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专用

人人文库

NATIONALSTANDARD

OFTHEPEOPLESREPUBLICOFCHINA

TechnicalCodeforLowTemperatureSteelStorage

TanksinPetrochemicalEngineering

GB/T50938-2013

ChiefDevelopmentDepartment:ChinaPetroleumandChemicalCorporation

ApprovalDepartment:MinistryofHousingandUrbanRuralDevelopment

-

ofthePeoplesRepublicofChina

ImplementationDate:June1,2014专用

人人文库

ChinaPlanningPress

Beijing2019

ChineseeditionfirstpublishedinthePeoplesRepublicofChinain2013

EnglisheditionfirstpublishedinthePeoplesRepublicofChinain2019

byChinaPlanningPress

rd

,,专用

3FloorCTowerGuohongBuilding

No.A11,Muxidi-Beili,XichengDistrict

Beijing,100038

PrintedinChinabyBeijingJingyintangGraphicPrintingCenter

©2013byMinistryofHousingandUrban-RuralDevelopmentof

thePeoplesRepublicofChina

Allrightsreserved.Nopartofthispublicationmaybereproducedortransmittedinanyformor

byanymeans人人文库,graphic,electronic,ormechanical,includingphotocopying,recording,

oranyinformationstorageandretrievalsystems,withoutwrittenpermissionofthepublisher.

Thisbookissoldsubjecttotheconditionthatitshallnot,bywayoftradeorotherwise,belent,

resold,hiredoutorotherwisecirculatedwithoutthepublisherspriorconsentinanyformof

blindingorcoverotherthanthatinwhichthisispublishedandwithoutasimilarcondition

includingthisconditionbeingimposedonthesubsequentpurchaser.

ISBN978-7-5182-1090-9

AnnouncementofMinistryofHousingandUrban-Rural

DevelopmentofthePeoplesRepublicofChina

No.199

AnnouncementonPublishingtheTechnicalCodeforLowTemperatureSteel

StorageTanksinPetrochemicalEngineering

TechnicalCodeforLowTemperatureSteelStorageTanksinPetrochemicalEngineeringhas

beenapprovedasanationalstandardwithaserialnumberofGB/T50938-2013,anditisimplemented

onJune1,2014.

AuthorizedbytheResearchInstituteofStandardsandNorms,MinistryofHousingandUrban

-

RuralDevelopmentofP.RChina,thiscodeispublishedanddistributedby专用ChinaPlanningPress.

MinistryofHousingandUrbanRuralDevelopmentofthePeoplesRepublicofChina

-

November1,2013

人人文库

Foreword

ThiscodeisdevelopedbyChinaPetroleumandChemicalCorporationandSinopecLuoyang

PetrochemicalEngineeringCorporationincooperationwithotherinvolvedorganizationsinaccordance

withtherequirementsofDocumentJIANBIAO〔2006〕No.136issuedbyoriginalMinistryof

Construction(MOC)ofthePeoplesRepublicofChinathePlanforDevelopingandRevisingNational

-

EngineeringConstructionStandards(2ndGroup)in2006.

Inpreparingthiscode,thedevelopmentteammadeextensiveinvestigationsandsummarizedthe

practicesonthelowtemperaturesteelstoragetanksinpetrochemicalengineering,madereferencesto

internationalstandardsandadvancedforeignstandards,solicitedthecommentsfromallinvolved

parties,andthenfinalizedthiscode.

Thiscodecomprises10chaptersand5appendixes,andmainlycoversGeneralProvisions,Terms,

BasicRequirements,Materials,DesignofMetallicComponents,DesignofConcreteStructures,

Insulation,Fabrication,InspectionandAcceptanceofMetallicComponents,ConcreteConstructionand

Workmanship,andTests.

MinistryofHousingandUrbanRuralDevelopmentofthePeople专用sRepublicofChinaisincharge

-

ofadministrationofthiscode,ChinaPetroleumandChemicalCorporationisresponsibleforitsroutine

management.SinopecLuoyangPetrochemicalEngineeringCorporationistaskedforexplanationof

specifictechnicalcontents.Duringimplementationofthiscode,anycommentsandrecommendations

canbepostedorpassedontoSinopecLuoyangPetrochemicalEngineeringCorporation(Address:

No.27ZhongzhouXilu,LuoyangCity,HenanProvince,P.R,China,postcode:471003)toprovidegood

areferenceforfuturerevision.

Chiefdevelopmentorganization,codevelopmentorganization,participatingdevelopmentorgan

--

ization,chiefdrafterandchiefreviewersofthecode:

ChiefDevelopmentOrganization:

ChinaPetroleumandChemicalCorporation

SinopecLuoyangPetrochemicalEngineeringCorporation

Co-DevelopmentOrganization:

SinopecNanjingEngineeringandConstructionIncorporation

人人文库SinopecEngineeringIncorporation

ParticipatingDevelopmentOrganization:

SinopecFourthConstructionCo.,Ltd

ChiefDrafter:

XuMaokunChenChonggangLiHongbinWeiXiaohuiWangSongsheng

ZhengXianglongCuiRuiminLaiJindongLengHuiLiFahaiSunHengzhi

LiLisongMiaoPingJuJingZhangXiangdong

ChiefReviewer:

WuTongzhuHuangZuojianDuanRuiZhouJiaxiangYangYifan

GeChunyuQiuZhenghuaZhaoYuchuanLiJianliuChenKuixian

·1·

WuYunlongWuXiaobinYangShengqiShenBingyuCuiJindong

HanYumeiLiLinjiangGouShiwenYangDongdaLiuBoShiHuijuan

WangZhaoweiLuoPingLingYiminWongDalongWangNingyang

WangShuipingChenJingpingYinShianYangXinhe

专用

人人文库

·2·

Contents

1GeneralProvisions……………(1)

2Terms…………………………(2)

3BasicRequirements……………(4)

3.1TypesofStorageTanks…………(4)

3.2GeneralRequirements…………(6)

4Materials………………………(9)

4.1GeneralRequirements…………(9)

4.2MetallicTankBody……………(9)

4.3MaterialsofConcreteComponents………………(12)

5DesignofMetallicComponents………………(14)

5.1GeneralRequirements…………(14)

5.2PrimaryandSecondaryLiquidContainers…………(15)

5.3VapourContainers………………(18)

5.4SuspendedRoofs………………专用(21)

5.5Nozzles………………………(21)

5.6BottomConnectionsofPrimaryandSecondaryContainers…………(22)

5.7ConnectionsBetweenPrimaryandSecondaryContainers……………(23)

5.8OtherRequirements……………(23)

6DesignofConcreteStructures…………………(24)

6.1GeneralRequirements…………(24)

6.2LiquidTightness………………(24)

6.3ConcreteTanks…………………(25)

7Insulation………………………(27)

7.1Selection,PerformanceandTestingofInsulationMaterials…………(27)

7.2ProtectionofInsulation…………(28)

7.3DesignofInsulationSystem……………………(28)

7.4InsulationInstallation……………(31)

8Fabrication,Inspection人人文库andAcceptanceofMetallicComponents……………(32)

8.1GeneralRequirements…………(32)

8.2MaterialManagement…………(32)

8.3Fabrication……………………(33)

8.4FieldInstallation………………(34)

8.5WeldingProcedures……………(36)

8.6Inspection……………………(38)

9ConcreteConstructionandWorkmanship……………………(43)

10Tests…………………………(45)

10.1HydrostaticTest………………(45)

·1·

10.2PneumaticTest………………(46)

AppendixAMainPhysicalPropertiesofGases…………………(48)

AppendixBDesignConditionsofTanks………(49)

AppendixCSeismicDesignRequirements……………………(50)

AppendixDReinforcementBarTesting………(51)

D.1Sampling………………………(51)

D.2Testing………………………(51)

AppendixECommonInsulationMaterialsandApplication……(52)

ExplanationofWordinginThisCode……………(54)

ListofReferenceCodes/Standards………………(55)

专用

人人文库

·2·

1GeneralProvisions

Thiscodespecifiesthedesignandconstructionoflowtemperaturesteelstoragetanksfor

1.0.1

petrochemicalservices.

Thiscodeisapplicabletothedesignandconstructionofabovegroundverticalcylindricalsteel

1.0.2

singlecontainmenttanks,doublecontainmenttanksandfullcontainmenttanksusedtostorehydrocarbons

orammoniawithboilingpointbetween0℃and-165℃andatadesignpressurenohigherthan50kPa.

Thiscodeisnotapplicabletomembranetanksandprimarycontainersthatareonlyconstructedby

prestressingconcrete.

-

Thelowtemperaturesteelstoragetankforpetrochemicalserviceshallincludethefollowing

1.0.3

itemsinadditiontothetankbodyandtheintegralpartsconnectedtothetankbody:

Theconnectionsbetweenthetankandthepipeoutsidethetankwallshallinclude:

1

)Thefirstcircumferentialjointinweldingendpipeconnectionsthatdonothaveaflange

1-

locatednearthetank;

)Thefirstthreadedjointonthepipeoutsidethetankwallinthreadedpipeconnections;

2

)Thefaceofthefirstflangeinaboltedflangeconnection;专用

3

)Thefaceofthefirstflangeinaspecialconnectororpipefitting.

4

Thecoversandfastenersofthenozzleandmanhole.

2

Thecoldinsulationofthetankbottom,tankshell,tankroofandnozzles.

3

Thestructuralcomponentsinthetank.

4

Theanchoringstructureofthetank.

5

Inadditiontothiscode,thedesign,fabricationanderectionofthelowtemperaturesteelstorage

1.0.4

tanksshallalsocomplywiththecurrentapplicablenationalcodesandstandards.

人人文库

·1·

2Terms

Operatingpressure

2.0.1

Assumedgaugepressurefortheoverheadvapourspaceunderoperatingconditions.

Designpressure

2.0.2

Assumedmaximumpositivepressure(gauge)fortheoverheadvapourspaceinthetank.

Designnegativepressure

2.0.3

Assumedmaximumnegativepressurefortheoverheadvapourspaceinthetank.

Testpressure

2.0.4

Airpressure(gauge)intheoverheadspaceofthetankduringtesting.

Setpressure

2.0.5

Pressureatwhichthepressurereliefdevicefirstopens.

Minimumdesigntemperature

2.0.6

Assumedtemperatureofthemedium,forwhichthetankisdesigned.

Designmetaltemperature

2.0.7

Minimumtemperatureforwhichthemetalliccomponentisdesigned专用.

Maximumdesignliquidlevel

2.0.8

Maximumpermissibleliquidlevelforatank.

