ISA-95企业控制系统B2MML的标准管理

ISA-95

Enterprise-ControlSystemIntegrationStandard

B2MML

BusinessToManufacturingMarkupLanguageDaveEmersonWBFXMLWorkingGroupChairdave.emerson@May2,20241OAGiGeneralMeetingISA-95-B2MMLBriefingISAISAProfessionalorganizationStandardsdeveloperinassociationwithANSISP95TheISAStandards&PracticesCommitteenumber95Purpose:Tocreateastandardthatwilldefinetheinterfacebetweencontrolfunctionsandotherenterprisefunctions…ISA-95TheactualstandardproducedbytheSP95committeeU.S.ANSI/ISAstandardIEC&ISOInternationalstandardsgroupsIEC62264-1:2024andIEC62264-2:2024

are“duallogo〞standardsInternationalversionofISA-95May2,20242OAGiGeneralMeetingISA-95-B2MMLBriefingCompaniesParticipatinginSP95ABBArlaFoodsAspenTechDupontEliLillyEmersonProcessManagementFluorGeneralElectricInvensys-WonderwareLighthammerLundUniversity,SwedenLyondell–EquistarMicrosoftNestleNovoNordiskProctor&GamblePurdueUniversityRockwellAutomationSAPSiemensYokogawaMay2,20243OAGiGeneralMeetingISA-95-B2MMLBriefingWBFProfessionalorganizationpromotingtheexchangeofinformationonthemanagement,operationandautomationofbatchprocessmanufacturingInitiallyfocusedontheISA-88batchcontrolstandardFocusexpandedtoincludeISA-95toalltypesofprocessautomationWorkingGroupsOpportunityforWBFmemberstocollaborateXMLWorkingGroupcreatedB2MML&BatchMLMay2,20244OAGiGeneralMeetingISA-95-B2MMLBriefingB2MMLBusinessToManufacturingMarkupLanguageW3CXMLSchemaimplementationofISA-95Notaformalstandard,animplementationofastandardToolforbringtogetherautomation&ITgroupsMay2,20245OAGiGeneralMeetingISA-95-B2MMLBriefingISA-95&B2MMLStatusU.S.StandardInternationalStandardB2MMLTitleANSI/ISA-95.00.01-2000IEC/ISO

62264-1:2003Released,V0300Enterprise-ControlSystemIntegration–

Part1:ModelsandTerminologyANSI/ISA-95.00.02-2001IEC/ISO

62264-2:2004Released,V0300Enterprise-ControlSystemIntegration–

Part2:ObjectModelAttributesANSI/ISA-95.00.03-2005JWG15

inprogressN/AEnterprise-ControlSystemIntegration–

Part3:ActivityModelsofManufacturingOperationsManagementISAdraft95.00.04

DraftEnterprise-ControlSystemIntegration–

Part4:ObjectModelsandAttributesofManufacturingOperationsManagementISAdraft95.00.05

DraftInDevelopmentEnterprise-ControlSystemIntegration–

Part5:BusinesstoManufacturingTransactionsMay2,20246OAGiGeneralMeetingISA-95-B2MMLBriefingWhywasISA-95Created? IntegrationofbusinessandmanufacturingsystemsisdifficultDifferentAutomation&ITcultures,knowledgebasesLackofconsensusandmodelstofollowforintegrationIncreaseinbusinessneedstointegratemanufacturingsiteswithbusinesssystemsBusinessdrivers:SupplychainoptimizationAssetefficiencyAgilemanufacturingAvailabletoPromise&AvailabletoProfitMay2,20247OAGiGeneralMeetingISA-95-B2MMLBriefingWhatISA-95OffersFrameworkforintegrationprojectsSeparationofbusinessprocesses

