DLyte 100PRO 电解抛光机器

DLyte100PRO电解抛光机DLytePRO500

The

DLyte100PRO

hasbeendesignedtotreatawiderangeofmaterials,including

steel,cobalt-chrome,titanium,copper-based,nickel-based,andaluminum.

Themachine’sadvancedPLC-basedelectronicsallowfortheapplicationof

symmetricpulseswithlowandhighfrequency,andparameterconcatenation.TheDLyte100PRO’selectrolytelifespanislinkedtometalextraction,anditcancalculatetheremainingmedialifespanoftheelectrolytebasedonmaterialremoval.

Now,youcanexpectthe

highestlevelofprecisionandaccuracy.Thisismadepossiblebyour

independentconductivityandtemperatureprobes,whichprovidepreciseandreliablereadingstotheautomaticelectrolyteconditioningsystem.

ExperienceunmatchedversatilityandefficiencywiththeDLyteCompactSeries,offering

material-specificelectrolyticpolishing

throughlow-frequency,high-frequency,andfull-rangefrequencyversions.

DLyte100PROCarbide,aone-stopsolutionforprecisionandconsistencyinindustrialsurfacefinishing

DLyte100PROCarbide

isthecompactmachine

forcuttingtoolsandothercementedcarbidepartssurfacefinishing.Thisequipmentprovidesahigh-qualityandfullyautomatedsurfacetreatmentfor

endmills,cuttinginsertsandothercementedcarbidetools

demandingspecificfinishingrequirementsandhighprecision.

TheDLyte100PROCarbide’s

advancedPLCbasedelectronics

allowstoapplyasymmetricpulsesrequiredtoprocesscarbidesanda

widerangeofmaterials.Itallowstocontroltheholderrotation´sspeedanddirection,topreciselyapplymovementsoneachpieceofthebatch.Theequipmentincorporatesarefrigeratortokeepthemediatemperaturecontrolledensuringconsistentresultsbetweenbatches.

DLyte100PROCarbide’selectrolytelifespanisbasedonmaterialextraction,asitisableto

calculatetheremainingmedialifespanoftheelectrolyte

basedonmaterialremoval.Thankstotheindependentconductivityandits2temperatureprobes,itoffersreadingstotheautomaticelectrolyteconditioningsystemtooptimizeperformance.

DLytesurfacefinishingforthemedicalindustry

Themedicalindustryiscontinuallyevolvingandtestingnewmaterialsandtechnologiestomakemedicaldevicesbetterandmorefunctional,andtoincreasetheirlifespan.Cleanability,biocompatibility,corrosionresistance,pathogenresistanceandasmoothsurfacewithoutdefectsarecrucialtocomplywiththefunctionanddemandonqualityofthemedicaldeviceindustries.

Improvingthesurface’squalityon

medicalimplants,instrumentsandcomponentsofmedicalequipment

increasesfunctionalitiesaswellastheirlifespan.

DryLyteTechnologyisthenewstandardinmetalsurfacefinishingforthemedicaldeviceindustry.Thedryelectropolishingsolutionenhancesexistingsurfacefinishingsolutionsformedicalindustrieswithprecision,reliabilityandefficiency.

Thetechnologyisabletoperformdifferentfinishingprocessasgrinding,roundinganddeburringtosurfacesmoothing,improvementofcorrosionresistanceandhigh-glosspolishing

oforthopedicimplants,medicalinstrumentsandcomponentsofmedicalequipmentwhichrequiresdefect-free,smoothandultra-cleansurfaces.

DLytemachinesusetheDryLyteTechnologyforthesurfacefinishingofthemostcommonmetalalloysinthehealthcareandmedicaldeviceindustry,asstainlesssteel,cobalt-chrome,titaniumandnitinol.

GPAINNOVAworkscloselywithmedicaldeviceindustriesexpertstodevelopanddeliversurfacefinishingprocessestomeetthestringentstandardsofthissector.

