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LogisticsManagementChapter1chapteroutline(1)PartIMaterialFlowandInformationFlowDefinitionofLogisticsMaterialFlowCaseStudyofXeroxInformationFlowchapteroutline(2)PartIITheRelationshipofLogisticsActivitiestoLogisticsCostsCustomerServiceLevelsTransportationCostsWarehousingCostsOrderProcessing/InformationSystemsCostsLotQuantityCostsInventoryCarryingCostsPartIIISupplementaryReading
ReplenishmentofCruiseShipsTheReplenishmentofCruiseShipsisDauntingMaterialRequirementofaCruiseShipDistributionandMaterialHandlingPurchasingandSupplierManagementchapteroutline(3)Logisticsisthetaskofmanagingtwokeyflows:①
Materialflowofthephysicalgoodsfromsuppliersthroughthedistributioncenterstostores;
②Informationflowofdemanddatafromtheend-customerbacktopurchasingandtosuppliers,andsupplydatafromsupplierstotheretailer,sothatmaterialflowcanbeaccuratelyplannedandcontrolled.PartIMaterialFlowandInformationFlow
DefinitionoflogisticsManagingmaterialflowandinformationflowisakeypartoftheoveralltaskoflogisticsmanagement.Thedefinitionforlogisticscanbedescribedas:Thetaskofcoordinatingmaterialflowandinformationflowacrossthesupplychain.
MaterialflowTheaimoflogisticsmanagementistokeepmaterialsflowingfromsourcetoend-customer.Thepartsshallbemovedthroughthesupplychainasquicklyaspossible.Inordertopreventlocalincreaseofinventory,flowmustbearrangedsothatpartsmoveinanintegratedway.Thetermoftenusedissynchronous.CaterpillarInc.makescomplexearth-movingequipment,andthereareliterallythousandsofcomponentpartsandsubassembliesthatmustcometogetherinthefinalassemblyprocesses.Thevisionisthatpartsandsubassembliesshouldflowcontinuouslythroughthesupplychain,allorchestratedlikeaballet.CaseStudyofXeroxdescribeshowonecompanyre-engineeredmaterialflowinitsdistributionsystem..
Aftertheyintroduced‘just-in-time’productionsystems,XeroxplantmakingphotocopiersatVenreyinHollandstartedtoconsiderthefinishedproductinventory.Historically,stocksoffinishedproductshadbeen‘managed’bytryingtoincreaseordecreasesalesasstocksdeveloped.TheobjectiveofthenextmoveforXeroxbecameclear:makingonlywhatyouneedwhenyouneedit,thenshippingdirecttothecustomer.Butthekeyquestionhadtobeanswered:just-in-timeforwhat?Theansweristheend-customer.CaseStudyofXeroxCaseStudyofXeroxTherearethreetypesofdeliverywereneeded:Commodityproductsshouldbedeliveredtothestores.Middle-rangeproductswererequiredinfivedays.Largerproductsthathadtobeintegratedintoexistingcustomerprocessesandsystemshadtobeplannedmonthsahead:butthequoteddeliverydatehadtobemet100percent.
Thiswouldleadtodifferentinventorymanagementinlogistics.Figure1-1showsatraditionalinventorymanagementontheleft.Mostofthestockwasheldinlocaldepotswaitingforcustomerorders.Ifthemixhadbeenincorrectlyforecast,toomanyofthewrongproductswereinplentifulsupply,whileneededproductswereunavailable.Further,replacementproductswouldtakealongtimetofighttheirwaythroughthepipeline.
Anew‘jut-in-time’strategywasneededtomakelogisticsmoreresponsive.Thisstrategyhadadeepeffectonthematerialflowmanagement,pushingmuchoftheinventoryawayfromtheend-customer.Instead,inventorywasmostlyheldfurtherupstream,whereitcouldbefinallymadetoknownorders,andwhereithadlowervalue.Itwouldbepossibletoremoveseveralstagesofthedistributionprocess,therebyeliminatingsomeofthesourcesofinventory.
Forcommodityproducts,XeroxusedthetermdeliverJIT:thatis,producthadtobedeliveredfromstock.Wheresalesforecastsaretraditionallypoor,thechallengewasoneofflexibilityandspeedofmanufacture.Formid-rangeproducts,itwasunrealistictohold‘justincase’inventoriesofproductswhicharetoocomplextobemadequickly.
