版权说明:本文档由用户提供并上传,收益归属内容提供方,若内容存在侵权,请进行举报或认领
文档简介
SMT代工厂的审核要求PastePrintingPastePrinting(锡膏印刷)1.
WorkInstructions(作业指导书)
1
IstherearevisioncontrolledOperatorWorkInstructionwhichcontainsuniquedetailsforthespecificproductbeingbuilt?(Score0ifanyunsigned/undatedhandwritteninstructionsoranyhandwritteninstructionsmorethan48hrsold)是否有对产品的特别细节详细描述的且有版本控制的作业指导书?2AreWorkInstructionsreadilyavailabletotheoperatorandaretheyfollowedatPastePrint?作业指导书是否适用于操作者并得到实施?3IstheSolderPastespecifiedinthePastePrintingprogramoronWorkInstructions?在印刷程序或作业指导书是否有指明使用的锡膏?4IstheSolderPastemanufacturer,number,&meshdefinedinthePastePrintProgramoronWorkInstructions?是否在印刷程序或作业指导书详细说明锡膏的制造商、编号(料号)及目数?5
IstheStencil'sidentificationspecifiedinthePastePrintingprogramoronWorkInstructions?在印刷程序或作业指导书是否详细说明钢网的标识?6
IstheStencil'sidentificationtraceabletoaspecificPWBpartnumber,revisionlevelandboardside?钢网的标识是否可追溯到PWB板的料号、版本及板面?7
IstheStencilloadingorientationspecifiedontheStenciloronWorkInstructions?在作业指导书或钢网上是否指明了放置方向?8
IstheSqueegeeinusespecifiedinthePastePrintprogramorWorkInstructions?在印刷程序或作业指导书是否详细说明所使用的刮刀?9
Isthenumber,location,typeandheightoftheSupportBlocks/PinsspecifiedonWorkInstructions?作业指导书是否指明支撑块/销的数量、位置、型号及高度?10
AreallhandtoolsneededbytheoperatorlistedwiththeirdescriptionsonWorkInstructions?作业指导书是否列出并详细描述操作者需要使用到的工具?11
Hastheuseofmetaltoolsfortheapplicationand/orremovalofpastebeenspecificallydisallowed?是否明确指明在施加或移除锡膏不可使用金属工具?12
IsthePWBpartnumberandRevisionspecifiedontheWorkInstructionorlineset-upinstructions?在作业指导书或生产线设定指导书是否详细说明PWB的料号、版本?13
IsthePWBorientationtotheStencilidentifiedintheWorkInstructionsorlineset-upinstructions?在作业指导书或生产线设定指导书是否详细说明PWB对应钢网的方向?14
IsthemachineProgramNamespecifiedontheWorkInstructionorlineset-upinstructions?在作业指导书或生产线设定指导书是否指明了机器的程序名?2.SolderPaste(锡膏)1IsthereaStandardOperatingProcedureforthecoldstorageofsolderpaste?是否有标准的锡膏冷藏作业指导书?2
Isthecoldstoragetemperaturewithinthemanufacturers'recommendedrangeforallsolderpasteincoldstorage?锡膏的冷藏温度是否在制造商推荐的范围内?3
IstheSolderPasteFIFOcontrolledwhileincoldstorage?Agravityfeedrackispreferred.锡膏的冷藏是否按先进先出控制?推荐使用重力自流进料架?4
Doesthecoldstorageunithaveatemperaturerecorder,whichcanbereadwithoutopeningtheunit,torecordtemperatureovertime?冷藏柜是否有温度记录,且不需打开就可随时记录温度?5
Isthereadocumentedrequirementtoperiodicallycheckthattherecordedtemperatureiswithintherequiredstoragelimits?是否有文件规定定期检查冷藏柜记录的温度在规定的贮存温度界限内?(文件要规定停电超过多少时间要视同回温作业)6
Isthereevidencetodemonstratethatactionwastakenwhenthetemperaturewasoutsidethedefinedstoragelimits?是否有证据表明当温度超出规定贮存范围时采取了纠正措施?7
IsthecoldstorageexpirationdateoftheSolderPastespecifiedontheSolderPastecontainer?是否在锡膏容器上详细说明了产品的冷藏有效期?8
IsthedateandtimethattheSolderPastehasbeenremovedfromcoldstoragespecifiedonitscontainer?是否在锡膏容器上详细标明了从冷藏柜取出的日期和时间?9
IsthedateandtimethattheSolderPasteisavailableforuse,afterremovalfromcoldstorage,specifiedonitscontainer?是否在锡膏容器上详细标明了从冷藏柜取出后可以开始使用的日期和时间?10
IsthedateandtimethattheSolderPasteexpiresatambienttemperaturewithits'sealbroken'documentedandknown?对于在环境温度下开封的锡膏的超期日期和时间是否有文件规定和记录?11
IsthedateandtimethattheSolderPasteexpiresatambienttemperaturewithits'sealinplace'documentedandknown?对于在环境温度下未开封的锡膏的超期日期和时间是否有文件规定和记录?12
Isthereevidencetodemonstratethatthisinformationhasbeencorrectlycompletedandthatthisprocessisfullyunderstoodbyusers?是否有证据证明操作者正确完成这些信息并完全理解整个过程?13