from

manufacturing

processesFocusonfunctions,

notsystems,

organizations

orindividualsMay2,20248OAGiGeneralMeetingISA-95-B2MMLBriefingSITEAREAAREAAREACONTINUOUSPRODUCTIONUNITDISCRETEPRODUCTIONLINEENTERPRISEISA-95Scope95.0395.01&2BATCHPROCESSCELLMay2,20249OAGiGeneralMeetingISA-95-B2MMLBriefingPurdueReferenceModelFromthePurduemodelTheodoreJ.Williams,ThePurdueEnterpriseReferenceModel,ATechnicalGuideforCIMPlanningandImplementation,1992,ISA,ISBN1-55617-265-6DefinesthefunctionsinamanufacturingenterpriseIncludesdetailsoffunctionsinthecontroldomainDefineslevelsinamanufacturingenterpriseMay2,202410OAGiGeneralMeetingISA-95-B2MMLBriefingPurdueReferenceModelEnterprise/ControlBoundaryMay2,202411OAGiGeneralMeetingISA-95-B2MMLBriefingInformationofInterestFunctionsOutsidetheControlDomain(e.g.ProductionScheduling)(e.g.ProductionScheduleandProductionResults)InformationFlowsofinterestFunctionsWithintheControlDomain(e.g.EquipmentMonitoring)Enterprise/ControlSystemBoundaryFunctionsdetailedFunctionsnotdetailedDataflowsdetailedDataflowsnotdetailedMay2,202412OAGiGeneralMeetingISA-95-B2MMLBriefingBusinessPlanning&LogisticsPlantProductionScheduling,OperationalManagement,etcManufacturingOperations&ControlDispatchingProduction,DetailedProductionScheduling,ReliabilityAssurance,...BatchControlDiscreteControlContinuousControlLevel4Level3Levels2,1,0ISA95.01Levels

InterfaceaddressedParts1&2AreaaddressedParts3&4May2,202413OAGiGeneralMeetingISA-95-B2MMLBriefingLevel3activitiestypicallydealwiththeseobjectsENTERPRISESITEAREAPRODUCTIONLINEWORKCELLPRODUCTIONUNITPROCESSCELLUNITLevel4activitiestypicallydealwiththeseobjectsLowerlevelequipmentusedinrepetitiveordiscreteproductionLowerlevelequipmentusedinbatchproductionLowerlevelequipmentusedincontinuousproductionSTORAGEZONESTORAGEMODULELowerlevelequipmentusedforstorageEquipmentHierarchyEnhancedinPart3May2,202414OAGiGeneralMeetingISA-95-B2MMLBriefingIdentifiedInformationCategoriesManufacturingoperations&controlinformationProductionoperations,maintenanceoperations,qualityoperations,etcBusinessplanning&logisticsinformationPlantproductionscheduling,operationalmanagement,etcProductdefinitioninformation(Whatmustbe

