




版权说明:本文档由用户提供并上传,收益归属内容提供方,若内容存在侵权,请进行举报或认领
文档简介
专用
人人文库
NATIONALSTANDARD
OFTHEPEOPLESREPUBLICOFCHINA
TechnicalCodeforLowTemperatureSteelStorage
TanksinPetrochemicalEngineering
GB/T50938-2013
ChiefDevelopmentDepartment:ChinaPetroleumandChemicalCorporation
ApprovalDepartment:MinistryofHousingandUrbanRuralDevelopment
-
ofthePeoplesRepublicofChina
ImplementationDate:June1,2014专用
人人文库
ChinaPlanningPress
Beijing2019
ChineseeditionfirstpublishedinthePeoplesRepublicofChinain2013
EnglisheditionfirstpublishedinthePeoplesRepublicofChinain2019
byChinaPlanningPress
rd
,,专用
3FloorCTowerGuohongBuilding
No.A11,Muxidi-Beili,XichengDistrict
Beijing,100038
PrintedinChinabyBeijingJingyintangGraphicPrintingCenter
©2013byMinistryofHousingandUrban-RuralDevelopmentof
thePeoplesRepublicofChina
Allrightsreserved.Nopartofthispublicationmaybereproducedortransmittedinanyformor
byanymeans人人文库,graphic,electronic,ormechanical,includingphotocopying,recording,
oranyinformationstorageandretrievalsystems,withoutwrittenpermissionofthepublisher.
Thisbookissoldsubjecttotheconditionthatitshallnot,bywayoftradeorotherwise,belent,
resold,hiredoutorotherwisecirculatedwithoutthepublisherspriorconsentinanyformof
blindingorcoverotherthanthatinwhichthisispublishedandwithoutasimilarcondition
includingthisconditionbeingimposedonthesubsequentpurchaser.
ISBN978-7-5182-1090-9
AnnouncementofMinistryofHousingandUrban-Rural
DevelopmentofthePeoplesRepublicofChina
No.199
AnnouncementonPublishingtheTechnicalCodeforLowTemperatureSteel
StorageTanksinPetrochemicalEngineering
TechnicalCodeforLowTemperatureSteelStorageTanksinPetrochemicalEngineeringhas
beenapprovedasanationalstandardwithaserialnumberofGB/T50938-2013,anditisimplemented
onJune1,2014.
AuthorizedbytheResearchInstituteofStandardsandNorms,MinistryofHousingandUrban
-
RuralDevelopmentofP.RChina,thiscodeispublishedanddistributedby专用ChinaPlanningPress.
MinistryofHousingandUrbanRuralDevelopmentofthePeoplesRepublicofChina
-
November1,2013
人人文库
Foreword
ThiscodeisdevelopedbyChinaPetroleumandChemicalCorporationandSinopecLuoyang
PetrochemicalEngineeringCorporationincooperationwithotherinvolvedorganizationsinaccordance
withtherequirementsofDocumentJIANBIAO〔2006〕No.136issuedbyoriginalMinistryof
Construction(MOC)ofthePeoplesRepublicofChinathePlanforDevelopingandRevisingNational
-
EngineeringConstructionStandards(2ndGroup)in2006.
Inpreparingthiscode,thedevelopmentteammadeextensiveinvestigationsandsummarizedthe
practicesonthelowtemperaturesteelstoragetanksinpetrochemicalengineering,madereferencesto
internationalstandardsandadvancedforeignstandards,solicitedthecommentsfromallinvolved
parties,andthenfinalizedthiscode.
Thiscodecomprises10chaptersand5appendixes,andmainlycoversGeneralProvisions,Terms,
BasicRequirements,Materials,DesignofMetallicComponents,DesignofConcreteStructures,
Insulation,Fabrication,InspectionandAcceptanceofMetallicComponents,ConcreteConstructionand
Workmanship,andTests.
MinistryofHousingandUrbanRuralDevelopmentofthePeople专用sRepublicofChinaisincharge
-
ofadministrationofthiscode,ChinaPetroleumandChemicalCorporationisresponsibleforitsroutine
management.SinopecLuoyangPetrochemicalEngineeringCorporationistaskedforexplanationof
specifictechnicalcontents.Duringimplementationofthiscode,anycommentsandrecommendations
canbepostedorpassedontoSinopecLuoyangPetrochemicalEngineeringCorporation(Address:
No.27ZhongzhouXilu,LuoyangCity,HenanProvince,P.R,China,postcode:471003)toprovidegood
areferenceforfuturerevision.