AreScreenPrintOperatorsrequiredtoweargloveswhenhandlingSolderPaste?印刷操作者在处理锡膏时是否戴手套?14
IsthereaspecificationreadilyavailablefortheSolderPaste?是否有适用的锡膏规格书?15
IsthemeshfortheSolderPasteusedsuitableforthepitchtechnologyontheboardbeingbuilt?所使用的锡膏的目数是否符合即将印刷的板上引脚间距的技术要求?16
IsthemaximumtimethattheSolderPasteisallowedtoremainonaboardpriortoreflowdocumented,known,&followed?锡膏在回流前停留在板上的最大允许时间是否有文件规定,是否被理解并实施?17
IstheSolderPastelotcoderecordedandfullyandeasilytraceabletotheindividualproductserialnumberproduct?锡膏的批号是否有记录并能够完整和容易地追踪到单个产品的系列号?3.Stencil(钢网)1AreallStencilsadequatelystoredinamannertoavoidpotentialdamageandtokeepoutforeignorairbornematerials?所有钢网是否妥善保存以避免潜在损坏和避免外界及空气中的灰尘及杂质?2
AreallStencilsidentifiedwithprocessprooflabelsorplateswhicharevisiblewhenthestencilisinitsrackormountedinthePrinter?当钢网在钢网架上或安装在印刷机上时,是否用可直接看到的过程校验标签或铭板区分?3
IstheStencilcleanedinaautomaticstencilcleanerattheendofaproductionrunorafterafixedtimehaselapsed?在生产完成后或生产中定期清洗钢网时是否使用自动清洗设备?4
IsthereadocumentedrequirementtoinspectaStencilfordamageoncecleaned?
是否有文件规定清洗后须检查钢网是否损坏?5
Istheevidenceofcleaningandinspectiondocumented?是否有清洗记录及检验记录?6
IsthereadocumentedStencilCleaningprocesswhichidentifiesthechemicals,washtimes,drytimes,&consumablestobeused?是否有文件规定钢网清洗过程中所用的清洗剂、清洗次数、干燥次数以及其他耗材?7
IsthereadocumentedStencilCleanermaintenanceprocedurewhichdefinesfrequencyforcheckingfiltersandsolutionlevels?是否有文件规定钢网清洗机维护保养程序中过滤器和清洗溶液液面的检查频率?8
IsthereevidencetodemonstratethattheStencilCleaner'sMaintenanceprocedureandrecordsareadequateandup-to-date?是否有证据证明钢网清洗机的维护保养程序和记录是足够和最新的?9
IsthereadocumentedrequirementtoperiodicallychecktheStenciltensionandisthereevidencethatthisisdone?是否有文件要求定期检查钢网的张力并有证据表明已实施?10
IsthereadocumentwhichspecifiesStencilorderingrequirementswithrespecttosize,thickness,ratio,orientation,identification,etc.?是否有文件规定钢网订购时必需注意尺寸、厚度、开口比率、方向和标识?11
IsthereadocumentwhichspecifiestheconditionsforwhenLaservs.ChemicalEtchedvs.ElectroformedNickel,shouldbeused?是否有文件规定钢网的制作方式是激光切割、化学蚀刻或电铸镍?12
IsthereevidencetodemonstratethattheStencilorderingrequirementsarefollowed?是否有证据表明钢网的订购要求得到实施?13
IsthereadocumentedStencilFirstArticleprocedurewhichchecks,tension,thickness,aperturesizesanddesign,firstprint,etc.?钢网首检程序文件是否有列出检查张力、厚度、开口尺寸和设计,以及首次印刷质量等?14
IsthereevidencetodemonstratethattheStencilFirstArticleprocedureandrecordsareadequateandup-to-date?是否有证据证明钢网首检程序文件及记录是否足够和最新?4.Squeegee(刮刀)1AretheSqueegeeslength,angle,style/durometer,definedtoensurecorrectSqueegeeselection?刮刀的长度、角度、类型/硬度是否详细说明以确保刮刀的正确选择?2
IsthereevidencetodemonstratethattheSqueegeeusediscorrectandisfullyandeasilytraceabletotheproductandstencil?是否有证据证明刮刀正确使用并可完整和容易地追溯到产品和钢网?3
AreallSqueegeesadequatelystoredinamannertoavoidpotentialdamage?所有的刮刀是否以适当的方式存放以防止潜在的损坏?4
IsthereevidencethatSqueegeesinspectedfordamagepriortouseandpriortostorage?是否有证据证明刮刀使用前或保存前有检查是否损坏?5
IstherearequirementtoensuretheSqueegeeisleveledeitherautomaticallyormanuallydocumented,priortouse?是否有要求刮刀在使用前保持水平,不管是自动或人工?5.VacuumBlocksandTooling(真空挡块和工具)1
IsthereadocumentedrequirementtoindicatethatBlocks,SupportPinsorVacuumBlocksareneededforspecificproducts?是否有文件表明在具体的产品生产中定义所使用的支撑块、支撑销和真空挡块?2
AreallVacuumBlocksidentifiedwithanameortoolingnumberthatisfullyandeasilytraceabletotheproductandboardside?所有的真空挡块是否用名称或工具编号区分并可完整、容易地追溯到产品和板面?3
