上海平台焊接工艺指导书(中英文)

10焊接工艺指导书WeldingProcedureSpecification单位名称济南金力液压机械CompanyName JinanJinliHydraulicMachineryCo.,Ltd焊接工艺指导书编号WPS11-01 日期2013.07.10焊接工艺评定报告编号PQR11-01WeldingProcedureSpecification(WPS)NO WPS11-01WeldingProcedureRecordNO PQR11-01Date 2013.07.10焊接方法二氧化碳气体保护焊WeldingProcess FCAW机械化程度〔手工、半自动、自动〕半自动DegreeofMechanization (handwork,semiautomatic,automatic) SemiAutomatic焊接接头： 简图〔接头形式、坡口形式与尺寸、焊层、焊道布置及挨次WeldingJoint: Sketch:(jointform、groovetype、measure、weldlayer、weldbeadlayoutandorder)坡口形式：V型 GrooveType: Vtype衬垫〔材料及规格：/Pad(materialandspecs):/其他：/Other:/母材：BaseMetal:类别名(CategoryCode) I 组别名(GroupNo.) I-1 与类别名(andcategorycode)I 组别名(groupno.) I-1 相焊及(weldedtoeachother)标准号GB/T3274-2007钢号 Q235-B 与标准号GB/T3274-2007钢号Q235-B相焊Standard number GB/T3274-2007 Steel Number Q235-B and Standard NumberGB/T3274-2007SteelNumber Q235-B weldedtoeachother厚度范围：ThicknessRange母材：对接焊缝 δmin8~δmax15 角焊缝 /BaseMetal:buttweldδmin8~δmax15Filletweld/管子直径、壁厚范围：对接焊缝 δmin8~δmax15角焊缝/PipeDiameterRange、WallThicknessRange:buttweldδmin8~δmax15Filletweld /焊缝金属厚度范围：对接焊缝 15 角焊缝 /Thicknessofweldmetal:buttweld 15 Filletweld /其他 /Other /焊接材料(WeldingMaterial)：焊材类型TypeofWeldingMaterial焊材标准WeldingMaterialStandard填充金属尺寸SizeofFillerMetal焊材型号WeldingMaterialModels焊材牌号〔钢号〕Welding Material Brand(SteelGrade)other

焊丝WeldingWireGB/T8110-200810ER50-6/耐蚀堆焊金属化学成分〔%〕Corrosionresistantsurfacingmetalchemicalcomposition(%)C Si Mn P S Cr Ni Mo V Ti Nb其他：other注：对每种母材与焊接材料的组合均需分别填表Note:Foreachoftheparentmetalandweldingmaterialcombinationallneedstofilloutaform,respectively焊接位置：对接焊缝的位置 平焊焊接方向〔向上、向下〕 角焊缝位置 /焊接方向〔向上、向下〕 Positionofwelding:Thepositionofthebuttweld flatweldingDirectionofwelding:(up、down) /Filletweldlocation /Directionofwelding:(up、down) /

焊后热处理：温度范围〔℃〕 /保温时间〔h〕 Postweldheattreatment:Temperaturerange(℃) Soakingtime(h) /预热：气体：预热温度〔℃〔允许最低值〕/气体种类混合比 流量〔L/min〕层间温度〔℃〔允许最高值〕/保护气CO299.5% 20保持预热时间 /尾部保护气 // /加热方式 /反面保护气 // /Preheat:Gas:Preheating temperature(℃)(allowaminimum)/Gastypemixingproportion flow(L/min)Interpasstemperature(℃)〔allowthehighest) / Protectionofgas CO2 99.5% 20Keeppreheatingtime/Rearshielding///Heatingmethod/Backshielding///电特性电流种类： 直流 极性： 反极焊接电流范围：13～320Electricalcharacteristics电弧电压：20~39Typeofcurrent: DCpolarity:antipoleWeldingcurrentrange(A): 130~320Arcvoltage(V):20~39〔按所焊位置和厚度，分别列出电流和电压范围，记入下表〕(Listedseparatelyaccordingtotheweldingpositionandthickness,thecurrentandvoltagerange,recordedinthetablebelow)焊道/焊层Weldbead/welding