Chiefdevelopmentorganization,codevelopmentorganization,participatingdevelopmentorgan
--
ization,chiefdrafterandchiefreviewersofthecode:
ChiefDevelopmentOrganization:
ChinaPetroleumandChemicalCorporation
SinopecLuoyangPetrochemicalEngineeringCorporation
Co-DevelopmentOrganization:
SinopecNanjingEngineeringandConstructionIncorporation
人人文库SinopecEngineeringIncorporation
ParticipatingDevelopmentOrganization:
SinopecFourthConstructionCo.,Ltd
ChiefDrafter:
XuMaokunChenChonggangLiHongbinWeiXiaohuiWangSongsheng
ZhengXianglongCuiRuiminLaiJindongLengHuiLiFahaiSunHengzhi
LiLisongMiaoPingJuJingZhangXiangdong
ChiefReviewer:
WuTongzhuHuangZuojianDuanRuiZhouJiaxiangYangYifan
GeChunyuQiuZhenghuaZhaoYuchuanLiJianliuChenKuixian
·1·
WuYunlongWuXiaobinYangShengqiShenBingyuCuiJindong
HanYumeiLiLinjiangGouShiwenYangDongdaLiuBoShiHuijuan
WangZhaoweiLuoPingLingYiminWongDalongWangNingyang
WangShuipingChenJingpingYinShianYangXinhe
专用
人人文库
·2·
Contents
1GeneralProvisions……………(1)
2Terms…………………………(2)
3BasicRequirements……………(4)
3.1TypesofStorageTanks…………(4)
3.2GeneralRequirements…………(6)
4Materials………………………(9)
4.1GeneralRequirements…………(9)
4.2MetallicTankBody……………(9)
4.3MaterialsofConcreteComponents………………(12)
5DesignofMetallicComponents………………(14)
5.1GeneralRequirements…………(14)
5.2PrimaryandSecondaryLiquidContainers…………(15)
5.3VapourContainers………………(18)
5.4SuspendedRoofs………………专用(21)
5.5Nozzles………………………(21)
5.6BottomConnectionsofPrimaryandSecondaryContainers…………(22)
5.7ConnectionsBetweenPrimaryandSecondaryContainers……………(23)
5.8OtherRequirements……………(23)
6DesignofConcreteStructures…………………(24)
6.1GeneralRequirements…………(24)
6.2LiquidTightness………………(24)
6.3ConcreteTanks…………………(25)
7Insulation………………………(27)
7.1Selection,PerformanceandTestingofInsulationMaterials…………(27)
7.2ProtectionofInsulation…………(28)
7.3DesignofInsulationSystem……………………(28)
7.4InsulationInstallation……………(31)
8Fabrication,Inspection人人文库andAcceptanceofMetallicComponents……………(32)
8.1GeneralRequirements…………(32)
8.2MaterialManagement…………(32)
8.3Fabrication……………………(33)
8.4FieldInstallation………………(34)
8.5WeldingProcedures……………(36)
8.6Inspection……………………(38)
9ConcreteConstructionandWorkmanship……………………(43)
10Tests…………………………(45)
10.1HydrostaticTest………………(45)
·1·
10.2PneumaticTest………………(46)
AppendixAMainPhysicalPropertiesofGases…………………(48)
AppendixBDesignConditionsofTanks………(49)
AppendixCSeismicDesignRequirements……………………(50)
AppendixDReinforcementBarTesting………(51)
D.1Sampling………………………(51)
D.2Testing………………………(51)
AppendixECommonInsulationMaterialsandApplication……(52)
ExplanationofWordinginThisCode……………(54)
ListofReferenceCodes/Standards………………(55)
专用
人人文库
·2·
1GeneralProvisions
Thiscodespecifiesthedesignandconstructionoflowtemperaturesteelstoragetanksfor
1.0.1
petrochemicalservices.
Thiscodeisapplicabletothedesignandconstructionofabovegroundverticalcylindricalsteel
1.0.2
singlecontainmenttanks,doublecontainmenttanksandfullcontainmenttanksusedtostorehydrocarbons
orammoniawithboilingpointbetween0℃and-165℃andatadesignpressurenohigherthan50kPa.