Instead,finishJITwasthetermtodescribethenewpolicyofbuildingsemi-finishedproductswiththeminimumofaddedvalue,andbeingabletocompleteanddelivertheproductinthefive-daytarget.Finally,buildJITwasthetermusedtodescribethenewconceptofbuildinglargerproductsquicklywithinadefinedleadtime.TheimpactofthenewconceptonthedownstreamprocessescanbejudgedfromFigure1-1.Whilethetraditionalinventorypolicyshowsamaximumnumberofdaysofstock(shownintheshadedarea)atfinishedproductlevel,thisisrisky.Wearemorelikelytoknowpreciselywhattheend-customerwantsatthelateprocess.Postponingdecisionsuntilaslateaspossibleintheprocesscanhelpreduceinventory.Fig.1-1Xerox:theimpactoninventories
Itisallgoodtogetmaterialsflowingandmovementsynchronized,butsupplyshallrespondintimewiththeend-customer’sneeds.Itistheend-customer’sdemandsignalsthatcausethesupplychaintorespond.Bysharingtheend-customerdemandinformationacrossthesupplychain,wecreateademandchain,focusedoncustomervalue.Informationtechnologyenablestherapidsharingofdemandandsupplydataatincreasinglevelsofdetail.Theaimistointegratesuchdemandandsupplydatasothatanincreasinglyaccuratepictureisobtainedaboutthenatureofbusinessprocesses,marketsandend-customers.Information
flowFig.1-2Integratingdemandandsupplychains
Suchintegrationacrossthesupplychainwillhelpmeetingdemandinthemarketwithamaximumofdependability,andminimumofinventory.Fgure1-2givesaconceptualmodelofhowsupplychainprocessesareintegratedtogetherinordertomeetend-customerdemand.Demandsignalsaresharedacrossthechain,andshallnotbeunderstoodas‘sell’process.Satisfyingdemandisalsoregardedasanintegratedprocess,asmaterialsaremovedfromoneprocesstothenextinaseamlessflow.Informationisthe‘glue’thatbindsthesupplychainprocessestogether.
NewWordsandExpressionscoordinate/kəʊˈɔːdəneɪt/v.使协调,使调和;协调,协同end-customer/ˈkʌstəmə/n.最终客户component/kəmˈpəʊnənt/n.adj.成分,零件;组成的,成分的Subassembly/s
bəˈsembli/n.部件,组件;子组件部件vision/ˈvɪʒən/n.愿景re-engineer/ˌriːendʒəˈnɪə/v.重新设计,重组forecast/ˈfɔːkɑːst/v.n.预报,预测plentiful/ˈplentɪfəl/adj.丰富的,充沛的
responsive/rɪˈspɒnsɪv/adj.响应的,反应灵敏的eliminate/ɪˈlɪməneɪt/v.排除,消除,除掉flexibility/ˌfleksəbɪləti/n.柔性,灵活性postpone/pəʊsˈpəʊn/v.延期,推迟
integration/ˌɪntɪˈɡreɪʃən/n.整合,一体化
Logisticscostsarecreatedbytheactivitiesthatsupportthelogisticsprocess.Eachofthemajorcosts—customerservice,transportation,warehousing,orderprocessingandinformation,lotquantityandinventorycarrying—isdiscussedbelow.PartIITheRelationshipofLogistics
ActivitiestoLogisticsCosts
Thekeycostassociatedwithvaryinglevelsofcustomerserviceisthecostoflostsales.Moniesthatarespenttosupportcustomerserviceincludethecostsassociatedwithorderfulfillment,parts,andservicesupport.Theyalsoincludethecostsofreturngoodshandling,whichhasamajorimpactonacustomer’sviewoftheorganization’sserviceaswellasthefinallevelofcustomersatisfaction.CustomerService
LevelsThecostoflostsalesincludesnotonlythelostofthecurrentsale,butalsopotentialfuturesalesfromthecustomerandfromothercustomersduetoword-of-mouthnegativepublicityfromformercustomers.Arecentestimateindicatedthateveryunsatisfiedcustomertellsanaverageofnineothersabouthisorherdissatisfactionwiththeproductorservice.Itisnowonderthatitisextremelydifficulttomeasurethetruecostofcustomerservice!CostoflostsaleThus,thebestapproachistodeterminedesiredlevelsofcustomerservicebasedoncustomerneeds.Theideaistominimizethetotalcost,giventhecustomerserviceobjectives.Becauseeachoftheotherfivemajorlogisticscostelementsworktogethertosupportcustomerservice,gooddateareneededregardingexpendituresineachcategory.Theobjectiveistominimizetotalcosts
Theactivityoftransportinggoodscausestransportationcosts.Expendituresthatsupporttransportationcanbeviewedinmanydifferentways.Costscanbecategorizedbycustomer,productline,typeofchannelsuchasinboundversusoutbound,andsoon.Costsvarywithvolumeofshipment(cube),weightofshipment,distance,andpointoforiginanddestination.Costsandservicealsovarywiththemodeoftransportationchosen.