AreallVacuumBlockscleanandadequatelystoredinamannertoavoidpotentialdamage?所有的真空挡块是否清洁干净和用适当的方式贮存以避免潜在的损坏?6.PCB1AretheresatisfactorymethodsinplacetocontrolPCBhandlingandexposure?是否有合适的方法来控制PCB的取放和暴露在空气中?2
DoesthePWBpartnumberandRevisioncross-referencetothePCBApartnumberandRevision?PWB的料号和版本与PCBA的料号和版本是否相互对应?3
IsauniquetrackinglabelorPPIDlabelplacedonthePWBfortrackingpurposesatPastePrint?ScoreNAifDellAssyDwgdoesnotrequire.在锡膏印刷时PWB上是否贴有一特定的跟踪标签或PPID标签以便追溯?4
DoestheuniquetrackinglabelorPPIDlabeldatecodespecifythedatethePWBwaspasteprinted?在特定的跟踪标签或PPID标签是否有日期代码详细说明PWB的锡膏印刷日期?5
AremisprintedPWBscleanedinanautomaticboardcleanerusingappropriatefixturing?所有印刷不良板是否用自动洗板机清洗且装在合适的夹具上?6
IsthereadocumentedBoardCleaningprocesswhichidentifiesthechemicals,washtimes,drytimes,&consumablestobeused?是否有文件规定板清洗过程中所用的清洗剂、清洗次数、干燥次数以及其他耗材?7.MachineCapability(机器能力)1IsthePastePrintingtechnologysuitablefortheproductbeingbuilt?锡膏印刷技术是否适用于目前生产的产品?2
IsthePastePrintingoperationautomatedwithfiducialcameraalignment?锡膏印刷是否由基准相机校准且自动进行?3
Iscontactprintingwithstainlesssteelstencilsandsqueegeesbeingused?是否使用不锈钢网和不锈钢刮刀的接触式印刷?4
DoesthePrintingmachinehavethecapabilitytoautomaticallywetanddrywipetheStencil?印刷机是否具备自动干擦和湿擦钢网的能力?5
DoesthePrintingmachineusetheautomaticwetanddrywipecapability?印刷机是否使用自动干擦和湿擦钢网功能?6
DoesthePrintingmachinehaveVacuumStencilcleancapability?印刷机是否具备真空清洁钢网的能力?7
DoesthePrintingmachineuseVacuumStencilclean?印刷机是否使用真空清洁钢网的功能?8
Isthereadocumentedminimumfrequencyforstencilcleanspecifiedbasedonthetechnologyusedontheboard?基于板所使用到的技术,是否有文件规定最小的钢网清洁频率?9
Arestencilwetand/ordryautomaticcleanratesspecifiedforeachproductandshownintheprogram?每种产品的自动湿擦和/或自动干擦钢网的比率是否规定在程序中?10
Areallmaterialsusedtowipethestencilspecifiedaslowlintorpreferablylintfree?所有用于擦拭钢网的材料是否有规定是低尘或无尘?11
Arechangestocleanratesapprovedbasedonlyuponperformancefeedback?对于清洁比率改变的核准是否仅仅基于印刷效果反馈?12
DoesthePrintingmachinehavethecapabilitytoautomaticallydispenseSolderPaste?印刷机是否具备自动分配锡膏的能力?13
DoesthePrintingmachineuseautomaticSolderPastedispense?印刷机是否使用自动分配锡膏功能?14
DoesthePrintingmachineflagwhentheSolderPastecontainerisnearempty?锡膏快要用完时机器是否会报警?15
AreallPrintersenclosedinordertokeepoutforeignorairbornematerials?所有印刷机是否封闭以防止外界或空气中的灰尘和杂质?16
ArelocalizedclimatecontrolunitsinstalledandinuseonallPastePrinters?
所有印刷机是否安装局部空调并且在使用?17
IsthePrintingmachineprogrammable?Ifnotscore0fornext4questions.印刷机是否可编程?如果不可以,以下4个问题0分。18
IsthemachineProgramNamerevisioncontrolledtoshowtraceabilityofprogramchanges?机器程序名版本是否受控以显示程序变更的可追溯?19
IsthemachineProgramNametraceabletothePCBandPCBApartnumber?机器程序名是否可以跟踪到PCB料号和PCBA料号?20
Isaccesstothemachineprogrampasswordprotectedwithrestrictedaccess?机器程序是否有密码保护以防止未授权进入?21
Doprogramchangestocriticalparametersduringmachinecontrolremainunsavedunlessapprovedbyatechnician/engineer?在机器控制过程中关键参数的不能随意变更,除非经过技术员/工程师同意?8.SolderPaste1Isautomatic2Dor3Dsolderpasteinspectiondeployedandeffective?ReviewICTorAOI/AXIresultstodetermineeffectiveness.自动2D或3D锡膏检查是否有配置并实施?回顾AOI/AXI的结果验证检查效果。2
Canitbedemonstratedthatthemachinecallsarereviewedbytheoperatortodetermineifrealorfalse?是否可以证明机器的不良提示有经过操作员的检查并判断正确真的是不良?3
Isthe2Dor3Dcoverage%calculatedbasedonthetotal#ofpadswith2Dor3Dvsthetotal#ofaperturesonthestencil?2D或3D覆盖百分比是否从由2D/3D检查的所有焊盘与所有的钢网上的开口相比计算得来?4
DoestheexitconveyorfromtheAPIEquipment,stoptoallowforverificationofdefectssothatdefectiveboardsmaybecaptured?
