电力应连接至：V主断路器的AIC额定值是10kA(IEC/EN60用户在进行电气连接之前需要查看GAR电气示意图（见附录-电气图纸）确保在连接到接入的电力之前，关掉所有的GAR微型断路器保护断路器(ELCB)接入电力应连接至：V主断路器的AIC额定值是10kA(IEC/EN60415VACHertz(Hz)Kilowatts(kW)Ampere(A)415±3+N50±6415V(mmx4绿色/保证电力电缆的正确连接。检查客户设备的电压/相位/检查接入电源的电压。415V备注：连接保证电力电缆的正确连接。检查客户设备的电压/相位/检查接入电源的电压。415V备注：连接N到E上可能损坏设备。该设备只能三相五线制供电。 条火，1条零线和1条接地线）注意415V配置引入电缆的警告标签，避免错误的3相（R,Y和B）5请注意，如图所示，到电源的208V连接无零线（只有4条线）208V在连接完成后，打开开关，接通输入电力。检查主MCB的电压是否正确。测量正确的电压和电流额定值。然后用户可打开主MCB用户可通过顺时针旋转开关，[ON/OFF]（[开启/关闭然后打开ELCB，检查ELCB然后打开所有其他断路器。请注意，每个MCB标注有其连接的设备名称。启动GARCE机在连接完成后，打开开关，接通输入电力。检查主MCB的电压是否正确。测量正确的电压和电流额定值。然后用户可打开主MCB用户可通过顺时针旋转开关，[ON/OFF]（[开启/关闭然后打开ELCB，检查ELCB然后打开所有其他断路器。请注意，每个MCB标注有其连接的设备名称。启动GARCE机按下[复位]（[RESET]）按钮，消除EMO备注：如果不能够消除EMO按钮指示灯，检查所有 个[EMO]（紧急需要通过顺时针转动放开[EMO]按钮。两个[EMO]按钮在机器前端，另外点击屏幕上Csr1200CE切割机程序快捷方式加载GAR键入（Getech提供的）密码，进入<I/O程序>。请查阅《软件手册》）个输入相需要交换。确保[EMO]按钮和门安全开关正常运作。如果门打开，红灯（塔灯）安装新的刀具钻头。机器现在准备就绪，可以开始工作。气动连6气动连6bar打开进入的开关阀。进入气动开关GARInstructionManualLastUpdatedGARInstructionManualLastUpdated :22Aug:GARVersion SPINDLEUSERFrequencyConverterSFU0200FrequencyConverterSFU0200/SSEand//SFUManuaSFUManua–21234567889TypenumbersDescriptionandFeaturesBlockDiagramTechnicalSafetyPrecautionsandWarningsConnections,InterfacesandPinoutDigitalandAnalogueInputsandOutputsSpindleControlInterfacewithroundConnectorSpindleconnectionatscrewterminals(SSE-Version)MainsSupplyandmainsnetworkselectionFunctions,Commissioning,OperationFrontConfigurationoftherotationalSpeedConfigurationoftheDirectionofRotationSelectionoftheSpindleCharacteristicsStartingandStoppingtheFrequencyConverterRemoteControlledConfigurationoftheDirectionofRotationSafetyFunctionsCalibrationandConfigurationusingWindowsSoftwareEMC(Electro-MagneticCompatibility)Mechanics,Views+BMRESFUManua–31.TypeNumbersSFU02002.IntroductionDependingonitsconstruction,thespeedofathree-ACmotorSFUManua–31.TypeNumbersSFU02002.IntroductionDependingonitsconstruction,thespeedofathree-ACmotorisdirectlydependentonnumberofpolesandthefrequencyofthenetwork.Ina3ph380V/50Hznetwork,witha2-polemotor,theratedspeedwouldbe50U/s*60=3000Upm.Withd.c.motors(brushlessd.c.),thespeedisdependentonthevoltageThree-phaseACmotorsprovidenumerousbenefitsinindustry,suchasbrushlessoperation,freedomfromwearandtear,favourablecapacity/weightratio,high-speedcapability,andmuchmore.Thesemotorscanbeusedmanydifferentapplicationareas,suchasmillingandgrindingspindles,orwithdrillingmachinery,forexample.Intheaforementionedapplications,three-phaseACmotorsareoperatedusingspecialcontrol–frequencyconverters.Thesefrequencyconvertersconvertthefixed50Hznetworkintoa3-phasenetworkwithvariablefrequencyandvoltage.Thisgreatlyreducesthestart-upproblemsandthehighstartingcurrentsthatareinevitablewhenhigh-capacitythree-phaseACmotorsareconnectedtoafixednetwork.Themotoriscontrolledaccordingtoaspecialcharacteristiccurveuntilitsratedspeedhasincreased,orithasbeendeceleratedtoastandstill.ThefrequencyconverterSFU-0200-serieshasbeenspeciallydesignedforuseinthesehighfrequencyapplications,offeringexcellentsafety,performanceandreliability,theresultofyearsofexperienceinthedesignandconstructionoffrequencyconverters,togetherwiththeuseofthelatestmaterialsandthemostreliablecomponents.Itcanbeusedinmanydifferentapplicationsandisasequallysuitableforuseasareplacementdeviceinexistingsystemswitholdertypeseriesasitisinpre-plannedapplicationsasacost-effectivesolution.Withtheoutstandingcontrolandregulationalgorithmtheleveloftemperaturewithinthespindleiskeptverylow,helpingtoprolonglifeofthebearingsandthelifetimeofthetools.BMRETp1ASFU0200/StandardindesktopwithoutSFU0200/1forcabinetSFU0200/StandardindesktopwithSFU0200/1AforcabinetSFU0200/StandardindesktopwithoutSFU0200/2forcabinetSFU0200/StandardindesktopwithSFU0200/2AforcabinetSFU0200/StandardindesktopwithSFU0200/3AforcabinetSFUManua–43.DescriptionandFeaturesOperationofACThefastSFUManua–43.DescriptionandFeaturesOperationofACThefastfrequencyconverterSFU-0200allowsspeedfrequenciesupto60.000Upmwith2-poleACmotorsHighoutputpower250VA/400VA/500VAfromacompactThecoreoftheSFU-0200isaDigitalSignalProcessor(DSP),whichgeneratesalloutputvariablesandcapturessignals.Allparameters,suchascurrent,voltageandfrequency,arecapturedinrealtime,andadjustedbyimplementingviatheVectorControlaccordingtoloading.Highlevelofoperationalsafety.Alloperatingstatessuchasacceleration,operationatratedspeed,anddeceleration,aremonitoredandcriticalstatusesareinterceptedandbroughtundercontrol.Thisalsoincludesthecontrolleddecelerationofthemotor/spindleintheeventofpowerfailureorEmergencyStop.Diversecontrolandcommunicationpossibilities.3typesofconnectionareavailablefacilitatecommunicationusingperipheraldevices-PC,PLC(ProgrammableLogicControl),CNC(ComputerNumericControl).Straight-forwardandflexibleintegrationintoexistingsystemsbymeansofopenconfigurationofI/Osignalsforcontrolandconfiguration:Controlinputs:Controloutputs:1analogue,31analogue,2digitalGalvanicseparationofallinterfacesfromeachotherandfromthenetwork/motorShort-circuit-configurationandcontrolusingoptionalWindowsSoftwarefortheBMRESFUManua–SFUManua–54.BlockDiagramfigureBMRESFUManua–65.TechnicalDataBMRETheoperationofaspindlewithawrongcharacteristicmayharmthespindleseverely!PleaseensuretohavetheSFUManua–65.TechnicalDataBMRETheoperationofaspindlewithawrongcharacteristicmayharmthespindleseverely!PleaseensuretohavethepropercharacteristicselectedOutput0200/1:0200/2:0200/3:Supply230V,50Hz,1PH/115V,60Hz,switchablewithrotaryswitchandwithexchangeof230V:115V:230V:115V:230V:115V:MotorDesktop circularjack3-pinor8-pin:U,V,19"-Case/SSE ScrewTerminals4mm28-U,V,W,2*PE,PTC,FP,Output3*3*3*OutputlimitedOver-max.OutputfAC:1000Hz/max.60.000rpmasoptionSpindlemax16,storedinternally,freelyControl1analogue:0-10V,galvanicallyseparated:(locatedonD-Sub15-femaleControl3digital:0-24V,galvanicallyseparated:(locatedonD-Sub15-femaleControl1analogue:0-10V,galvanicallyseparated(locatedonD-Sub15-femaleControl2digital:relayoutputs,(locatedonD-Sub15-female)24VDC/1000mA,125VAC/500mARS232galvanicallyseparated, (locatedonD-Sub15-femaleHousingwxhx240x90x90x312x260x90x(desktop)approx.(SSE)approx.(desktop)approx.Operatingmax.ambienttemperature40°C,noSFUManua–76.Safety-PrecautionsandWarningsThisdeviceproducesdangerousSFUManua–76.Safety-PrecautionsandWarningsThisdeviceproducesdangerouselectricalvoltagesandisusedfortheoperationofdangerousmovingmechanicalparts.Forthisreason,onlyprofessionallytrainedandqualifiedpersonnelshouldbeallowedtoinstallandrepairthisdevice!Anymaintenanceorrepairworktothedevicemustonlybecarriedoutafterthesupplyvoltagehasbeendisconnected!Beforethefirstcommissioningcanbecarriedout,itshouldbeestablishedthatthemotorisinstalledcorrectlyandsecurely,toeliminatethepossibilityofuncontrolledmovementoftheSafetyregulationsthatarevalidforthecountrywherethedeviceisused,mustbeadheredtowhereanyworkiscarriedoutonthedevice.MaintainingEMC(electromagneticcompatibility)limitsistheresponsibilityofthemanufacturerofthemachineordevice.Theinputsandoutputsonthisdevicearefittedwithfilters,toincreasetheinterferenceimmunityandreduceemittedinterference,makingitpossibletousethisdeviceinanindustrialenvironment.TheEMCofamachineordeviceisaffectedbyallconnectedcomponents(motorspindle,lengthandtypeofcables,wiring,etc..).Undercertainconditionstheuseofadditionalfilterscanbenecessarytomaintainthecurrentlaws.Forthereasonslistedabove,installationandconnectionofthedeviceshouldbecarriedoutbyqualifiedpersonnelonly.7.Connections,InterfacesandPinoutsOperationalparametersandTheSFU-0200coversallcurrentimportantoperationalparametersandoperatingUpto6digitaloutputscanbeusedforsignallingandupto2analoguevaluescanbeoutputtotheanalogueoutputs(0-10V).RemoteControland3digitalinputs(24V)and1analogueinput(0-10V)areavailableforremotecontrolofSFU-Theseassignmentscanbefreelyconfigured.UsingtheoptionalWindowsPCsoftwareSFU-Terminaltheaboveassignmentscanbeeasilyachieved,providingexceptionalflexibilitywitheachapplication.EachoperatingparametercanbeassignedasasignalandeachcontrolsignalcanbeallocatedtherequiredI/Opin.Inaddition,thelogiclevel(highorlowactive)canbeindividuallydefined.ThesameassignmentisalsopossiblefortheanaloguemeasureddataandcontroldataattheanalogueI/Opin.Thestandardallocationsofoperationalparameters,theiroutputs,controlsignalsandinputs,arelistedinthefollowingtable.BMRESFUManua–8DigitalandAnalog(D-Sub15pin7.2SpindleConnectorwithcircularwith3pinfemalewith7pinfemale(AmphenolC16-1/Binder6524SFUManua–8DigitalandAnalog(D-Sub15pin7.2SpindleConnectorwithcircularwith3pinfemalewith7pinfemale(AmphenolC16-1/Binder652432311PinPinPinPinPinPinPin=======Pin=SpindlePhasePTC-Signal(Spindletemperature)SpindlePhase2USpindlePhasePin=VSpindlePhasePin=WSpindlePhaseSpindlePhaseSignal-GroundofPTC-SignalProtectiveEarthBMREfactorydefaultPin1=CommonPin2=Relay1(normally"SetValueRotationalSpeedPin3=Relay1(normallyPin9=Relay2(normally"OverloadPin10=Relay2(normallyPin6=notPin4=AnalogueEffektiveLoadCondition1V=Pin11=AnalogueSetValueRotationalPin12=DigitalInputPin8=Pin7=SpeedSensorPin5=DigitalInputDirectionofPin13=(RSPin14=(RSPin15=DigitalLocking(EmergencySFUManua–97.3SpindleConnectionwithScrewandPlugTerminalsusedinModelSSEin19“RackHousingSFUManua–97.3SpindleConnectionwithScrewandPlugTerminalsusedinModelSSEin19“RackHousing2345ProtectiveEarthProtectiveUSpindlePhase1VSpindlePhase2WSpindlePhasePTC-Signal(SpindleHall-Sensor-Signal(Spindlespeedsensor)GNDforFP-andPTCSignalsUH+15Vforactivehallsensor67.4Mains3pin.mainsjackfordetachablemainscord3pin.pluggablescrewterminalsToadaptthemainssupplyvoltageto230Vand115VnetworksaselectioncanbedonewiththehelpofarotaryswitchatthebottomoffigatthesideofSFU0200-figBMREThissettinghastobecarriedoutbyqualifiedpersonal,AwrongsetupwillcauseimmediatedestructionsofthedeviceafterItisimportanttoselecttheappropriatemainsfuse!TherequiredvalueislistedunderPEPE123456SFUManua–108.Functions,Setup,Operation3operationalSFUManua–108.Functions,Setup,Operation3operationalControlandconfigurationmanuallyviafrontkeysAutomaticcontrolandconfigurationviaPLC/IPCAutomaticcontrolandconfigurationviaPC(RS232FrontPanel(viewLEDVersionAfigureWith-keythespindleisstartedandstopped.Therotationalspeedisadjustedtheradioknob.Theactualrotationalspeedisdisplayedona3digitTheStatusLEDsREADY,RPM0,RPMOK,>100%giveinformationontheactualspindlestatus:TheredLED>100%indicatesgenerallyanerrororasanindicatorforanoverloadcondition.AdditionallythesestatesweresignalizedontherelayoutAtoverloadrelay2RotationalSpeedReachedisdeenergizedandwillbeopened.Atangeneralerrorrelay3Readyisdeenergizedandwillbeopened.Incaseofneedofmoredetailedinformationaboutanerror,theerrorscanbeevaluatedwiththehelpoftheasoptionavailablewindowssoftwareSFU-Terminal.Thedocumentationofthissoftwareshowshowevaluationoftheseerrorsispossible.BMREWhereseveralspindlesareinusewithinonesystem,theusermustensurethattheseareofthesametypeandthatthecorrectspindlecharacteristicisused.Otherwisethiscouldcauseseveredamagesofoneormorespindles,becausethedrivingvoltagemaybedifferent!atLEDVersionSFUManua–118.2ConfigurationoftherotationalThepresetofrevolutionsperminuteofthespindlecanbeachievedbythreeSFUManua–118.2ConfigurationoftherotationalThepresetofrevolutionsperminuteofthespindlecanbeachievedbythreePresetmanuallywiththeradioknobonthefrontPresetviaanalogueinputSetValueRotationalSpeedThedefaultscalingforthisinputissetupto1V/10.000rpmPresetviaRS232refertohelpinthemenubarofwindowssoftwareSFU-ConfigurationofthedirectionofThedirectionofrotationcanbesetupbeforestart.Forthisthehastobeapprox.4sec.Inthesetupmodeitcanbeswitchedwith-keysbetweenRightandLeft.RightmeansclockwiserotationwithviewtothebacksideofthespindleandLeftmeanscounterclockwiserespectively.Thisisstoredwithintheconverter,sothatthisselectionismaintainedevenafterpoweroff.Itwillbereturnedtotheoperatingmodeifthekeysarenotpressedforafigurecounter figureSelectionoftheSpindleForselectinganothercharacteristic–keyhastobepressedtogetherforaboutsec.Intheselectionmode,thenexthighercharacteristiccanbeselectedwith–andthenextlowerwith–Upto16differentcharacteristicscanbestored.IncaseofselectingacharacteristicplacewherenodatahavebeenstoreditwillbedisplayedforexampleE03"formissingcharacteristicNo.3".Thedisplaystaysinthisstate,unlessausedplaceisselected.Ifacharacteristicisavailableitwillbetherespectiveplacenumberusing01or02ansoon.ItwillbereturnedtotheoperatingmodeifthekeysarenotpressedforaTheconfigurationofthecharacteristicplacescanbecarriedoutwiththePC-softwareSFUTerminalfigurefigureBMRETheoperationofaspindlewithawrongcharacteristicmayharmthespindleseverely!PleaseensuretohavethepropercharacteristicselectedSFUManua–128.5StartingandStoppingtheFrequencyDuetomanydifferentrequirements,thereSFUManua–128.5StartingandStoppingtheFrequencyDuetomanydifferentrequirements,thereareseveralpossibilitiesforstartingandstoppingSFU-0200frequencyManuallywiththepanelkeyscontrolledremotelyviaadigitalinputcontrolledremotelyviaananalogueinputcontrolledremotelyviaserialinterfaceIneverycase,withtheexceptionofanaloguestart,thestartoftheconverterisonlypossible,ifapresetoftherotationalspeedissetup.ManuallyviapanelActivationofspindlestartviatheontheoperatorSpindle-stopisactivatedbytheRemotecontrolviadigitalinputStart/StopbyexternalPLCorDigitalInput1isthedefault.Ifnecessary,thiscanbechangedtoanotherinputwiththehelpofSFU-Terminalsoftwareinthemenu"DigitalInputs".AccordingtosafetyrequirementsallsignalscanbesetupindividuallyforACTIVE-LOorACTIVE-HI.IncombinationwithaplctheconfigurationACTIVE-LOistobepreferred,becauseincaseofspindlecabledefectorplcfaultanautomaticstopcanbecarriedout.RemotelyviatheanalogueinputRotationalSpeedDutyThisispossible,ifthestart-functionisassignedtoananalogueinputandvalidsignalatthedigitalinputStart/Stopispresent.ThissetupcanmadewiththeSFU-Terminalsoftwareinthemenu"AnalogueIntheaccordingedit-fieldforthepresetofRotationalSpeedDutyaselectionofthescalingcanbeselected(forexample:1V/10.000UpMor0-10Vmin/max).Aninputvoltageof0Vmakestheconverterstop,andavoltagehigherthan0Vstartstheconvertertoarotationalspeedaccordingtothescaling.Theabovementionedscalingmakestheconverterrun40.000rpmatRemotelyviatheRS232serialinterfacefromaPCorTherotationalspeedcanbechangedwithcommandsviainterface.(refertohelpinthemenubarofwindowssoftwareSFU-Terminal(asoption).Ifnecessary,adocumentationoftheserialinterfacecommandscanbeorderedatBMR-GmbHortheresponsiblerepresentation.Remote-ControlledConfigurationofDirectionofRotationviaDigitalthiscanbeachievedviathedigitalDirectionofRotation.ThesetupcanbedonewithTerminalsoftwareinthemenu"DigitalThisisnecessary,ifthedirectionofrotationhastobecontrolled,forexample,viaaPLC.Reversalcanonlytakeplaceoncethespindle/motorhascometoacompletestop.Ifthedirectionpre-selectionsettingischangedwhilstthespindle/motorisrunning,thespindle/motorwillnotturninthenewdirectionuntilithasbeenbroughttoacompletestandstillandthenrestarted.BMREWhereoneoftheaboveoptionshasbeenselectedtooperatetheconverter,onlythatpre-selectedoptioncanthenbeusedtostoptheconverter!OnlyoneofthesafetyfunctionscanoverridetheSFUManua–13SafetyThefollowingsafetyfunctionsbringaboutcontrolledstoppingoftheSFUManua–13SafetyThefollowingsafetyfunctionsbringaboutcontrolledstoppingofthemachine,pre-definedbythedecelerationtimesselectedwithinthespindlecharacteristics,Safetystopbyspindleovertemperature,ifthisfunctionisactivatedandit'sdelay-timeSafetystopbyconverterovertemperatureanddelay-timeSafetystopbyoverloadandtimedelaySafetystopbyexceedingthemaximumadmissablespindleEmergencystopviadigitalinput9.CalibrationandConfigurationusingWindows-SoftwareThesetupofthisdevicecanbedoneinaveryflexibleandcomfortablewaywiththehelpofourWindowsPC-SoftwaresoftwareSFU-Terminal.ItisavailableonCDoronourwebsitewww.bmr-gmbh.de/html/british/dokumente/bediensoftware.htm forfree.Itispossibletoadministratespindlecharacteristicsortoconfigurethefunctionsofinputsandoutputs.Moreovertherearefurtherfunctionsandusefultoolsavailable10.EMCThisdevicewasdevelopedforuseinindustrialenvironments.Fortrouble-freeoperationandtoreduceemittedinterference,thefollowingshouldbeobservedduringwiringoftheequipment:TheEMCofamachineordeviceisaffectedbyallconnectedcomponents(motorspindle,lengthandtypeofcables,wiring,etc..).Undercertainconditionstheuseofadditionalfilterscanbenecessarytomaintainthecurrentlaws.Theearthandshieldconnectionsofallthosedevicesusedinconjunctionwiththefrequencyconvertershouldbeasshortaspossibleandhaveaslargeacross-sectionaspossible.Controldevicesusedwiththefrequencyconverter(PLC,CNC,IPC,...)shouldbeconnectedtoacommonearth/earthterminalbar.Formechanicalinstallation,useserratedlockwasherstoguaranteegoodelectricalcontactwiththeAllconnectionsbothtoandfromthefrequencyconvertershouldbeviashieldedTheshieldmustbecompletelyconnectedtoPE(protectiveSupplycables,motorcablesandcontrolcablesmustbecompletelyisolatedfromeachother.Wherecrossingcannotbeavoided,cablesshouldbelaidat90°toeachother.ThecontrolcableshouldbelaidasfarawayaspossiblefromtheloadBMRESFUManua–SFUManua–1411.ViewsandDimensionsSFU0200/xindesktoph