TransportationCosts
WarehousingCosts
Warehousingcostsarecreatedbywarehousingandstorageactivities,andbytheplantandwarehousesiteselectionprocess.Includedareallofthesitesthatvaryduetoachangeinthenumberorlocationofwarehouses.OrderProcessing/InformationSystems
CostsThiscategoryincludescostsrelatedtoactivitiessuchasorderprocessing,distributioncommunications,andforecastingdemand.Orderprocessingandinformationcostsareaveryimportantinvestmenttosupportgoodcustomerservicelevelsandcontrolcosts.Orderprocessingcostsincludesuchcostsasordertransmittal,orderentry,processingtheorder,andrelatedinternalandexternalcostssuchasnotifyingcarriersandcustomersofshippinginformationandproductavailability.Shippersandcarriershaveinvestedagreatdealinimprovingtheirinformationsystems,toincludetechnologysuchaselectronicdatainterchange(EDI),satellitedatatransmission,andbarcodingandscanningshipmentsandsales.
OrderProcessing/InformationSystems
CostsThemajorlogisticslotquantitycostsareduetoprocurementandproductionquantities.Lotquantitycostsarepurchasing
-orproduction-relatedcoststhatvarywithchangesinordersizeorfrequency.Lotquantitycostsmustnotbeviewedinisolationbecausetheyalsomayaffectmanyothercosts.Forexample,acustomergoodsmanufacturerthatproduceslargeproductionrunsmaygetgoodpricesfromsuppliersandhavelongefficientproductionruns,butrequiresmorestoragespacetohandlelargeruns.Lot
Quantity
CostsCustomerservicelevelsmaysufferasorderfulfillmentdeclinesbecauseproductsareproducedinfrequently,inlargebatches,andwithinventorygoingtozeroandcreatingstockoutsituationsinbetweenruns.Thismayincreaseinformationandorderprocessingcosts,ascustomersfrequentlycalltocheckonavailabilityofback-orderedproducts,andcancelbackorders.Transportationcostsalsomayriseascustomersaresentpartialorsplitshipments.Inventorycarryingcostswillriseaslargequantitiesofinventoryarehelduntilusedup,duetolargebatchsizes.Theimplicationofonecostuponanothermustbecarefullyconsidered.
Thelogisticsactivitiesthatmakeupinventorycarryingcostsincludeinventorycontrol,packaging,andsalvageandscrapdisposal.Inventorycarryingcostsaremadeupofmanyelements.Therelevantinventorycostsarethosethatvarywiththeamountofinventorystoredincludingthefourmajorcategoriesasfollowing:InventoryCarrying
Costs
1.Capitalcost,whichisthereturnthatthecompanycouldmakeonthemoneythatithastiedupininventory.2.Inventoryservicecost,whichincludesinsuranceandtaxesoninventory.3.Storagespacecost,whichincludesthosewarehousingspace-relatedcostswhichchangewiththelevelofinventory.4.Inventoryriskcost,includingobsolescence,stealing,relocationwithintheinventorysystem,anddamage.New
WordsandPhrasesexpenditure/ɪkˈspendɪtʃə/n.category/ˈkætəɡəri/n.
destination/ˌdestəˈneɪʃən/n.inbound/ˈɪnbaʊnd/adj.outbound/ˈaʊtbaʊnd/adjvary/ˈveəri/v.communication/kəˌmjuːnɪˈkeɪʃən/n.forecast/ˈfɔːkɑːst/n.v.