自动锡膏检查(API)设备出口传送机构是否能让不良板停止传送使得不良板被筛选出来?5
Arerejectedboardsautomaticallystoppedonthisconveyerforoperatorfalsecallvalidation?判定不良的拒收板是否自动停在这个传送机构上以便操作者可以人工复判?6
Arechangesto2Dor3Dcoveragemadebasedonlyonperformancefeedback?IsthisreflectedintheProgramRevision?对于2D/3D覆盖率改变是否仅仅基于印刷效果反馈?是否反映在程序版本上?7
IsthereadocumentwhichdefinestheeffectofchangingcriticalPastePrintingparametersonthequalityoftheoutput?是否有文件定义改变关键印刷参数对产品品质的影响?9.PCBA1Areoutputtedboardsatleastsampleinspectedforprintqualitytoensureprocesscontrol?产出板是否至少检查样品的印刷质量以确保过程控制?2
Isthereadocumentedfrequencyforcheckingprintquality?是否有文件规定印刷质量检查频率?3
Isthereevidencetodemonstratethatthisprintqualityinspectionisconducted?是否有证据证明印刷质量检查有执行?4
Isthereaspecificationthatdefinesacceptabilityofpasteprinting,availableandusedatthePastePrinter?是否有规格书定义锡膏印刷的允收水准?是否可行并被执行?ComponentPlacementComponentPlacement(贴片)1.WorkInstructions(作业指导书)1IstherearevisioncontrolledOperatorWorkInstructionwhichcontainsloadinginformationforthespecificproductbeingbuilt?
(Score0ifanyunsigned/undatedhandwritteninstructionsoranyhandwritteninstructionsmorethan48hrsold)
对于指定产品是否有一版本受控的作业指导书包括上料信息?(如果有没签名/没日期的手写说明或手写说明超过48小时该项目得0分)2
AreWorkInstructionsreadilyavailabletotheoperatorandaretheyfollowedatComponentPlacement?作业指导书是否适用于操作者并且被确实遵守?3
ArecomponentpartnumbersanddescriptionsincludedontheWorkInstructions?作业指导书上是否包含有元件料号和品名描述?4
Arecomponentdescriptionssufficientlydetailedtocheckatfirst-articlethatthecorrectcomponentsarebeingused?首件检查之元件品名描述是否具体以确认元件使用是正确的?5
Isthemachinehead/slotnumberforcomponentloadingspecifiedforeachpartnumberonWorkInstructions?作业指导书是否指明每一料号的元件所对应的机器头/料槽号码?6
ArethereferencedesignatorsandthequantityperpartnumberspecifiedonWorkInstructions?作业指导书上是否指明每一料号的位号和倍率?7
Isthecomponentfeedertype/sizespecifiedonWorkInstructionsorotherwiseforeachcomponentpackagetype?作业指导书是否指明元件料枪型号/尺寸或者指明对应的每一种元件包装型号?8
IsthemachineProgramNamespecifiedontheWorkInstructionorlineset-upinstructions?作业指导书上或生产线设置说明书上是否指明机器程序名称?2.ComponentLoadingandVerification(元件上料和确认)1Isthereanautomatedbarcodedcomponentloadingverificationaidinordertoreducetheprobabilityofincorrectloading?Note*是否有自动的条码上料确认系统以减少上料错误?2
Arethecomponentloadingverificationaidshardlinkedtotheplacementprogramsothatloadingisverifiedagainstprogramdata?上料确认辅助系统是否和贴片程序硬件连接以依照程序数据再次确认上料之准确性?3Cantraceabilityofcomponentlotcodesbedemonstratedforcriticaldevices?对于关键元件是否可以追溯到元件批号?4
Iscomponentloading/changesverifiedandcrosscheckedbyanindividualotherthantheset-upoperatoratproductchangeover?Note*产品切换时元件上料/换料是否有另外一个独立的作业员进行确认而不仅仅是由上料的操作者自行检查?5
Isacomponentloading/changesverificationlogsignedbytheset-upoperatorandcountersignedbythecrosscheckerbeforestartup?Note*在开始生产前,元件上料/换料表是否由上料作业员签字并且由另一名作业员检查且会签?6
Isthecorrectfeederloadingbaseusedtofacilitaterealtofeederloading?是否有正确的料枪上料对照表用于帮助料枪上料?7
Arefirst-builtboardsverifiedagainstdocumentationformissing/misplacedcomponentsandforcorrectcomponentpolarity?首件板是否根据文件(图纸或模板等)检查缺件/错件和元件极性?8