焊接方法Welding

填充材料Fillingmaterial直

焊接电流Weldingcurrent

电弧电压polarity

焊接速度Weldingspeed

线能量Linearenergylayer

process

mark

径diameter

极性polarity直流反

Current(A)

〔V〕

(cm/min)

〔kJ/cm〕ER50-GMAW 6

1.2

接DCEP直流反

130～20～20～3030～503.2～8.437～3970～8216.8～23.620～3025～308.2～10.8GMAWGMAW

ER50-6ER50-6

1.21.2

接DCEP直流反接DCEP

300～320280～300钨极类型及直径 / 喷嘴直径m： /Thetypeanddiameteroftungstenelectrode / Nozzlediameter(mm): /熔滴过渡形式 细颗粒过渡 焊丝送进速度〔cm/min〕 /ModeofmetaltransferFineparticlesinthetransition feedrateofweldingwire(cm/min) /技术措施：Technicalmeasure:摇摆焊或不摇摆焊： 不摇摆 摇摆参数： /Weavingweldornoswingweld: noswingweld Swingparameters: /焊前清理和层间清理：钢丝刷、扁铲 反面清根方法： 气弧刨Preweldcleaningandlayerscleaning: wirebrush、flatspade backgougingmethod:Gasarcgouging单道焊或多道焊〔每面： 单道焊 单丝焊或多丝焊： 单丝single-passweldingormulti-passwelding(eachside)single-passweldingMonofilamentweldingorMultiwirewelding:Monofilamentwelding导电嘴至工件距离〔mm导电嘴至工件距离〔mm〕/Conductivemouthtoartifactsdistance(mm)其他other锤击：//hammering:/编制日期审核日期批准日期单位名称济南金力液压机械CompanyName JinanJinli单位名称济南金力液压机械CompanyName JinanJinliHydraulicMachineryCo.,Ltd焊接工艺指导书编号WPS11-02 日期2013.07.10焊接工艺评定报告编号Date 2013.07.10PQR11-02WeldingProcedureSpecification(WPS)NOWPS11-02WeldingProcedureRecordNO PQR11-02焊接方法二氧化碳气体保护焊WeldingProcess FCAW机械化程度〔手工、半自动、自动〕半自动DegreeofMechanization焊接接头：(handwork,semiautomatic,automatic)SemiAutomatic〔接头形式、坡口形式与尺寸、焊层、焊道布置及挨次〕WeldingJoint: Sketch:(jointform、groovetype、measure、weldlayer、weldbeadlayoutandorder)135102461坡口形式：K型GrooveType:Ktype衬垫〔材料及规格：Pad(materialandspecs)://其他：Other://母材：BaseMetal:类别名 I 组别名 I-1 与类别名 I 组别名 I-1 相焊及类别名(CategoryCode) I 组别名(GroupNo.) I-1 与类别名(andcategorycode)I 组别名(groupno.) I-1 相焊及(weldedtoeachother)标准号GB/T3274-2007钢号 Q235-B 与标准号GB/T3274-2007钢号Q235-B相焊Standard number GB/T3274-2007 Steel Number Q235-B and Standard NumberGB/T3274-2007SteelNumber Q235-B weldedtoeachother厚度范围：ThicknessRange母材：对接焊缝 角焊缝 /δmin8~δmax15BaseMetal:buttweld Filletweld δmin8~δmax15管子直径、壁厚范围：对接焊缝 / 角焊缝 δmin8~δmax15PipeDiameterRange、WallThicknessRange:buttweld / Filletweld δmin8~δmax15焊缝金属厚度范围：对接焊缝/角焊缝15Thicknessofweldmetal:buttweld/Filletweld15其他Other//焊接材料(WeldingMaterial)：焊材类型焊丝TypeofWeldingMaterial焊材标准WeldingMaterialStandard填充金属尺寸SizeofFillerMetal焊材型号WeldingMaterialModels焊材牌号〔钢号〕Welding Material Brand(SteelGrade)other