Maximumnormaloperatinglevel

2.0.9

Maximumliquidlevelthatwillbemaintainedduringnormaloperation.

Singlecontainmenttank

2.0.10

Atankconsistingofonlyoneprimaryliquidcontainerwithinsulationoratankconsistingofa

primaryliquidcontainerandavapourcontainer.

Doublecontainmenttank

2.0.11

Atankconsistingofaprimaryliquidcontainerandasecondarycontainerthatiscapableof

containinganyleakageoftherefrigeratedliquidbutincapableofcontaininganyvapourresultingfrom

thisleakage.

Fullcontainmenttank

2.0.12

Atankwhichisdefinedasatankconsistingofaprimaryliquidcontainerandasecondarycontainer

capableofcontaining人人文库bothanyleakageoftheliquidandanyvapourresultingfromthisleakage.

Primaryliquidcontainer

2.0.13

Partofasingle,doubleorfullcontainmenttankthatcontainsthelowtemperaturerefrigerated

liquidduringnormaloperation.

Secondaryliquidcontainer

2.0.14

Partoftheoutercontainerofadoubleorfullcontainmenttankthatcontainsthelowtemperature

refrigeratedliquid.

Innertank

2.0.15

Metallicselfsupportingcylindricalprimarycontainer.

-

Outertank

2.0.16

·2·

Selfsupportingcylindricalsecondarycontainermadeofsteelorconcrete.

-

Roof

2.0.17

Structureonthetopofashellorwallcontainingthevapourpressureandsealingoffthecontents

fromtheatmosphere.

Shell/wall

2.0.18

Metalorconcreteverticalcylinder.

Vapourcontainer

2.0.19

Partofasingle,doubleorfullcontainmenttankthatcontainsthevapourduringnormaloperation.

Supportingroofoftank

2.0.20

Atypeoftankroofforwhichitsloadissupportedbybeams,columns,trussesorotherstructures.

Selfsupportingroofoftank

2.0.21-

Atypeoftankroofforwhichitsloadsareonlysupportedbytankshell.

Rollover

2.0.22

Uncontrolledmassmovementofstoredliquid,correctinganunstablestateofstratifiedofdifferent

densitiesandresultinginasignificantevolutionofproductvapour.

Thermalprotectionsystem

2.0.23

Thermallyinsulatingandliquidtightstructureinordertoprotecttheoutertankagainstlow

temperature.

Vaporbarrier专用

2.0.24

Barriertoprevententryofwatervapourandairintotheinsulationorintotheoutertank.

Percentageofplasticelongation

2.0.25

Thepercentageofplasticelongationisthepermanentpercentileincreaseoftheoriginalgauge

lengthcorrespondingtotensilestrength.

人人文库

·3·

3BasicRequirements

3.1TypesofStorageTanks

Alowtemperaturesteelstoragetankmaybeasinglecontainmenttank,adoublecontainment

3.1.1

tankorafullcontainmenttank.

Asinglecontainmenttankmaybeasinglecontainmenttankwithoutoutershell(Figure3.1.21)

3.1.2-

orasinglecontainmenttankwithoutershell(Figure3.1.22).

-

专用

Figure3.1.21Singlecontainmenttankwithoutoutershell

-

1-Foundationheatingsystem;2-Foundation;3-Bottominsulation;4-Primarycontainer(steel);

5-Flexibleinsulatingseal;6-Suspendedroof(insulated);7-Roof(steel);

8-Externalshellinsulation;9-Externalwatervapourbarrier;

10-Bundwall

Figure3.1.22Singlecontainmenttankwithoutershell

-

1-Foundationheatingsystem;2-Foundation;3-Bottominsulation;

人人文库4-Primarycontainer(steel);5-Flexibleinsulatingseal;

6-Suspendedroof(insulated);7-Roof(steel);

8-Losefillinsulation;9-Outershell(steel);

10-Bundwall

Adoublecontainmenttankmayconsistofaprimarycontainerandasecondarysteelcontainer

3.1.3

(Figure3.1.31)oraprimarycontainerandasecondaryconcretecontainer(Figure3.1.32).Theannular

--

space,betweentheprimaryandsecondarycontainers,shouldnotbemorethan6.0m.

Afullcontainmenttankmayconsistofaprimarycontainerandasecondarysteelcontainer

3.1.4

(Figure3.1.41)oraprimarycontainerandasecondaryconcretecontainer(Figure3.1.42).Theannular

--

space,betweentheprimaryandsecondarycontainers,shouldnotbemorethan2.0m.

·4·

Figure3.1.31Doublecontainmenttankwithsecondarysteelcontainer

-

1-Foundationheatingsystem;2-Foundation;3-Bottominsulation;

4-Secondarycontainer(steel);5-Primarycontainer(steel);

6-Flexibleinsulatingseal;7-Suspendedroof(insulated);

8-Roof(steel);9-Cover(rainshield);

10-Externalinsulation;11-Externalwatervapourbarrier

专用

Figure3.1.32Doublecontainmenttankwithsecondaryprestressedconcretecontainer

--

1-Foundationheatingsystem;2-Foundation;3-Bottominsulation;

4-Secondarycontainer(concrete);5-Primarycontainer(steel);

6-Flexibleinsulatingseal;7-Suspendedroof(insulated);

8-Roof(steel);9-Cover(rainshield);