Arefirst-articlesconductedusingAOImethodsandcomplementedwithdescriptionverificationandvaluemetering?首件检查是否采用AOI方法辅以品名确认和数值量测?9
AreallResistors&Capacitorsmeasuredforavaluewithinthetolerance(oneperpartnumber)atfirst-article&atreelchange?首件检查和更换料盘的时候是否对电阻和电容的数值和公差进行量测(一个料号量测一个)?10
Isafirst-articlelogsignedtoverifyacceptancebeforestartup?在开动机器之前,首件确认是否有符合允收标准的签名?11
IstheorientationofTantalumSMTcapacitors,Diodes,etcintapeformat,standardizedanddocumentedforpolarityorientation?编带包装SMT钽电容,二极管等的极性方向是否有被标准化?文件化?12
IstheICtrayloadingpolaritystandardizedforeachtypeofpolarityindicatorthatcanbeusedforeachcomponent?每一种类型的IC料盘上料极性是否被标准化?可用于每一种元件?13
Isloadingpolarityreferencedbothfromthetrayandthecomponentsoastoensureretrayedcomponentsarecorrectlyloaded?料盘和元件的上料极性是否都有标识以确保重新正确上料?3.Nozzles,Feeders,andTooling(吸嘴、料枪和工具)1Isthereadocumentwhichdetailsthestandardizednozzlediameterset-upselectedforeachtypeofplacementequipment?是否有文件具体描述用于每种贴片设备的吸嘴直径选用标准?2
Arethesestandardizednozzlediameterset-updocumentsreadilyavailableforwhennozzlesneedtobereplacedorchanged?当吸嘴需要更换或改变的时候,标准的吸嘴直径设定文件是否适用?3
IsthereadocumentwhichdetailstherangeofcomponentXYZbodysizesthateachselectednozzletypecansuccessfullyplace?是否有文件具体描述元件的XYZ本体大小范围使得每一个选择的吸嘴型号都能顺利贴片?4
Isthereadocumentedrequirementtoconductdailynozzlecenteringandisthereevidencethatthisisdone?是否有文件说明每日需要检查吸嘴中心度?是否有证据证明此动作有被执行?5
Iseachfeederidentifiedwithitsownuniqueserialnumber?每一个料枪是否都有自己唯一的序列号?6
IsthereadocumentedandeffectiveFeederMaintenanceProgram?Records(s/worotherwise)mustbebyFeederSerialNumber.是否有文件化的有效的料枪保养程序?记录必须按照料枪系列号。7
Aredatabaserecordsmaintainedforeachfeederserialnumberforthepurposeoftrackingitsmaintenancehistoryandperformance?每一个系列号的料枪是否有数据库记录以追溯其保养历史记录和运作状况?8
Isfeedermaintenancehistoryusedtomonitorfeederlifesothatproblematicfeederscanberemovedfromtheprocess?料枪保养记录是否用于监测料枪的使用寿命使得有问题的料枪能从制程中移走?9
Canitbedemonstratedthatthenumberoffeederindexesiscounted&monitoredforeachuniquefeederusingsoftwareorotherwise?是否能证实料枪的送料次数计算和显示是由软件或其他方法计算每一个独立的料枪?10
Isthisinformationusedtoflagthatfeederpreventativemaintenanceisrequiredafterxnumberofindexes?此信息是否用于指示料枪在送料X次之后需要采取预防保养措施?11
IsthereadocumentedrequirementtoindicatethatBlocksorSupportPinsareneededforspecificproducts?是否有文件指明对于特定的产品需不需要支撑块或支撑销?12
IstheNo,location,typeandheightofSupportBlocks/Pinsidentifiedonaproductbyproductbasis?ScoreNAifin3.11therearenotneeded.支撑块或支撑销的编号、位置、型号和高度是否基于产品的不同而予以区分?如果3.11条不需要模块或支撑脚,则此项为NA。13
AretheSupportPinlocationsidentifiedforeachproductusingtemplates/toolingorsomeothereffectivesolution?Commentasabove.对于每个产品所对应的支撑销位置是否使用模板/工具或其他有效解决方式?4.MoistureSensitiveDevices1Arecomponentsstoredbeforeloadingandafterunloadinginamannerwhichpreventsdamage?元件在上料之前和卸料之后是否适当存储以防止损害?2
AretheMoistureSensitiveDevices(MSDs)andtheirsensitivitylevelreadilyknowntotheoperator?作业员是否知道哪些是潮湿敏感器件以及敏感等级?3
AreMSDstimestampedatopeningandtheirexposuretimemonitoredagainstpredeterminedlimits?潮湿敏感器件上所标识的开启和暴露时间是否符合预定的标准?4
Isthereaflagtoindicatethattheexposuretimehasbeenexceedforanygivendeviceinadrybox?是否有标记指明干燥箱中的任何器件暴露时间已超标?5