WeldingWireGB/T8110-200810ER50-6/耐蚀堆焊金属化学成分〔%〕Corrosionresistantsurfacingmetalchemicalcomposition(%)C其他：other

Si Mn P S Cr

Ni Mo V Ti Nb注：对每种母材与焊接材料的组合均需分别填表Note:Foreachoftheparentmetalandweldingmaterialcombinationallneedstofilloutaform,respectively焊接位置：对接焊缝的位置 / 焊后热处理：焊接方向〔向上、向下〕 /温度范围〔℃〕/角焊缝位置 平焊焊接方向〔向上、向下〕 Positionofwelding:保温时间〔h〕Postweldheattreatment:Temperaturerange(℃)//Thepositionofthebuttweld /Soakingtime(h)/Directionofwelding:(up、down)Filletweldlocation flatwelding/Directionofwelding:(up、down)/预热： 气体：预热温度〔℃〔允许最低值〕 / 气体种类 混合比 流量层间温度〔℃〔允许最高值〕/ 保护气CO2 99.5% 20保持预热时间 / 尾部保护气 / / /加热方式 / 反面保护气 / / /Preheat: Gas:Preheating temperature(℃)(allow a minimum) Interpasstemperature(℃)〔allowthehighest) /

Gastype mixingproportion flow(L/min)Protectionofgas CO2 99.5% 20Keeppreheatingtime/Rearshielding///Heatingmethod/Backshielding// /电特性电流种类： 直流 极性： 反极焊接电流范围：13320电弧电压：20~39ElectricalcharacteristicsTypeofcurrent: DCpolarity:antipoleWeldingcurrentrange(A): 130~320Arcvoltage(V):20~39〔按所焊位置和厚度，分别列出电流和电压范围，记入下表〕(Listedseparatelyaccordingtotheweldingpositionandthickness,thecurrentandvoltagerange,recordedinthetablebelow)Weld

Welding

填充材料Fillingmaterial

焊接电流Weldingcurrent

压

焊接速度Weldingspeed

线能量Linearenergybead/welding

牌号layermarklayermarkdiameterpolarity直流current〔A〕〔V〕1GMAWER50-61.2反接DCEP130～14020～3030～503.2～8.4直流2GMAWER50-61.2反接DCEP130～14020～3030～503.2～8.4

直径 极性

polarity

(cm/min)