Thiscodeisnotapplicabletomembranetanksandprimarycontainersthatareonlyconstructedby
prestressingconcrete.
-
Thelowtemperaturesteelstoragetankforpetrochemicalserviceshallincludethefollowing
1.0.3
itemsinadditiontothetankbodyandtheintegralpartsconnectedtothetankbody:
Theconnectionsbetweenthetankandthepipeoutsidethetankwallshallinclude:
1
)Thefirstcircumferentialjointinweldingendpipeconnectionsthatdonothaveaflange
1-
locatednearthetank;
)Thefirstthreadedjointonthepipeoutsidethetankwallinthreadedpipeconnections;
2
)Thefaceofthefirstflangeinaboltedflangeconnection;专用
3
)Thefaceofthefirstflangeinaspecialconnectororpipefitting.
4
Thecoversandfastenersofthenozzleandmanhole.
2
Thecoldinsulationofthetankbottom,tankshell,tankroofandnozzles.
3
Thestructuralcomponentsinthetank.
4
Theanchoringstructureofthetank.
5
Inadditiontothiscode,thedesign,fabricationanderectionofthelowtemperaturesteelstorage
1.0.4
tanksshallalsocomplywiththecurrentapplicablenationalcodesandstandards.
人人文库
·1·
2Terms
Operatingpressure
2.0.1
Assumedgaugepressurefortheoverheadvapourspaceunderoperatingconditions.
Designpressure
2.0.2
Assumedmaximumpositivepressure(gauge)fortheoverheadvapourspaceinthetank.
Designnegativepressure
2.0.3
Assumedmaximumnegativepressurefortheoverheadvapourspaceinthetank.
Testpressure
2.0.4
Airpressure(gauge)intheoverheadspaceofthetankduringtesting.
Setpressure
2.0.5
Pressureatwhichthepressurereliefdevicefirstopens.
Minimumdesigntemperature
2.0.6
Assumedtemperatureofthemedium,forwhichthetankisdesigned.
Designmetaltemperature
2.0.7
Minimumtemperatureforwhichthemetalliccomponentisdesigned专用.
Maximumdesignliquidlevel
2.0.8
Maximumpermissibleliquidlevelforatank.
Maximumnormaloperatinglevel
2.0.9
Maximumliquidlevelthatwillbemaintainedduringnormaloperation.
Singlecontainmenttank
2.0.10
Atankconsistingofonlyoneprimaryliquidcontainerwithinsulationoratankconsistingofa
primaryliquidcontainerandavapourcontainer.
Doublecontainmenttank
2.0.11
Atankconsistingofaprimaryliquidcontainerandasecondarycontainerthatiscapableof
containinganyleakageoftherefrigeratedliquidbutincapableofcontaininganyvapourresultingfrom
thisleakage.
Fullcontainmenttank
2.0.12
Atankwhichisdefinedasatankconsistingofaprimaryliquidcontainerandasecondarycontainer
capableofcontaining人人文库bothanyleakageoftheliquidandanyvapourresultingfromthisleakage.
Primaryliquidcontainer
2.0.13
Partofasingle,doubleorfullcontainmenttankthatcontainsthelowtemperaturerefrigerated
liquidduringnormaloperation.
Secondaryliquidcontainer
2.0.14
Partoftheoutercontainerofadoubleorfullcontainmenttankthatcontainsthelowtemperature
refrigeratedliquid.
Innertank
2.0.15
Metallicselfsupportingcylindricalprimarycontainer.
-
Outertank
2.0.16
·2·
Selfsupportingcylindricalsecondarycontainermadeofsteelorconcrete.
-
Roof
2.0.17
Structureonthetopofashellorwallcontainingthevapourpressureandsealingoffthecontents
fromtheatmosphere.
Shell/wall
2.0.18
Metalorconcreteverticalcylinder.
Vapourcontainer
2.0.19
Partofasingle,doubleorfullcontainmenttankthatcontainsthevapourduringnormaloperation.
Supportingroofoftank
2.0.20
Atypeoftankroofforwhichitsloadissupportedbybeams,columns,trussesorotherstructures.
Selfsupportingroofoftank
2.0.21-
Atypeoftankroofforwhichitsloadsareonlysupportedbytankshell.
Rollover
2.0.22
Uncontrolledmassmovementofstoredliquid,correctinganunstablestateofstratifiedofdifferent
densitiesandresultinginasignificantevolutionofproductvapour.