10-Losefillinsulation;11-Outershell(steel)

人人文库

Figure3.1.41Fullcontainmenttankwithsecondarysteelcontainer

-

1-Foundationheatingsystem;2-Foundation;3-Bottominsulation;

4-Secondarycontainer(steel);5-Primarycontainer(steel);

6-Flexibleinsulatingseal;7-Suspendedroof(insulated);

8-Roof(steel);9-Loosefillinsulation

·5·

Figure3.1.42Fullcontainmenttankwithsecondaryprestressedconcretecontainer

--

1-Foundationheatingsystem;2-Foundation;3-Bottominsulation;4-Primarycontainer(steel);

5-Flexibleinsulatingseal;6-Suspendedroof(insulated);7-Roof(concrete);

8-Insulationoninsideofprestressedconcreteoutertank;

-

9-Secondarycontainer(concrete)

3.2GeneralRequirements

Themainphysicalpropertiesofgasesstoredinthelowtemperaturesteelstoragetanksfor

3.2.1

petrochemicalservicesshallbeinaccordancewithAppendixAofthiscode,andthedesignconditions

forlowtemperaturesteelstoragetanksforpetrochemicalservicesshallincludetheinformationindicated

inAnnexBofthiscode.专用

Thelowtemperaturesteelstoragetankshallbedesignedtosatisfythefollowingbasic

3.2.2

requirements:

Theliquidandthevapourcanbestoredundernormaloperatingconditions.

1

Itcanbefilledandemptiedatthespecifiedflowrates.

2

Boiloffiscontrolledandinexceptionalcasescanberelievedtoflareorvent.

3-

Pressureoperatingrangespecifiedcanbemaintained.

4

Ingressofairandmoistureisprevented,exceptinexceptionalcaseswhenthevacuumrelief

5

valveshavetobeopened.

Boiloffisasspecifiedandcondensation/frostontheexternalsurfaceisminimized.

6-

Damageduetospecifiedaccidentalactionsislimitedandwillnotresultinlossofliquid.

7

Lowtemperaturesteelstoragetanksforpetrochemicalservicesshouldnotbeconstructedinthe

3.2.3

areaswithseismicprecautionaryintensityhigherthan9degreesorwithdesignbasicaccelerationof

groundmotiongreaterthan0.40g.

Seismicdesignshallbemadeforthelowtemperaturesteelstoragetanksforpetrochemical

3.2.4人人文库

servicesthatareconstructedintheareaswithseismicprecautionaryintensityequaltoorhigherthan6

degreesorwithdesignbasicaccelerationofgroundmotionnolessthan0.05g.Seismicdesignoflow

temperaturesteelstoragetanksforpetrochemicalserviceshallcomplywiththerequirementsspecified

inAppendixCofthiscode.

Vapourbarriermaybeprovidedfortheouterprestressedconcretetank.Theliquidtightnessof

3.2.5-

theprestressedconcretestructure,withoutaliquidtightliner,shallbeensuredbytheminimum

-

compressionzoneintheconcretestructure.

Allinletsandoutletsshould,preferably,bemadeattheroofofthetank.Incaseswherebottom

3.2.6

inletsandoutletsareused,theexternalpipesshouldbeweldedtothebottomconnection.

·6·

Fixedconnectionsshould,preferably,notbelocatedwithinannularspacesbetweentheprimary

3.2.7

andsecondarycontainers.Andiffixedconnectionsarerequired,theyshallcomplywiththespecifications

inArticle5.7ofthiscode.

Theprimarycontainershallprovideaminimumfreeboardabovethemaximumliquidlevelequal

3.2.8

to300mm.

Markersformonitoringtanksettlementshallbedesignedforthelowtemperaturesteelstorage

3.2.9

tanksforpetrochemicalservices.

Tanksettlementshouldcomplywiththefollowingrequirements:

Forsteelstoragetanks,theirdifferentialsettlement(theplaneinclination,inmm)atdiameter

1

directionshallnotexceed125timestheratiooftankdiametertoheight;thedifferentialsettlementatthe

perimetershallnotexceed10mmeach10mofcircumference,andthedifferentialsettlement(inmm)

betweenthetankcenterandtheperimetershallnotexceed1/240ofthetankradius.

Forconcretestoragetanks,theirplaneinclinationshallnotexceed1/500,andthedifferential

2

settlementbetweenthetankcenterandtheperimetershallnotexceed1/300ofthetankradius.

Provisionsagainstfrostheaveinfoundationshallbedesignedforthelowtemperaturesteel

3.2.10

storagetankforpetrochemicalservice.Thefoundationheatingsystem,ifrequired,shallbedesignedso

thatthetemperatureofthefoundationshallnotdropbelow0℃atanyplace.

Thermalprotectionsystemshallbeprovidedfortheprestressedconcretesecondarycontainer.

3.2.11-

Thethermalprotectionsystemshallcoverthewholebottomandthelower专用partofthewall,andshall

consistofsteelplates(doublebottom)andinsulationmaterial.

Theheightoftheverticalpartofthethermalprotectionsystemshallbedeterminedbasedon

3.2.12

temperaturedistributionandthedeformationoftherigidcorner.

Protectionagainsttheimpactoflightningshallbeprovidedforthelowtemperaturesteel

3.2.13

storagetanksforpetrochemicalservices,andshallbeinaccordancewiththecurrentnationalstandard

CodefordesignprotectionofstructureagainstlightningGB50057,andCodefordesignprotectionof

petrochemicalplantagainstlightningGB50650.