IsthereaflagtoindicatetheMSDexposurehasexpiredforanyMSDdevicecurrentlyloadedintheplacementmachines?是否有标记指明已上料到贴片机上的MSD器件暴露时间已超标?6
HaveMSDproceduresbeenupdatedtoreflecttheJEDECstandardforMSDcontrol?(J-STD-033CMSDreleasedinJuly2012)MSD控制过程是否按照JEDEC的MSD控制标准更新?(J-STD-033CMSD标准于2012年7月颁发)7
IsthereevidenceofcorrectimplementationofJ-STD-0033CforallMSDdevices?对于MSD器件,是否有证据证明正确执行J-STD-0033C标准?8
ArethereMSDproceduresinplacetoensureMSDshelflifeisreducedbasedonmeasuredRelativeHumidityconditions?MSD控制过程中确保MSD货架寿命是否基于确定的相对湿度条件下?9
IsthereamethodinplacetoaddressthetimespentindrystorageanditseffectonremaininglifebasedonMSLevelandRHLevel?是否有适当的方法记录在干燥储存箱中花费的时间和基于潮湿等级和相对湿度等级对剩余寿命的影响?10
IsitclearlyunderstoodthatMSD'shelflife'continuestodegradeduringdrycabinetstorageofsomeMSDdevices?是否清楚知道MSD的货架寿命在干燥储存箱中也会持续缩短?(SFC在干燥箱中也要按比例计算MSD暴露时间)11
IfMSDsareonbothsidesofaPCBA,isthereaneffectivemethodtoaccountfortimebetween1stand2ndreflow?如果PCBA的两面都有MSD,是否能有效计算两面回流之间的时间?12
CanMSDcontrolbedemonstratedforMSDdevicesthatneedinternal/externalpre-programming?MSD控制程序是否涵盖到需要预先烧录的元件?13
CanMSDcontrolbedemonstratedforrejecteddevicesanddevicesusedforrework?是否可以证明MSD控制管制到不良的器件和返修用的器件?14
HaveMSDrecoverymethodsbeendefinedandadequateforallcomponenttypes?MSD恢复方式是否有定义且充分使用于所有型号的元件?15
DoesthecontrolofMoistureSensitiveComponentsincludethosecomponentsonreels?对于潮湿敏感性元件的控制是否包括卷盘上的元件?16
Isthebakingorhotroomstoragetimeandtemperaturedocumentedandcontrolledforcomponentrecovery?烘箱的烘烤时间和温度是否文件化并控制以使元件恢复?17
Hasthistimeandtempbeendeterminedbasedonthecomponentsupplier'sguidelines/J-STD-0033C?这个存储时间和温度是否依据元件供应商/J-STD-0033C的指示决定?18
IsthereevidencetodemonstratethatthecontrolprocessforMSDsisinuseandiseffective?是否有证据证明MSD的控制是有实施且是有效的?5.MachineCapability(机器能力)1AreComponentPlacementProgramsgeneratedfromCADXYcoordinatedata?贴片程序是否根据CAD的XY数据得来?2
IsthereastandardizednomenclatureforShapeCodedefinition?
是否有定义标准的外形代码(ShapeCode)命名方法?3
Canthisnomenclaturebeusedtodeterminethemostappropriateshapecodetoallocatetoagivenpartofgivendimensions?此命名方法是否可以用来决定最恰当的ShapeCode以便分派给指定的元件/指定的尺寸?4
Arelocalizedfiducialsusedforfinepitchdeviceswhenlocalizedcomponentfiducialsexistontheboard?当板上有局部基准点时,是否用于细间距器件?5
HasmanualcomponentmovingbeeneliminatedgivencorrectCAD,nozzleset-up,ShapeCodeallocation,localfiducials,Camspeed,etc?是否通过给出正确的CAD数据,吸嘴设定,ShapeCode分配,局部基准点,凸轮速度等来消除人工移动元件?6
DoestheFinePitchplacementmachinehavethecapabilitytocheckleadCoplanarityinxyz?细间距贴片机是否具有检查元件脚在XYZ方向上共面的能力?7
DoestheFinePitchplacementmachineuseitscoplanaritycapabilityonallleadsof20milpitchorless,andallprogrammedparts?细间距贴片机是否使用检查共面的功能来检查20MIL或更小间距的元件脚,和已编程的元件?8
DoestheFinePitchplacementmachinehavethecapabilitytocheckballarrays?Ifnosuchdevice,scoreNA.细间距贴片机是否具有检查球栅阵列的能力?如果没有,该项得分为N/A。9
DoestheFinePitchplacementmachineuseitsballarrayverificationcapabilityforallBGAdevices?Ifnosuchdevice,scoreNA.细间距贴片机是否使用其确认球栅阵列的能力来检查BGA?如果没有该能力,该项得分为N/A。10
IsthemachineProgramNamerevisioncontrolledtoshowtraceabilityofprogramchanges?机器程序名称是否受版本控制以显示对程序变更的追溯?11