Thermalprotectionsystem
2.0.23
Thermallyinsulatingandliquidtightstructureinordertoprotecttheoutertankagainstlow
temperature.
Vaporbarrier专用
2.0.24
Barriertoprevententryofwatervapourandairintotheinsulationorintotheoutertank.
Percentageofplasticelongation
2.0.25
Thepercentageofplasticelongationisthepermanentpercentileincreaseoftheoriginalgauge
lengthcorrespondingtotensilestrength.
人人文库
·3·
3BasicRequirements
3.1TypesofStorageTanks
Alowtemperaturesteelstoragetankmaybeasinglecontainmenttank,adoublecontainment
3.1.1
tankorafullcontainmenttank.
Asinglecontainmenttankmaybeasinglecontainmenttankwithoutoutershell(Figure3.1.21)
3.1.2-
orasinglecontainmenttankwithoutershell(Figure3.1.22).
-
专用
Figure3.1.21Singlecontainmenttankwithoutoutershell
-
1-Foundationheatingsystem;2-Foundation;3-Bottominsulation;4-Primarycontainer(steel);
5-Flexibleinsulatingseal;6-Suspendedroof(insulated);7-Roof(steel);
8-Externalshellinsulation;9-Externalwatervapourbarrier;
10-Bundwall
Figure3.1.22Singlecontainmenttankwithoutershell
-
1-Foundationheatingsystem;2-Foundation;3-Bottominsulation;
人人文库4-Primarycontainer(steel);5-Flexibleinsulatingseal;
6-Suspendedroof(insulated);7-Roof(steel);
8-Losefillinsulation;9-Outershell(steel);
10-Bundwall
Adoublecontainmenttankmayconsistofaprimarycontainerandasecondarysteelcontainer
3.1.3
(Figure3.1.31)oraprimarycontainerandasecondaryconcretecontainer(Figure3.1.32).Theannular
--
space,betweentheprimaryandsecondarycontainers,shouldnotbemorethan6.0m.
Afullcontainmenttankmayconsistofaprimarycontainerandasecondarysteelcontainer
3.1.4
(Figure3.1.41)oraprimarycontainerandasecondaryconcretecontainer(Figure3.1.42).Theannular
--
space,betweentheprimaryandsecondarycontainers,shouldnotbemorethan2.0m.
·4·
Figure3.1.31Doublecontainmenttankwithsecondarysteelcontainer
-
1-Foundationheatingsystem;2-Foundation;3-Bottominsulation;
4-Secondarycontainer(steel);5-Primarycontainer(steel);
6-Flexibleinsulatingseal;7-Suspendedroof(insulated);
8-Roof(steel);9-Cover(rainshield);
10-Externalinsulation;11-Externalwatervapourbarrier
专用
Figure3.1.32Doublecontainmenttankwithsecondaryprestressedconcretecontainer
--
1-Foundationheatingsystem;2-Foundation;3-Bottominsulation;
4-Secondarycontainer(concrete);5-Primarycontainer(steel);
6-Flexibleinsulatingseal;7-Suspendedroof(insulated);
8-Roof(steel);9-Cover(rainshield);
10-Losefillinsulation;11-Outershell(steel)
人人文库
Figure3.1.41Fullcontainmenttankwithsecondarysteelcontainer
-
1-Foundationheatingsystem;2-Foundation;3-Bottominsulation;
4-Secondarycontainer(steel);5-Primarycontainer(steel);
6-Flexibleinsulatingseal;7-Suspendedroof(insulated);
8-Roof(steel);9-Loosefillinsulation
·5·
Figure3.1.42Fullcontainmenttankwithsecondaryprestressedconcretecontainer
--
1-Foundationheatingsystem;2-Foundation;3-Bottominsulation;4-Primarycontainer(steel);
5-Flexibleinsulatingseal;6-Suspendedroof(insulated);7-Roof(concrete);
8-Insulationoninsideofprestressedconcreteoutertank;
-
9-Secondarycontainer(concrete)
3.2GeneralRequirements
Themainphysicalpropertiesofgasesstoredinthelowtemperaturesteelstoragetanksfor
3.2.1
petrochemicalservicesshallbeinaccordancewithAppendixAofthiscode,andthedesignconditions
forlowtemperaturesteelstoragetanksforpetrochemicalservicesshallincludetheinformationindicated
inAnnexBofthiscode.专用
Thelowtemperaturesteelstoragetankshallbedesignedtosatisfythefollowingbasic
3.2.2
requirements:
Theliquidandthevapourcanbestoredundernormaloperatingconditions.