Firefightingfacilitiesforlowtemperaturesteelstoragetanksforpetrochemicalservicesshallbe

3.2.14

inaccordancewiththecurrentnationalstandardFirepreventioncodeofpetrochemicalenterprisedesign

GB50160andanyotherapplicablecurrentnationalstandards.

Thedesignloadsoflowtemperaturesteelstoragetankforpetrochemicalserviceshallinclude:

3.2.15

Selfweights.

1-

Hydrostaticloadofthemedium.

2

Prestress.

3-人人文库

Imposedloadsshallinclude:

4

)Uniformlydistributedloadof1.2kN/m2overtheprojectedfixedroofarea.Ifsnowloadexceeds

1

0.6kN/m2,theexcessloadshallbeincluded;

)Uniformlydistributedloadof2.4kN/m2actingontheplatformsandwalkways;

2

)Concentratedloadof5kNoveranareaof300mm×300mmplacedatanylocationonplatforms

3

orwalkways.

Windloads.

5

Seismicactions.

6

Snowloads.

7

·7·

Thepressureexertedbythecoldinsulationsystem(includingperlitepowder).

8

Designpressure.

9

Designnegativepressure.

10

Testloads.

11

Thermaleffects.

12

Thecorrosionallowanceofthecomponentsoflowtemperaturesteelstoragetanksfor

3.2.16

petrochemicalservicesshallbedeterminedbasedoncorrosivecharacteristicsofthestoredmediumand

environment.

专用

人人文库

·8·

4Materials

4.1GeneralRequirements

Steelsusedforlowtemperaturesteelstoragetanksforpetrochemicalserviceshallbeprovided

4.1.1

withqualitycertificatessuppliedbythesteelmanufacturers.

Thematerialsusedtoconstructlowtemperaturesteelstoragetanksshallbeproperlyselected

4.1.2

basedonthetankoperatingconditions,thematerialperformancesandeconomicconsideration.

Thematerialsusedtoconstructconcretecomponentsinlowtemperatureenvironmentshallhave

4.1.3

lowtemperatureresistantperformance.

Thesteeloftheprimarycontainerandsecondarysteelcontainershallbethekilledsteel

4.1.4

producedbyoxygenconverterorelectricfurnace.Ifthedesignmetaltemperatureislowerthan-20℃,

secondaryrefiningshallbealsousedforthelowtemperaturesteelplates,thelowtemperaturesteel

forgingsandlowtemperaturesteelpipes.

Thedesignmetaltemperatureforeachcomponentshallbecalculatedbasedonthemost

4.1.5

pessimisticassumption.

Anyspecialrequirementsforsteels,ifany,shallbespecifiedinthe专用designdocuments.

4.1.6

4.2MetallicTankBody

ⅠPrimaryandSecondaryLiquidContainer

Thedeliverystatesofsteelplatesusedforlowtemperaturesteelstoragetanksforpetrochemical

4.2.1

servicesshallbeinaccordancewithTable4.2.1.

Table4.2.1Deliverystatesofsteelplatesusedforlowtemperaturesteelstoragetanks

Applicablecode/Min.designDeliverythickness

S/NSteelgradeDeliverystate

standardtemperature(℃)(mm)

-20≤12

-10≤16

Hotrolled,controlledrolled,

1Q245RGB713

normalized0≤34

-20≤20

-10≤25

Hotrolled,controlledrolled,

2Q345R人人文库GB713

normalized0≤34

3Q370RGB713Normalized-20≤34

Normalized,normalizedand

416MnDRGB3531-40≤34

tempered

Normalized,normalizedand

515MnNiDRGB3531-45≤34

tempered

Normalized,normalizedand

609MnNiDRGB3531-70≤34

tempered

·9·

Table4.2.1(continued)

Applicablecode/Min.designDeliverythickness

S/NSteelgradeDeliverystate

standardtemperature(℃)(mm)

79Ni490GB24510Doublenormalizedandtempered-196≤30

Quenchedandtemperedordouble

89Ni590AGB24510-196≤30

quenchedandtempered

Quenchedandtemperedordouble

99Ni590BGB24510-196≤30

quenchedandtempered

10S30408GB24511Solutionheattreated-196≤34

Notes:1Thecompressionratioshallnotbelessthan3forthesteelplatesmadebycontinuouscastingdirectrollingprocess.

-

2SeetheListofReferenceCodes/Standardsforthestandardnamesofthesteelplatesshowninthetableabove.

For9Ni590Aand9Ni590Bsteelplates,tensiletestandCharpyVnotchimpacttestshallbe

4.2.2-

carriedoutperheattreatmentofthematerial.Tensiletestandimpacttestshallbecarriedoutforeach

completedplatefromwhichliquidcontainingtankplatesarecut.

WhereQ245RandQ345Rsteelplatesofthicknessgreaterthan25mmareusedtoconstructthe

4.2.3

shellandbottomoftheprimarycontainerorthesecondarycontainer,theyshallbeinnormalized

condition.专用

Wherethefollowingsteelplatesareusedtoconstructtheshellandbottomoftheprimary

4.2.4

containerandthesecondarycontainer,eachpieceofsteelplateshallbeultrasonicallyexamined,andthe

examinationmethodandqualitygradeshallbeinaccordancewiththecurrentapplicablenational

standardNondestructivetestingofpressureequipmentpart3:ultrasonictestingJB/T4730.3:

-

ForQ245RandQ345Rsteelplatesofthicknessgreaterthan30mm,theiracceptancequality

1

criterionshallnotbelowerthanLevelⅡ;

For16MnDR,15MnNiDRand09MnNiDRsteelplatesofthicknessgreaterthan20mm,their

2

acceptancequalitycriterionshallnotbelowerthanLevelⅡ;

ForQ370Rsteelplateofthicknessgreaterthan25mm,itsacceptancequalitycriterionshallnot

3

belowerthanLevelⅡ;

Forthesteelplatessuppliedinquenchedandtemperedstateandofthicknessgreaterthan

4

16mm,theiracceptancequalitycriterionshallnotbelowerthanLevelⅠ.

Ifnocorrespondingstandardsareavailableforthesteelstructuresusedtoconstructthelow

4.2.5

temperaturesteelstorage人人文库tanksinpetrochemicalservices,thesteelplateshavingthesameperformance

maybeusedforsubstitutionafterprefabrication.

Wherealuminumisusedtoconstructthesuspendedroof,theselectedaluminumplatesand

4.2.6

aluminumprofilesshallbeinaccordancewiththecurrentapplicablenationalstandardWrought

aluminumandaluminumalloyplates,sheetsandstripsforgeneralengineeringGB/T3880.1~

GB/T3880.3andWroughtaluminumandaluminumalloyextrudedprofilesforgeneralengineering

GB/T6892.

Thedeliverystatesofsteelpipesusedforlowtemperaturesteelstoragetanksshallbein

4.2.7

accordancewithspecificationsinTable4.2.7.

·10·

Table4.2.7Deliverystatesofsteelpipesusedforlowtemperaturesteelstoragetanks

Applicablecode/Min.designNorminalthickness

S/NDesignationDeliverystate

standardtemperature(℃)(mm)

110GB9948Normalized-20≤30

220GB9948Normalized0≤30

316MnDGGB/T18984Normalized-45≤20

410MnDGGB/T18984Normalized-45≤20

509Mn2VDGGB/T18984Normalized-70≤20

606Ni3MoDGGB/T18984Normalized-100≤20

70Crl8Ni9GB/T14976Solutionheattreated-196≤28

80Cr19NilOGB/T14976Solutionheattreated-196≤28

90Cr18Nil0TiGB/T14976Solutionheattreated-196≤28

1006Cr19NilOGB/T12771Solutionheattreated-196≤28

11022Cr19NilOGB/T12771Solutionheattreated-196≤28

1206Cr18NillTiGB/T12771Solutionheattreated-196≤28

Note:SeetheListofReferenceCodes/Standardsforthestandardnamesofthesteelpipesshowninthetableabove.

Thematerialsofforgingsusedfortanknozzlesshallcomplywiththecurrentnationalstandard

4.2.8

LowalloysteelforgingsforlowtemperaturepressureequipmentsNB/T47009andStainlessandheat

-专用-

resistingsteelforgingsforpressureequipmentsNB/T47010.

Thematerialsofbolts,studsandnutsusedfortanknozzleflangesshallcomplywiththecurrent

4.2.9

nationalstandardPressurevesselspart2:MaterialsGB150.2.

-

ⅡVapoturContainer

Thedeliverystatesofsteelplatesusedforvapourcontainershallbeinaccordancewiththe

4.2.10

specificationsinTable4.2.10.

Table4.2.10Deliverystatesofsteelplatesusedforvapourcontainer

Applicablecode/Min.designNominalthickness

S/NDesignationDeliverystate

standardtemperature(℃)(mm)

-20≤12

1Q235BGB/T3274Hotrolled

0≤24

-20≤16

2Q235CGB/T3274Hotrolled

0≤30

Hotrolled,controlledrolled,

3Q245RGB713-20≤34

人人文库normalized

Hotrolled,controlledrolled,-20≤12

4Q345BGB/T1591

normalized0≤20

Hotrolled,controlledrolled,-20≤12

5Q345CGB/T1591

normalized0≤24

Hotrolled,controlledrolled,

6Q345RGB713-20≤34

normalized

Normalized,normalizedand

716MnDRGB3531-40≤34

tempered

Note:SeetheListofReferenceCodes/Standardsforthestandardnamesofthesteelplatesshowninthetableabove.

·11·

ⅢWeldingConsumables

Weldingconsumablesshallbedeterminedbasedonthechemicalcompositions,mechanical

4.2.11

performancesandweldingperformancesoftheparentmetalsaswellastheconstructioncharacteristics,

serviceconditionsandweldingproceduresofthestoragetanks,andtheyshallbedeterminedbytestingif

necessary.

Weldingconsumablesshallbeprovidedwithqualitycertificates.

4.2.12

Weldingmaterialsusedtoweldcarbonsteelandlowalloysteelofdifferentstrengthclasses

4.2.13

shallensuretheanticrackingperformanceandmechanicalperformanceoftheweldedjoints,andthe

-

tensilestrengthshallnotbehigherthantheupperlimitoftheparentmetalinhigherstrengthandshall

notbelowerthanthelowerlimitoftheparentmetalinlowerstrength.