IsthemachineProgramNametraceabletothePWBandPCBApartnumber?机器程序名称是否可以追溯到PWB和PCBA料号?6.PCBA1Areoutputtedboardsatleastsampleinspectedprereflowforplacementpositionalaccuracyformachinecontrolpurposes?在进入回流焊之前,生产出来的板子是否至少经过样板贴片准确性检验以确认机器控制?2
Isthefrequencyforthisverificationdefinedanddocumented,andisthereevidencetosuggestitisfollowed?此确认动作的频率是否有定义且文件化?是否有证据证明有被遵照执行?3
Isthereavisualaidavailablewhichidentifiesthepopulatedlocationswithpolarity,andalsotheno-poplocations?是否有目视辅助工具来辩识板子组装的元件极性,以及那些没有组装的位置?4
Isthereaplacementstandardprereflowtovalidateplacementaccuracyfortheshapecode,nozzleallocation,etc.parametersused?为了确定ShapeCode、吸嘴配置等参数的影响,是否有回流焊前的贴片标准?5
Isthereevidencetodemonstratethatactionistakentoadjustthemachinesperformanceforwhenthisstandardisexceeded?是否有证据证明当超过标准的时候,有调整机器性能?7.AttritionRatesandRejectedComponents(损耗率和被抛弃的元件)1Isattritionratemonitoringconductedsystematicallytoensurefeederand/ornozzleproblemsarecapturedatleasthourly?是否有系统地对损耗率进行监测以确保料枪和/或吸嘴的问题能至少每小时及时发现?2
Istheredocumentedevidencetoensureattritionratesarecheckedandactionedatleasthourlytoensureprocesscontrol?是否有文件证明至少每小时检查一次损耗率和采取行动以确保制程控制?3
Isthereaspecificationdefinedforacceptableattritionratesfortheindividualfeeders?是否有一个规范定义单个料枪的可接受的损耗率?4
Isthereaspecificationdefinedforthemaximumallowablenumberofnozzleskipspermachinebeforeitisshutdownforrepair?是否有规范定义在停机检修之前最多可允许跳过的吸嘴数目?(BYPASS数)5
Arethesespecificationsdeterminedbasedonapercentagecombinedwiththenumberofplacementsforagiventimeperiod?这些规范的定义是否基于一个在给定时间内贴片数量的百分率来决定?6
Isthereevidencetodemonstratethatattritionratemonitoringisconducted,effective,andusedtomakeprocesscontroldecisions?是否有证据表明损耗率监测被有效执行且用于制程控制决策?7
Isthereadocumentedprocessforthedispositionorreuseofmachinerejectedcomponents?RsandCsmustnotbereusedevenforrework.是否有文件化制程规定对于被机器抛弃元件的处理和重新使用?电阻和电容不可再使用,即使用于返修。8
Arerejectedcomponentsreviewedandrepairedtoensureconformancebeforereuse,evenifonlyusedforrework?机器抛料在重新使用之前是否检查和整理以确保其一致性,即使是只用于返修?9Arethererepairblocksavailableoraleadconditionerinuseforrepairing'real'Coplanarityrejects?Score0ifpartsnotrepaired.是否使用维修治具或引脚整形器整理共面性不好的元件?如果没有整脚该项目0分。10
Doesthere-trayingprocessalwaysensurethatcomponentpolaritywrtthetrayandthecomponentloadingpolarityispreserved?重新放元件回托盘的过程是否总能确保元件极性符合在托盘上的方向以及上料方向?11
IsthereadocumentedProcessDeviationproceduretomanagemachineskipsforhandplacementifhandplacementisallowed?如果允许手工贴片,是否有文件化的制程差异程序来管制用人工来贴的元件?8.ProcessCapability(制程能力)1HasaProcessCapabilityAnalyses(PCA)beenconductedandtheCpkacceptableforthesuiteofshapecodesinuse?是否进行制程能力分析而且Cpk能被在使用的ShapeCode接受?2
Wereshapecodeallocations,componentnozzleallocations,camspeeds,etc.recordedforthisPCA?制程能力分析中是否记录了SHAPECODE分配,元件吸嘴分配,凸轮速度等?3
Aretherecordedshapecodeallocations,componentnozzleallocations,andcamspeeds,thesameasthoseusedtoday?记录的SHAPECODE分配,元件吸嘴分配,凸轮速度等是否和当前使用的一致?ReflowSolderingReflowSoldering(回流焊)1.WorkInstructions(作业指导书)1IstherearevisioncontrolledOperatorWorkInstructionwhichcontainsset-upinformationforthespecificproductbeingreflowed?