BenefitsandapplicationsofDLyteelectropolishingprocesses

Thedryelectropolishingtechnologyisanovelelectrochemicalprocessthat

improvestheresultofcurrentfinishingtechnologies.

Itovercomesthebarriersofliquidelectropolishingandabrasivepolishingusingsolidparticlesthatactinalocalizedmannerateachpointofthesurface,toremovematerialbyionexchange.

Asitisanon-abrasivetreatmentitdoesnot

roundofftheedgesandavoidsalackofeffectoninternalcornersbecauseofreducedmovementandenergy.

Someofthemostimportant

applications

ofourtechnologyformedicaldeviceindustriesare:

Mouthandjawimplants

Shoulderjoints,armplatesandhandimplants

Vertebrae/spinalimplants

Hip,hipstem,hipfemurheadimplants

Acetabulumandpelvisimplants

Upperleg,upperknee,lowerkneeandanklejoints

Stentsandneedles

Medicaldevicecomponentssuchastubesandfittings

Medicalinstrumentssuchascuttingboneblades

WhyisDryLyteimportantforthemedicalindustry?

Currentsurfacefinishingsolutionstendtopresentsomeissues,astheyareerror-prone.

Itishardtocertifyaspecificsuccess-scaleastheydonotofferconsistencyonresults.

Thoseprocessesarenotenoughreliableandrequireadditionalmanualrework

toachievethedesiredfinishing,manufacturingalsoimpliesthescrappingoffaultyparts.Moreover,thisequipmentrequiresadditionalcostlyperipheralequipmenttotreatthewaterandsludgecontaminatedwithmetalsthatrequirespecificmaintenanceandnegativelyaffectingourenvironment.

Asevereincidenceinmanufacturingdifferentmedicaldevicesreferstothelargevarietyofpost-processingsteps,eveninvolvingmanuallabororcomplexmultistepprocesses.SincethegoalisimprovingQoLandhealthcondition,

productsmustbemanufacturedinawaythatpreventsthepatientfromadditionalrisks.

Somepartsjustneedtobeslightlyroundedandclean,andmanyofthemneedintensiveprocessing,sotheyhavetobepolishedtoworkcorrectly.

Ifamedicalproductismanufacturednegligentlyorwithoutconsideringsurfacequality,itcancausecorrosion,prematurefractureandconsequentrejection.Corrosion,inthiscase,iscausingmetaltoenterthepatient’sbloodstreamsandresultinginbloodpoisoning.

Someapplications

KNEEIMPLANTS&FEMORALCOMPONENTS

Material:

CoCr

Manufacturing:

Castingormilling

Pre-processing:

Abrasive(ceramic+plastic)

Application:

Mirrorfinish

AchievedRa:

<0.05μm

Processingtime:

64minutes(24parts)

DLyteequipment:

DLytePRO500

ACETABULUM

Material:

CoCr

Manufacturing:

CoCr

Pre-processing:

Sandpaper

Application:

MirrorFinish

AchievedRa:

0.02μm

Processingtime:

60minutes(24parts)

DLyteequipment:

DLytePRO500

HIPFEMORALSTEMS

Material:

Stainlesssteel

Manufacturing:

Milling

Pre-processing:

Grinding(manualbelting)

Application:

Mirrorfinish

AchievedRa:

0.2μm

Processingtime:

60minutes(24parts)

DLyteequipment:

DLytePRO500

CRANEALIMPLANT

Material:

Titanium

Manufacturing:

Sintering

Pre-processing:

Grinded

DLyteequipment:

DLytePRO500

Commonmaterials

01.

CobaltChrome

CoCrisapopularmaterialformedicalapplications,suchasdentalandcardiovascularimplants,duetoitsuniquecombinationofbiocompatibility,strength,corrosionresistance,andgoodaestheticappearance.Itsalloyshavesuperiormechanicalproperties,withhighresistancetocorrosion,wear,andfatigue.

02.

Nitinol

Analloyofnickelandtitanium,wherebothelementsarepresentinroughlyequalatomicpercentages.Ithasuniqueproperties,includingsuperelasticityorpseudoela