Weldingconsumablesusedforjointsbetweenhighalloysteelandcarbonsteelorlowalloy

4.2.14

steelshallensurethecrackresistantperformanceandmechanicalperformanceoftheweldjoints,andthe

weldingconsumableswithNiCrcontenthigherthanthatofthehighalloysteelshouldbeused.

-

Weldingmaterialsusedforprimaryliquidcontainershallberetested.

4.2.15-

4.3MaterialsofConcreteComponents

ⅠConcrete

TheconcretestrengthclassesshouldnotbelowerthanthespecificationsintheTable4.3.1

4.3.1

below.专用

Table4.3.1Concretestrengthclasses

StructuralcomponentConcretestrength

PilesC30

Pilecap,tankbottomplateC30

RingbeamunderinnertankC30

PrestressedwallC50

-

TankroofC30

ConcretescreedC20

Enhancedstrength,thatisknowntoexistforconcreteasamaterialofconstructionatlow

4.3.2

temperature,isnormallynotusedindeterminingtheultimatestrengthofconcretesections.However,

whenadequatetestingdataisavailable,thelowtemperaturepropertiesmaybeutilized.

Admixturesofcertainratiomaybeconsideredappropriateforconcrete.

4.3.3

Whereairentrainingagentsareused,theymayberesinbasedtoensuretheconcretemixmay

4.3.4人人文库

containupto5%entrainedair;however,themetalbasedagentsshouldnotbeused.

-

ConcretematerialshouldbePortlandcementwithlowheatofhydration,groundgranulatedblast

4.3.5

furnaceslagorpulverizedfuelashmaybeusedincombinationwithPortlandcement.However,the

designershallbeawarethattheremaybeaslowerstrengthgain.

Thelowtemperatureconcretemixingproportionshallbedeterminedbylaboratorytesting.

4.3.6

Forcorrosiveenvironment,theconcreteshallalsobeinaccordancewiththecurrentnational

4.3.7

standardStandardforcorrosionprotectiondesignforindustrialconstructionsGB50046.

ⅡSteels

TypicalyieldstrengthofreinforcingsteelforconcretetankmaybeselectedfromTable4.3.8.

4.3.8

·12·

Table4.3.8Typicalyieldstrengthofreinforcingsteelforconcretetank

StructuralMemberTypicalyieldstrength(N/mm2)

Piles335,400

Pilecap,tankbottomplate335,500

Ringbeamunderinnertank400,500

Prestressedwall(includingbuttress)335,400,500

-

Tankroof335,500

2.0×105N/mm2maybetakenasthemodulusofelasticityofreinforcingsteel.

4.3.9

Thereinforcingsteelshallcomplywiththefollowingrequirements:

4.3.10

Whentheservicetemperatureisnotbelow-20℃,thereinforcingsteelshallbeinaccordance

1

thecurrentnationalstandardStandardofconcretestructuredesignGB50010.

Whentheservicetemperaturefallsbelow-20℃,theconnectorsshallbesubjecttotensiletests

2

atlowtemperature,andtheresultdifferenceofthesetestsshallbewithin5%ofthosespecifiedat

ambienttemperature.

InadditiontotherequirementsspecifiedinTable4.3.8ofthiscode,thelowtemperature

4.3.11

resistantsteelintheinteriorwalloftheprestressedwallshallalsocomplywiththeductility

-

requirementsatlowtemperaturesspecifiedinAttachmentDofthiscode.Ifthelowtemperaturesteel

failstosatisfytheductilityrequirementsspecifiedinAttachment专用Dofthiscode,thefollowing

alternativesmaybeconsidered:

Carbonmanganesesteel,9%nickelsteelorausteniticstainlesssteel.

1-

Reducingallowabletensilestressofreinforcingorprestressingsteel.

2-

Prestressingsteelshallcomplywiththefollowingrequirements:

4.3.12-

Prestressingsteelshouldbelowrelaxationsteelstandsandshallhaveproperductility,andits

1--

physicalandmechanicalpropertiesshallcomplywiththecurrentnationalstandardSteelstrandforpre

-

stressedconcreteGB/T5224,thetypicalultimatestrengthshouldbe1860N/mm2,jackingstressshould

notexceed80%oftypicalultimatestrengthoftheprestressingsteel,andthestressrelaxationafter

-

jackingfor1000hshallnotbehigherthan2.5%.

Themodulusofelasticityofprestressingsteelmaybetakenas1.95×105N/mm2.

2-

Prestressingsteelshallbelesssensitivetostresscorrosion.

3-

Prestressingsteelshouldnotbewelded,andonlytheweldjointsbeforeprestressingare

4--

allowedforthesinglestrandedwiresinthesteelstrands.

Anchorage,gripsandcouplersforprestressingsteelshallsatisfythestrength,elongationand

4.3.13-

fatigueresistantdesign人人文库requirements,andtheirspecificationsshallconformtothecurrentnational

-

standardAnchorage,gripandcouplerforprestressingtendonsGB/T14370.Theanchorageshallhave

-

sufficientstrengthtopermitthestressofprestressingsteeltobetransmittedtotheconcreteandshall

-

properlyworkincaseofcrackingintheanchoragezone,andtheanchorageshallnotbelocatedinhigh

stresszone.

Whenthedesigntemperatureislowerthan-20℃,specialtestingshallbecarriedoutforthe

4.3.14

prestressingsteelandanchorage.