transmittal/trænzˈmɪt(ə)l/
n.orderentry/ˈentri/internal/ɪnˈtɜːnl/costadj.external/ɪkˈstɜːnl/costadj.notify/ˈnəʊtɪfaɪ/v.availability/əˌveɪləˈbɪləti/n.satellitedatatransmission/trænzˈmɪʃən/lotquantity/ˈkwɒntəti/purchase/ˈpɜːtʃɪs/v.n.frequency/ˈfriːkwənsi/n.isolation/ˌaɪsəˈleɪʃən/n.orderfulfillment/fʊlˈfɪlmənt/decline/dɪˈklaɪn/v.n.backorder/ˈbækɔːdə(r)/stockout/ˈstɒkaʊt/n.batch/bætʃ/n.inventory/ˈɪnvəntri/carrycostsalvage/ˈsælvɪdʒ/v.scrap/skræp/v.支出,花费种类,类别目的地入站,进货出站,出货变化,改变信息,交流预测传送,传输订单输入内部成本外部成本通报,通知可用性,可获得性人造卫星数据传输批量购买,赢得;起重装置频率,周率隔绝,孤立履行订单下降,衰落;下降,衰退,斜面延期交货缺货批次存货储存成本抢救敲碎PartIIISupplementaryReadingTheReplenishmentofCruiseShipsisDaunting
Oneofthemostdauntinglogisticsjobsintheworldisplanningandimplementingthereplenishingofacruiseship.Literallythousandsofitems,rangingfromfreshbedlinentoenginepartstoperishablefoodstuffs,mustarriveatthevesselbyahard-and-fastdeadline.“Everyweekbringsanewcrisis,”saidJimWalton,directorofmaterialsandlogisticsforRoyalCaribbeanCruisesLtdinMiami.
“Recently,1,500poundsoflambdidn’tmakeittoavesselintime,soacharteredplaneflewthelambtotheshipinMexico.”“Cruiseshipsaremovingtargets.Youonlyhaveashortwindowtogetwhat’scriticallyneededtothem.Otherwise,thecaptaindoesn’twaitaround,”hesaid.MaterialRequirementofaCruiseShipAsCruisesshipdesignersemphasizedpassengeramenitiesandcabinspaceoverstowagespace,the90-dayprovisioninghasbeenreducedto14daysinallareas.Thischangetransferredahugeresponsibilitytologisticstoreplenishshipsinvariousoutports.Onthisbasis,logisticshaveoneopportunitytoensureallgoodsarrivewithinasix-to-eighthourwindow.TheitineraryforeachRoyalCaribbeanvesselisplanedtwoyearsinadvance.Withthatdatainhand,Walton’slogisticsdepartmentpublishesacontainerloadschedule,whichspecifiesvendordeliverydates,bycommodityforeachvessel,overasix-monthperiod.Foreachshiptherearedeliverydatesforchilledproduce,frozenfood,drygoods,bondedmarineitems,andgiftshopandhotelitems.Thelogisticsdepartmentshipseverythingfromblocksoficetouniformsandtuxedoes;allmanneroffoodstuffs;radardomes,navigationequipment,floralarrangement,sparepartsformachineryinavessel’sengineroom,evenchemicalsforeachship’sphoto–developingshop.DistributionandMaterialHandling
RoyalCaribbeanowns17vessels—12operatedbyRoyalCaribbeanInternationalandfivebyCelebrityCruises.
Walton’s22-personstaffhandleslogisticsforalloftheship.“Weworksevendaysaweek,24hoursaday.Weloadshipsonweekends,working10to12hourdays.Westaggerourschedulessothatsomepersonnelarehereallofthetime,evenonholidays.Therearenodaysoffforthelogisticsdepartment.”Walton’sorganizationspendsmuchofitstimeoverseeingthephysicalhandlingofgoodsfortheships.Asuppliermaysendashipmentcoveringeightdifferentvessels.
Walton’sdepartmentsegregatesthosegoodsbyvesselandbyservicesector–beverage,hotel,giftshop,marine(meaningthefunctioningoftheship),entertainment,cruiseprograms,aquaticsandhotelservices.“Wehavetobuildspecificpalletsforeachsectorordepartment,andlabelthemassuch,”hesaid.Thereasonisthatgoodsareloadedonacruiseshipthroughdifferentdoorsorhatches.Whencargoarrivespierside,itmustgoaboardthroughtheproperdoor.RoyalCaribbean’s
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