definedtomakeaproduct)Productioncapabilityinformation(Whatresourcesareavailable)Productionscheduleinformation(Whattomakeanduse)Productionresponseinformation(Whatwasmadeandused)May2,202415OAGiGeneralMeetingISA-95-B2MMLBriefingCategoriesofInformationProductionResponseProductionScheduleBusinessPlanning&LogisticsInformationProductionDefinitionManufacturingOperations&ControlInformationProductionCapabilityResourceAvailabilityManufacturingInstructions,Recipes,BOM,Whattomake,whentomakeit,whattouseWhatwasmadeandusedMay2,202416OAGiGeneralMeetingISA-95-B2MMLBriefingMajorObjectModelsThreecategoriesofresourcesPersonnelEquipmentMaterial(andEnergy)Combinedresources(logicalview)ProcessSegmentsFourModels/Production-Process-ProductProductionScheduleProductionPerformanceCapabilityDefinition(bytime&bysegment)ProductDefinitionMay2,202417OAGiGeneralMeetingISA-95-B2MMLBriefingDesignPatternsResourcesClass-InstancemodelsMajorObjectsSub-dividedintosegmentsEachsegmenthaspersonnel,equipment,material,&datacomponentsPropertiesFewstandardobjectattributesPropertiesusedtopermitcustomizationMay2,202418OAGiGeneralMeetingISA-95-B2MMLBriefingPersonnelModelPersonPropertyPersonnelClassHasvaluesfor0..n0..n0..n0..n0..n0..n0..n1..nHasPropertiesofIstestedbyaMapstoDefinedbyRecordstheexecutionofDefinesaprocedureforobtainingaPersonPersonnelClassPropertyQualificationTestSpecificationQualificationTestResultMay2,202419OAGiGeneralMeetingISA-95-B2MMLBriefingPersonsandPersonnelClassesSupervisorLaborerProfessionalEngineerOperatorPumpMechanicDraftsmanJoeSmith-ID#12345SallyJones-ID#12344QualificationTestQualificationTestResultsMay2,202420OAGiGeneralMeetingISA-95-B2MMLBriefingEquipmentmodelMaintenanceWorkOrderMaybegeneratedfor0..n1..11..11..1EquipmentPropertyEquipmentCapabilityTestSpecificationHasvaluesfor0..n0..n0..n0..n0..nEquipment0..n0..n1..nHasPropertiesofIstestedbyaMapstoDefinedbyRecordstheexecutionof0..n0..nMayresultin0..1MaybemadeupofIsagainstIsmadeagainst0..n0..nDefinesaprocedureforobtainingaEquipmentCapabilityTestResultMaintenanceResponseEquipmentClassPropertyMaintenanceRequestEquipmentClassMay2,202421OAGiGeneralMeetingISA-95-B2MMLBriefingEquipmentandClassesMixingReactorHeatingReactorHR101HR102HMR101MR101MR102MaintenanceRequestMaintenanceWorkOrderCapabilityTestCapabilityTestResultsMaxTemp=300FCapacity=5000GalShearing=TRUECapacity=3000GalMay2,202422OAGiGeneralMeetingISA-95-B2MMLBriefingMaterialmodelMaterialSublotMaybemadeupofsublots0..n0..n0..nMaterialDefinitionPropertyQATestSpecificationMaterialDefinitionHasvaluesfor0..n0..n0..n0..n0..nMaterialLotQATestResult1..10..n1..nHasProperties

ofIstestedbyaMapstoDefinedbyRecordstheexecutionofMadeupofMaterialClassPropertyMaterialClass0..nHasProperties

of0..nDefinesagroupingIsassociatedwithaMaymaptoDefinesaprocedureforobtainingaMaterialLotPropertyMay2,202423OAGiGeneralMeetingISA-95-B2MMLBriefingMaterialDefinitionExampleLotHCL-50-100019pH1.0Density1.05ColorStrawPurity99.5%MaterialDefinitionMaterialDefinitionHCl50%ColorPuritypHMaterialClassHClAcidMaterialClassDensitySublotHCL-50-100019Barrel15LocationQATestSpecificationQATestResultsMay2,202424OAGiGeneralMeetingISA-95-B2MMLBriefingProcessSegmentModelPeopleMaterialsEquipmentSegmentsPersonnelresourcesmanagedforproductionEquipmentresourcesmanagedforproductionMaterialresourcesmanagedforproductionCollectionsofresources,usedtogetherforproduction,atthegranularityneededforbusinesslevelschedulingandcostingMay2,202425OAGiGeneralMeetingISA-95-B2MMLBriefingProcessSegmentModelPersonnelSegmentSpecificationEquipmentSegmentSpecificationMaterialSegmentSpecificationProcessSegmentParameterProcessSegmentHaspropertiesofHaspropertiesofHaspropertiesofIsdefinedasacollectionof0..n0..n0..n0..n0..n0..n0..nMaybemadeupof0..nPersonnelModelEquipmentModelMaterialModelCorrespondstoelementin0..n0..n0..n1..11..11..1PersonnelSegmentSpecificationPropertyEquipmentSegmentSpecificationPropertyMaterialSegmentSpecificationPropertyCorrespondstoelementinCorrespondstoelementinMay2,202426OAGiGeneralMeetingISA-95-B2MMLBriefingProcessSegmentsBusinessviewofproductionInventorytrackedforActiveIngredientInventorytrackedforPillsInventorytrackedforPillPacksPharmaceuticalManufacturing(3Segments)MakeActiveIngredientMakePillsPackageDosesRawMaterialsFinishedProductsKnowthroughput,resourcesandtimetomakeActiveIngredientKnowthroughput,resourcesandtimetomakePillsKnowthroughput,resourcesandtimetomakePillPacksMay2,202427OAGiGeneralMeetingISA-95-B2MMLBriefingProduction,Capability,ProductProductionScheduleProductionPerformanceWhattomakeandresourcestouseWhatwasmadeandresourcesactuallyusedProductDefinitionsWhatisavailableforuseforproductionWhatisneededtomakeaproductProductTimeCapability/CapacityMay2,202428OAGiGeneralMeetingISA-95-B2MMLBriefingProductionScheduleApplicationISA-95ProductionScheduleSetpoints&FlowpathsDispatchingSetupInstructionsBatchScheduleContinuousPremixBatchProductionProcessDiscretePackagingMultiplelevelsofplanning&schedulingQuarterlyMonthlyWeeklyDispatchtoProductionProductionschedulesoftenmustbesplittomultiplecontrolsystems&