〔kJ/cm〕直流3GMAWER50-61.2反接280～32020～3025～308.2～10.8DCEP直流4GMAWER50-61.2反接280～32020～3025～308.2～10.8DCEP直流5GMAWER50-61.2反接DCEP300～32037～3970～8216.8～23.6直流6GMAWER50-61.2反接DCEP300～32037～3970～8216.8～23.6钨极类型及直径 / 喷嘴直径m： /Thetypeanddiameteroftungstenelectrode / Nozzlediameter(mm): /熔滴过渡形式 细颗粒过渡 焊丝送进速度〔cm/min〕 /ModeofmetaltransferFineparticlesinthetransition feedrateofweldingwire(cm/min) /技术措施：Technicalmeasure:摇摆焊或不摇摆焊： 不摇摆 摇摆参数： /Weavingweldornoswingweld: noswingweld Swingparameters: /焊前清理和层间清理：钢丝刷、扁铲 反面清根方法： 砂轮修磨Preweldcleaningandlayerscleaning: wirebrush、flatspade backgougingmethod:Grindingwheelgrinding单道焊或多道焊〔每面： 单道焊 单丝焊或多丝焊： 单丝single-passweldingormulti-passwelding(eachside)single-passweldingMonofilamentweldingorMultiwirewelding:Monofilamentwelding导电嘴至工件距离〔mm〕 / 锤击： /Conductivemouthtoartifactsdistance(mm) / hammering: /其他other编制 日期 审核 日期 批准 日期焊接工艺指导书WeldingProcedureSpecification单位名称济南金力液压机械CompanyName JinanJinliHydraulicMachineryCo.,Ltd焊接工艺指导书编号WPS11-03 日期2013.07.10 焊接工艺评定报告编号PQR11-03WeldingProcedureSpecification(WPS)NO WPS11-03 Date 2013.07.10WeldingProcedureRecordNO PQR11-03焊接方法二氧化碳气体保护焊WeldingProcess FCAW机械化程度〔手工、半自动、自动〕半自动DegreeofMechanization (handwork,semiautomatic,automatic) SemiAutomatic焊接接头： 简图〔接头形式坡口形式与尺寸焊层焊道布置及挨次WeldingJoint: Sketch:(jointform、groovetype、measure、weldlayer、weldbeadlayoutandorder)坡口形式：K型 GrooveType: Ktype衬垫〔材料及规格：/其他：/Pad(materialandspecs):/ Other:/1 10 23 45 645°1母材：BaseMetal:类别名 I 组别名 I-1 与类别名 Ⅱ 组别名 Ⅱ-1 相焊及类别名(CategoryCode) I 组别名(GroupNo.) I-1 与类别名(andcategorycode)I Ⅱ 组别名(groupno.) Ⅱ-1 相焊及(weldedtoeachother)标准号GB/T3274-2007钢号 Q235-B 与标准号GB/T3274-2007钢号Q235-B相焊Standard number GB/T3274-2007 Steel Number Q235-B and Standard NumberGB/T3274-2007SteelNumber Q235-B weldedtoeachother厚度范围：ThicknessRange母材：对接焊缝 角焊缝 /δmin8~δmax15BaseMetal:buttweld Filletweld δmin8~δmax15管子直径、壁厚范围：对接焊缝 / 角焊缝 δmin8~δmax15PipeDiameterRange、WallThicknessRange:buttweld / Filletweld δmin8~δmax15焊缝金属厚度范围：对接焊缝 / 角焊缝 15Thicknessofweldmetal:buttweld / Filletweld 15其他 /Other /焊接材料：(WeldingMaterial)焊材类型TypeofWeldingMaterial焊材标准WeldingMaterialStandard填充金属尺寸SizeofFillerMetal焊材型号WeldingMaterialModels焊材牌号〔钢号〕Welding Material Brand(SteelGrade)other

焊丝WeldingwireGB/T8110-200810ER50-6/耐蚀堆焊金属化学成分〔%〕Corrosionresistantsurfacingmetalchemicalcomposition(%)C Si Mn P S Cr Ni Mo V Ti Nb其他：other注：对每种母材与焊接材料的组合均需分别填表焊接位置：对接焊缝的位置/焊后热处理：Note:Foreachoftheparentmetalandweldingmaterialcombinationallneedstofillouta焊接位置：对接焊缝的位置/焊后热处理：焊接方向〔向上、向下〕 /温度范围〔℃〕/角焊缝位置 平焊焊接方向〔向上、向下〕 /保温时间〔h〕Postweldheattreatment:/Positionofwelding:Thepositionofthebuttweld /Temperaturerange(℃)Soakingtime(h)//Directionofwelding:(up、down)Filletweldlocation flatwelding/Directionofwelding:(up、down)/预热：气体：预热温度〔℃〔允许最低值〕/气体种类混合比流量〔L/min〕层间温度〔℃〔允许最高值〕/保护气CO299.5%20保持预热时间 /尾部保护气 ///加热方式 /Preheat:反面保护气 /Gas://Preheatingtemperature(℃)(allowaminimum) / Gastype mixingproportion flow(L/min)Interpasstemperature(℃)〔allowthehighest) / Protectionofgas CO2 99.5% 20Keeppreheatingtime/Rearshielding///Heatingmethod/Backshielding// /电特性电流种类：直流极性：反极焊接电流范围：Electricalcharacteristics电弧电压：20~39Typeofcurrent: DCpolarity:antipoleWeldingcurrentrange(A): 130~320Arcvoltage(V):20~39〔按所焊位置和厚度，分别列出电流和电压范围，记入下表〕(Listedseparatelyaccordingtotheweldingpositionandthickness,thecurrentandvoltagerange,recordedinthetablebelow)焊道/焊层bead/weldinglayer

Weldingprocess

填充材料Fillingm