1
Itcanbefilledandemptiedatthespecifiedflowrates.
2
Boiloffiscontrolledandinexceptionalcasescanberelievedtoflareorvent.
3-
Pressureoperatingrangespecifiedcanbemaintained.
4
Ingressofairandmoistureisprevented,exceptinexceptionalcaseswhenthevacuumrelief
5
valveshavetobeopened.
Boiloffisasspecifiedandcondensation/frostontheexternalsurfaceisminimized.
6-
Damageduetospecifiedaccidentalactionsislimitedandwillnotresultinlossofliquid.
7
Lowtemperaturesteelstoragetanksforpetrochemicalservicesshouldnotbeconstructedinthe
3.2.3
areaswithseismicprecautionaryintensityhigherthan9degreesorwithdesignbasicaccelerationof
groundmotiongreaterthan0.40g.
Seismicdesignshallbemadeforthelowtemperaturesteelstoragetanksforpetrochemical
3.2.4人人文库
servicesthatareconstructedintheareaswithseismicprecautionaryintensityequaltoorhigherthan6
degreesorwithdesignbasicaccelerationofgroundmotionnolessthan0.05g.Seismicdesignoflow
temperaturesteelstoragetanksforpetrochemicalserviceshallcomplywiththerequirementsspecified
inAppendixCofthiscode.
Vapourbarriermaybeprovidedfortheouterprestressedconcretetank.Theliquidtightnessof
3.2.5-
theprestressedconcretestructure,withoutaliquidtightliner,shallbeensuredbytheminimum
-
compressionzoneintheconcretestructure.
Allinletsandoutletsshould,preferably,bemadeattheroofofthetank.Incaseswherebottom
3.2.6
inletsandoutletsareused,theexternalpipesshouldbeweldedtothebottomconnection.
·6·
Fixedconnectionsshould,preferably,notbelocatedwithinannularspacesbetweentheprimary
3.2.7
andsecondarycontainers.Andiffixedconnectionsarerequired,theyshallcomplywiththespecifications
inArticle5.7ofthiscode.
Theprimarycontainershallprovideaminimumfreeboardabovethemaximumliquidlevelequal
3.2.8
to300mm.
Markersformonitoringtanksettlementshallbedesignedforthelowtemperaturesteelstorage
3.2.9
tanksforpetrochemicalservices.
Tanksettlementshouldcomplywiththefollowingrequirements:
Forsteelstoragetanks,theirdifferentialsettlement(theplaneinclination,inmm)atdiameter
1
directionshallnotexceed125timestheratiooftankdiametertoheight;thedifferentialsettlementatthe
perimetershallnotexceed10mmeach10mofcircumference,andthedifferentialsettlement(inmm)
betweenthetankcenterandtheperimetershallnotexceed1/240ofthetankradius.
Forconcretestoragetanks,theirplaneinclinationshallnotexceed1/500,andthedifferential
2
settlementbetweenthetankcenterandtheperimetershallnotexceed1/300ofthetankradius.
Provisionsagainstfrostheaveinfoundationshallbedesignedforthelowtemperaturesteel
3.2.10
storagetankforpetrochemicalservice.Thefoundationheatingsystem,ifrequired,shallbedesignedso
thatthetemperatureofthefoundationshallnotdropbelow0℃atanyplace.
Thermalprotectionsystemshallbeprovidedfortheprestressedconcretesecondarycontainer.
3.2.11-
Thethermalprotectionsystemshallcoverthewholebottomandthelower专用partofthewall,andshall
consistofsteelplates(doublebottom)andinsulationmaterial.
Theheightoftheverticalpartofthethermalprotectionsystemshallbedeterminedbasedon
3.2.12
temperaturedistributionandthedeformationoftherigidcorner.
Protectionagainsttheimpactoflightningshallbeprovidedforthelowtemperaturesteel
3.2.13
storagetanksforpetrochemicalservices,andshallbeinaccordancewiththecurrentnationalstandard
CodefordesignprotectionofstructureagainstlightningGB50057,andCodefordesignprotectionof
petrochemicalplantagainstlightningGB50650.