multipleprocesstypesMay2,202429OAGiGeneralMeetingISA-95-B2MMLBriefingProductionSchedulePeopleMaterialsEquipmentSegmentsProductDefinitionsProductionScheduleMay2,202430OAGiGeneralMeetingISA-95-B2MMLBriefingProductionScheduleModelPersonnelRequirementEquipmentRequirementMaterialProducedRequirementPersonnelModelEquipmentModelMaterialModelCorrespondstoelementinCorrespondstoelementinCorrespondstoelementinMaycontain0..n0..n0..n0..n1..nPersonnelRequirementPropertyEquipmentRequirementPropertyMaterialProducedRequirementProperty1..n1..n1..nProductionScheduleProcessParameterMaterialConsumedRequirementCorrespondstoelementin0..nMaterialConsumedRequirementProperty1..nConsumableExpected0..nConsumableExpectedProperty1..nSegmentRequirement1..nIsmadeupofIsmadeupofIsassociatedtoeitherProductProductionRuleRequestedSegmentResponseCorrespondstoaCorrespondstoaProductionParameterProductionRequest0..nProcessSegmentProductParameterMay2,202431OAGiGeneralMeetingISA-95-B2MMLBriefingProductionPerformancePeopleMaterialsEquipmentSegmentsProductDefinitionsProductionScheduleProductionPerformanceMay2,202432OAGiGeneralMeetingISA-95-B2MMLBriefingProductionPerformanceModelPersonnelActualEquipmentActualMaterialProducedActualProductionDataPersonnelModelEquipmentModelMaterialModelCorrespondstoelementinCorrespondstoelementinCorrespondstoelementinMaycontain0..n0..n0..n0..n1..nPersonnelActualPropertyEquipmentActualPropertyMaterialProducedActualProperty1..n1..n1..nProductionPerformanceProductionResponseMaterialConsumedActualCorrespondstoelementin0..nMaterialConsumedActualProperty1..nConsumableActual0..nConsumableActualProperty1..nSegmentResponse1..nIsmadeupofIsmadeupofProcessSegmentCorrespondstoaMay2,202433OAGiGeneralMeetingISA-95-B2MMLBriefingISA-95FunctionalHierarchyBusinessPlanning&LogisticsPlantProductionScheduling,OperationalManagement,etcManufacturingOperations&ControlDispatchingProduction,DetailedProductionScheduling,ReliabilityAssurance,...ContinuousControlLevel4Level3Levels2,1,0Parts1,2&5

focusonthis

InterfaceDiscreteControlBatchControlParts3&4

Focuson

Manufacturing

OperationsMay2,202434OAGiGeneralMeetingISA-95-B2MMLBriefingDatacollectionExecutionmanagementResourcemanagementDispatchingTrackingOperationsresponseDetailed

schedulingOperationsrequestDefinitionmanagementAnalysisOperationscapabilityOperationsdefinitionsISA-95Part3GenericModelMay2,202435OAGiGeneralMeetingISA-95-B2MMLBriefing4SetsofLevel3ActivitiesAsset