(Score0ifanyunsigned/undatedhandwritteninstructionsoranyhandwritteninstructionsmorethan48hrsold)对于指定产品是否有一版本受控的作业指导书包括回流焊设定信息?(如果有没签名/没日期的手写说明或手写说明超过48小时该项目得0分)2
AreWorkInstructionsreadilyavailabletotheoperatorandaretheyfollowedatReflow?作业指导书是否适用于操作者并且被确实遵守?3
IstheconveyorspeedsetpointspecifiedontheWorkInstructionandisitthesameasthatspecifiedintheprogram?作业指导书是否指明传输带速度并且和程序中的一致?4
ArethetemperaturesetpointsspecifiedontheWorkInstructionandaretheythesameasthosespecifiedintheprogram?作业指导书中是否指明温度的设定点并且和程序中的一致?5
DoWorkinstructionsindicateifpalletsorothertoolingarerequired?如果需要用托盘或其它工具,作业指导书是否指明?6
Whencenterrailsupportisrequired,doWorkinstructionsindicatethisrequirementandisthelocationspecified?如果需要中心支撑导轨,作业指导书是否指明这个需求和规定位置?7
IsthemachineProgramNamespecifiedontheWorkInstructionorset-upsheets?作业指导书或设定说明中是否指明机器程序名称?2.MachineCapability(机器能力)1IstheReflowtechnologyinusesuitablefortheproductbeingbuilt?MustbefullforcedConvectionwithsufficientzonecount.回焊炉所使用的技术是否和生产的产品相符合?必须是强制对流且具有足够的温区。2
Areairflowcontrollersoracentralizedcontrolsystemusedtobalanceexhaustflowratesforeachindividualexhaustdrop?是否有气流控制器或中央控制系统来平衡每个废气口的废气排放流量?3
Areexhaustflowraterangesspecifiedandmonitoredonaregularbasistoinsurecompliance?废气的排放流量是否有规定并且有监控?4IsthemachineProgramNamerevisioncontrolledtoshowtraceabilityofprogramchanges?机器程序名称版本是否受控以追溯程序的变更?5
IsthemachineProgramNametraceabletothePWBandPCBApartnumber?机器程序名称是否可以追溯到PCB,PCBA料号?6
Isaccesstothemachineprogrampasswordprotectedwithrestrictedaccess?程序密码是否受保护以控制进入权限?7
Doprogramchangestocriticalparametersduringmachinecontrolremainunsavedunlessapprovedbyatechnician/engineer?在机器控制过程中关键参数的变更是否不能存储除非由技术员或工程师同意?(防止误动)3.TemperatureProfile(温度曲线)1IsthereavailableaTemperatureProfilefortheproductcurrentlybeingbuilt?当前生产的产品是否有可用的温度曲线?2
IstheTemperatureProfileassessableandreadilyavailabletooperators/techniciansasandwhenrequired?当需要时,作业员和技术员是否可以随时取得适用的温度曲线?3
WeretheTemperatureSetPointsandConveyorSpeedloggedforthatThermalProfilewhenitwasconducted?温度设定点和传输带速度是否有被记录成温度曲线?4
DotheTemperatureSetPoints&ConveyorSpeedwrittenontheThermalProfilecorrespondtothecurrentProgramsettings?温度曲线上的温度设定点和传送带速度是否和当前的程序设定一致?5
IsthereavailableanEngineeringbased
温馨提示
- 1. 本站所有资源如无特殊说明,都需要本地电脑安装OFFICE2007和PDF阅读器。图纸软件为CAD,CAXA,PROE,UG,SolidWorks等.压缩文件请下载最新的WinRAR软件解压。
- 2. 本站的文档不包含任何第三方提供的附件图纸等,如果需要附件,请联系上传者。文件的所有权益归上传用户所有。
- 3. 本站RAR压缩包中若带图纸,网页内容里面会有图纸预览,若没有图纸预览就没有图纸。
- 4. 未经权益所有人同意不得将文件中的内容挪作商业或盈利用途。
- 5. 人人文库网仅提供信息存储空间,仅对用户上传内容的表现方式做保护处理,对用户上传分享的文档内容本身不做任何修改或编辑,并不能对任何下载内容负责。
- 6. 下载文件中如有侵权或不适当内容,请与我们联系,我们立即纠正。
- 7. 本站不保证下载资源的准确性、安全性和完整性, 同时也不承担用户因使用这些下载资源对自己和他人造成任何形式的伤害或损失。
最新文档
- 2024年关于消防安全的个人演讲稿
- 第01讲 从负数到有理数-小升初衔接数学教材(原卷版)
- 专题06《 有理数乘方》达标检测卷-暑假小升初数学衔接(人教版)(原卷版)
- 10年高考生物真题专题分类3细胞的物质输入和输出练习含答案
- 知识题库-医生年度继续教育测试题库及答案
- 【正版授权】 IEC 62402:2007 EN-FR Obsolescence management - Application guide
- 互联网网站设计师工作总结(3篇)
- 课外辅导工作总结
- 2024两人合伙公司的协议书范本
- 邯郸市车管所授权委托书格式
- 钢琴入门基础教程(上)智慧树知到期末考试答案2024年
- 2024年柳州铁道职业技术学院招考工作人员高频考题难、易错点模拟试题(共500题)附带答案详解
- 小班社会《我升中班了》课件
- 右美托咪啶临床应用专家共识
- 2024年中国铝业集团限公司审计中心公开招聘24人高频考题难、易错点模拟试题(共500题)附带答案详解
- 2022-2023学年上海中学高一年级上册期末考生物试卷
- 四年级下册脱式计算400题及答案
- 肺炎喘嗽中医方案护理课件
- 交通事故的原因与预防
- 部编版四年级语文下册课内阅读及答案
- 2024届广东省韶关市名校中考物理押题卷含解析
评论
0/150
提交评论