-

Steelwiresmayalsobeusedastheprestressingsteel;however,theyshallcomplywiththe

4.3.15-

currentnationalstandardSteelwiresfortheprestressedofconcreteGB/T5223.

-

·13·

5DesignofMetallicComponents

5.1GeneralRequirements

Thelowtemperaturesteelstoragetanksforpetrochemicalservicesshallbedesignedbasedon

5.1.1

variouscombinationsofloads.

Themaximumallowabletensilestressofanyplateorweldmetalshallbeinaccordancewith

5.1.2

Table5.1.2.

Table5.1.2Maximumallowabletensilestressofanyplateorweldmetal

Allowablestressduring

TypeofsteelAllowablestressinservice

hydrostatictest

Q235BQ235CQ245RQ345BQ345CQ345R0.43,0.67,260MPa

、、、、、、RmRel,

Q370R16MnDR15MnNiDR09MnNiDRThelesserof0.43or0.67or260MPa0.60R,0.85R,340MPa

、、、:RmRelmel,

Thelesserof0.60Ror

:m

9Ni4909Ni590A9Ni590B0.43,0.67Thelesserof0.43or0.67

、、RmRel,:RmRel0.85Ror340MPa

el

S304080.40,0.67Thelesserof0.40or0.67

RmRel,:RmRel

Notes1RisspecifiedtensilestrengthlowerlimitinMPaandRisspecifiedyieldstrength专用lowerlimitinMPa.

:m,,el,

2For9%Nisteel,Rmaybe0.2%ofproofstress(nonproportional)inMPa.

el-

3Forausteniticsteel,Rmaybe1.0%ofproofstress(nonproportional)inMPa.

el-

Forseismicdesign,theallowablestressmaybetakenasfollowing:

5.1.3

Theallowablestressforprecautionaryearthquakemaybe1.33timestheallowablestressunder

1

operatingconditions.

Forseldomoccurredearthquake,theallowablestressintensionmaybe1.00R,andthecritical

2el

yieldstressmaybetakenforallowablecompressionstress.

Theallowabletensilestressinthetankanchorageshallcomplywiththefollowingrequirements:

5.1.4

Normaloperation:0.50R.

1el

Test:0.85R.

2el

Precautionaryearthquake:0.67R.

3el

Seldomoccurredearthquake:1.00R.

4el

Shellattachmentsandembedmentsshallbedesignedforaloadcorrespondingtothefullyield

5.1.5

capacityoftheuncorroded人人文库anchorboltsoranchorstraps.

ForLNGservice,anchorsmadefrom9%Nisteelorausteniticsteelshallapplytheanchor

5.1.6

materialyieldstressattheboilingpointtemperaturespecifiedinthecurrentnationalstandardGeneral

characteristicsofliquefiednaturalgasGB/T19204orcolder.

Theallowablecompressivestressofthecompressionareaatrooftoshelljunctionshallnotbe

5.1.7--

greaterthan120MPa.

Forbuttwelds,wheretheloadisperpendiculartotheweldandintheplaneoftheplates,the

5.1.8

allowablestressshallbelimitedtothevaluegiveninTable5.1.2,andwheretheloadisparalleltothe

weld,theallowableshearstressshallbelimitedto75%ofthevaluegiveninTable5.1.2.

Forfilletwelds,wheretheloadisperpendiculartotheweld,theallowableshearstressshallbe

5.1.9

·14·

limitedto70%ofthevaluegiveninTable5.1.2,andwheretheloadisparalleltotheweld,the

allowableshearstressshallbelimitedto50%ofthevaluegiveninTable5.1.2.

5.2PrimaryandSecondaryLiquidContainers

ⅠBottom

Theannularplatesoftankbottomshallhaveaminimumthickness(excludingcorrosion

5.2.1

allowancebutnotlessthan8mm

),ta,:

(5.2.1)

where——theminimumthicknessofannularplateinmm

:ta,;

——thethicknessofthebottomshellcourseinmm.

t1,

Thejointoftankbottomandthebottomshellcourseshallcomplywiththefollowing

5.2.2

requirements:

Theminimumwidthl,betweentheedgeofthesketchplateandtheinnersideoftheshell[see

1a

Figure5.2.2(c)]shallbethevaluecalculatedbythefollowingequationor600mm,whicheveristhe

larger:

240

>5.2.2

lata()

H专用

人人文库

Figure5.2.2Typicalbottomlayout

1-Shell;2-Annularplate;3-Sketchplate;4-Backingstrip

15··

Where——thethicknessoftheannularplateinmm

:ta,;

H——themaximumdesignliquidheight,inm.

Theradialjointsbetweenannularplatesshallbebuttwelded.

2

Shelltoannularplateattachmentshallbeeitheror:

3

)Buttwelded;

1

)Forthefilletweldedatbothsides,themaximumheightoflegfilletsis12mm.Minimumleg

2

sizeisthesmalleroftheshellortheannularplatethickness;

)Grooveweldplusfilletforannularplategreaterthan12mminthickness.Thegroovedepth

3

plusfilletlegshallequaltotheannularplatethickness.

Annularplateradialjointsshallnotbelocatedlessthan300mmfromanyverticalshelljoint.

4

Minimumdistancefromoutsideoftheshellplatetotheouteredgeoftheannularplateshallbe

5

50mm.

Layoutsanddetailsfortankbottomandannularplatingshallcomplywiththerequirem

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