ManagementQuality

ManagementInventory

ManagementProduction

ManagementdatacollectionexecutionmanagementresourcemanagementdispatchingtrackingDetailedschedulingdefinitionmanagementperformanceanalysisdatacollectionexecutionmanagementresourcemanagementdispatchingtrackingDetailedschedulingdefinitionmanagementperformanceanalysisdatacollectionexecutionmanagementresourcemanagementdispatchingtrackingDetailedschedulingdefinitionmanagementperformanceanalysisdatacollectionexecutionmanagementresourcemanagementdispatchingtrackingDetailedschedulingdefinitionmanagementperformanceanalysisMay2,202436OAGiGeneralMeetingISA-95-B2MMLBriefingB2MML

BusinessToManufacturingMarkupLanguageMay2,202437OAGiGeneralMeetingISA-95-B2MMLBriefingB2MMLB2MML=BusinessToManufacturingMarkupLanguageStandardsbased,vendorindependentXMLschemasbaseduponISA-95-1,-2EnablesintegrationprojectteamstouseISA-95duringanalysis&designthenuseXMLduringimplementationDevelopedandavailablefromtheWorldBatchForum,BatchML(ISA-88basedXMLschemas)alsoavailableMay2,202438OAGiGeneralMeetingISA-95-B2MMLBriefingWBFXMLWorkingGroupWorkinggroupformedin2000DevelopXMLschemasforANSI/ISA88and95standardsVolunteerorganizationListserverdefinesmembershipOver100members–varyinglevelsofactivityB2MMLReleasesVersion1-April2024Version2-September2024Version2.01-November2024Version3–Underdevelopment,2Q2024releaseexpectedMay2,202439OAGiGeneralMeetingISA-95-B2MMLBriefingB2MMLXMLSchemasS95EquipmentSchemaS95ProductionCapabilitySchemaS95ProductionPerformanceSchemaS95ProcessSegmentSchemaS95MaintenanceSchemaS95PersonnelSchemaS95ProductDefinitionSchemaS95MaterialSchemaS95ProductionScheduleSchemaS95CommonSchemaMay2,202440OAGiGeneralMeetingISA-95-B2MMLBriefingEquipmentClassPropertyEquipmentPropertyEquipmentCapabilityTestSpecificationEquipmentClassHasvaluesfor0..n0..n0..n0..n0..nEquipmentEquipmentCapabilityTestResult0..n0..n1..nHaspropertiesofIstestedbyaMapstoDefinedbyRecordstheexecutionof0..nMaybemadeupofDefinesaprocedureforobtainingaInformationAboutEquipmentClassesInformationAboutEquipmentInformationAboutCapabilityTestsEquipmentModel

May2,202441OAGiGeneralMeetingISA-95-B2MMLBriefingEquipmentSchemaMay2,202442OAGiGeneralMeetingISA-95-B2MMLBriefingEquipmentPropertiesMay2,202443OAGiGeneralMeetingISA-95-B2MMLBriefingProductionScheduleISA95definesaProductionScheduleasacollectionofProductionRequests,soitisacontainerobjectDefinesthe“Location〞(thescopeoftheschedule–ie.“Area54〞)“EquipmentElementLevelisahold-overfrompreviousversionsandisnolongerneeded)DefinesthestartandendtimeforthescheduleBasicallythetimescopetheschedulecoversMay2,202444OAGiGeneralMeetingISA-95-B2MMLBriefingProductionPerformanceMayCorrespondtoaPersonnelActualEquipmentActualMaterial

ProducedActualProductionDataPersonnelModelEquipmentModelMaterialModelCorrespondstoelementin(seeFigure1)Correspondstoelementin(seeFigure1)Correspondstoelementin(seeFigure1)Maycontain0..n0..n0..n0..n1..nPersonnelActualPropertyEquipmentActualPropertyMaterialProducedActualProperty1..n1..n1..nProductionPerformanceProductionResponseMaterial

ConsumedActualCorrespondstoelementin(seeFigure1)0..nMaterialConsumedActualProperty1..nConsumableActual0..nConsumableActualProperty1..nSegmentResponse1..nIsmadeupofIsmadeupofProcessSegmentCorrespondstoa0..n1..10..n1..10..n1..10..n1..1ProductProductionRuleProductionPerformanceIDStart&EndTimeProductionResponseIDStart&EndTimeSegmentResponseIDStart&EndTimeProductionDataPersonnelActualEquipmentActualMaterialProducedActualMaterialConsumedActualConsumableActualSegmentResponseMay2,202445OAGiGeneralMeetingISA-95-B2MMLBriefingISA-95Part5

Transactions

UseofOAGVerb-NounStructureMay2,202446OAGiGeneralMeetingISA-95-B2MMLBriefingInformationProviderInformationUserGETSHOWLocalprocessingGETEquipmentApplicationIdentificationAreaDataAreaVERB=GETNoun=EquipmentID=“ABC〞SHOWEquipmentApplicationIdentificationAreaDataAreaVERB=SHOWNoun=EquipmentID=“ABC〞Description=“Simpleequipment〞EquipmentPropertyID=“Throughput〞Value=200PPMDescription=“Throughputaspartsperminute〞…Get/ShowEquipmentMay2,202447OAGiGeneralMeetingISA-95-B2MMLBriefingProductionPlanning&SchedulingScenarioLevel4PLMLevel3ProductDefinitionManagementLevel4ProductionPlanning&CapacityAnalysisLevel4InventoryMgtLevel3ProductionResourceMgtLevel3DetailedSchedulingLevel3ProductionTrackingSHOWProductDefinitionGETProductDefinitionPROCESSProductionCapabilityPROCESSProductionScheduleCommunicationwithinLevels3or4arenotshownsincetheyarenotinthescopeofISA-95Parts1and2PROCESSProductionPerformancePROCESSMaterialSubLotLevel4AssetMgtSHOWEquipmentGETEquipmentMay2,202448OAGiGeneralMeetingISA-95-B2MMLBriefingOAGIS9.0Nouns(RedareP2BRelated)ActualLedgerEmployeeWorkScheduleMoveWIPReceiveDeliveryAllocateResourceEmployeeWorkTimeOnlineOrderReceiveItemBODEngineeringChangeOrderOnlineSessionRecoverWIPBOMEngineeringWorkDocumentOperationRequireProductBudgetLedgerFieldOpportunityRequisitionCarrierRouteInspectDeliveryPartyMasterRFQCatalogInventoryBalancePayableRiskControlLibraryChartOfAccountsInventoryConsumptionPaymentStatusRoutingConfirmWIPInventoryCountPaymentStatusISTSalesLeadCostingActivityInvoicePersonnelSalesOrderCreditInvoiceLedgerEntryPickListSequenceScheduleCreditStatusIssueInventoryPlanningScheduleShipmentCreditTransferItemMasterPriceListShipmentScheduleCreditTransferISTJournalEntryProductAvailabilityShipmentUnitCurrencyExchangeRateLocationProductionOrderSplitWIPCustomerPartyMasterLocationServiceProjectAccountingSupplierPartyMasterDebitTransferMaintenanceOrderProjectMasterUOMGroupDebitTransferISTMatchDocumentPurchaseOrderWIPStatusDispatchListMergeWIPQuoteActualLedgerMoveInventoryReceivableNounslistedasof2024-06thatarenotinOAGIS9.0:AllocateProduct,ProductRequirement,ReceiveInventory,May2,202449OAGiGeneralMeetingISA-95-B2MMLBriefingISA-95Objects&Nouns(?)ConsumableActualPropertyMaintenanceResponse

MaterialSpecificationPropertyProcessSegmentParameterConsumableActualMaintenanceWorkOrder

MaterialSpecificationProcessSegmentConsumableExpectedPropertyManufacturingBillMaterialSublotPropertyProductDefinitionConsumableExpectedMaterialCapabilityPropertyMaterialSublotProductParameterEquipment

MaterialCapabilityPersonPropertyProductSegmentDependencyEquipmentActualPropertyMaterialClassPropertyPersonProductSegmentEquipmentActualMaterialClassPersonnelActualPropertyProductionCapabilityEquipmentCapabilityPropertyMaterialConsumedActualPropertyPersonnelActualProductionDataEquipmentCapabilityTestResultMaterialConsumedActualPersonnelCapabilityPropertyProduc