Firefightingfacilitiesforlowtemperaturesteelstoragetanksforpetrochemicalservicesshallbe
3.2.14
inaccordancewiththecurrentnationalstandardFirepreventioncodeofpetrochemicalenterprisedesign
GB50160andanyotherapplicablecurrentnationalstandards.
Thedesignloadsoflowtemperaturesteelstoragetankforpetrochemicalserviceshallinclude:
3.2.15
Selfweights.
1-
Hydrostaticloadofthemedium.
2
Prestress.
3-人人文库
Imposedloadsshallinclude:
4
)Uniformlydistributedloadof1.2kN/m2overtheprojectedfixedroofarea.Ifsnowloadexceeds
1
0.6kN/m2,theexcessloadshallbeincluded;
)Uniformlydistributedloadof2.4kN/m2actingontheplatformsandwalkways;
2
)Concentratedloadof5kNoveranareaof300mm×300mmplacedatanylocationonplatforms
3
orwalkways.
Windloads.
5
Seismicactions.
6
Snowloads.
7
·7·
Thepressureexertedbythecoldinsulationsystem(includingperlitepowder).
8
Designpressure.
9
Designnegativepressure.
10
Testloads.
11
Thermaleffects.
12
Thecorrosionallowanceofthecomponentsoflowtemperaturesteelstoragetanksfor
3.2.16
petrochemicalservicesshallbedeterminedbasedoncorrosivecharacteristicsofthestoredmediumand
environment.
专用
人人文库
·8·
4Materials
4.1GeneralRequirements
Steelsusedforlowtemperaturesteelstoragetanksforpetrochemicalserviceshallbeprovided
4.1.1
withqualitycertificatessuppliedbythesteelmanufacturers.
Thematerialsusedtoconstructlowtemperaturesteelstoragetanksshallbeproperlyselected
4.1.2
basedonthetankoperatingconditions,thematerialperformancesandeconomicconsideration.
Thematerialsusedtoconstructconcretecomponentsinlowtemperatureenvironmentshallhave
4.1.3
lowtemperatureresistantperformance.
Thesteeloftheprimarycontainerandsecondarysteelcontainershallbethekilledsteel
4.1.4
producedbyoxygenconverterorelectricfurnace.Ifthedesignmetaltemperatureislowerthan-20℃,
secondaryrefiningshallbealsousedforthelowtemperaturesteelplates,thelowtemperaturesteel
forgingsandlowtemperaturesteelpipes.
Thedesignmetaltemperatureforeachcomponentshallbecalculatedbasedonthemost
4.1.5
pessimisticassumption.
Anyspecialrequirementsforsteels,ifany,shallbespecifiedinthe专用designdocuments.
4.1.6
4.2MetallicTankBody
ⅠPrimaryandSecondaryLiquidContainer
Thedeliverystatesofsteelplatesusedforlowtemperaturesteelstoragetanksforpetrochemical
4.2.1
servicesshallbeinaccordancewithTable4.2.1.
Table4.2.1Deliverystatesofsteelplatesusedforlowtemperaturesteelstoragetanks
Applicablecode/Min.designDeliverythickness
S/NSteelgradeDeliverystate
standardtemperature(℃)(mm)
-20≤12
-10≤16
Hotrolled,controlledrolled,
1Q245RGB713
normalized0≤34
-20≤20
-10≤25
Hotrolled,controlledrolled,
2Q345R人人文库GB713
normalized0≤34
3Q370RGB713Normalized-20≤34
Normalized,normalizedand
416MnDRGB3531-40≤34
tempered
Normalized,normalizedand
515MnNiDRGB3531-45≤34
tempered
Normalized,normalizedand
609MnNiDRGB3531-70≤34
tempered
·9·
Table4.2.1(continued)
Applicablecode/Min.designDeliverythickness
S/NSteelgradeDeliverystate
standardtemperature(℃)(mm)
79Ni490GB24510Doublenormalizedandtempered-196≤30
Quenchedandtemperedordouble
89Ni590AGB24510-196≤30
quenchedandtempered
Quenchedandtemperedordouble
99Ni590BGB24510-196≤30
quenchedandtempered
10S30408GB24511Solutionheattreated-196≤34
Notes:1Thecompressionratioshallnotbelessthan3forthesteelplatesmadebycontinuouscastingdirectrollingprocess.
-
2SeetheListofReferenceCodes/Standardsforthestandardnamesofthesteelplatesshowninthetableabove.
For9Ni590Aand9Ni590Bsteelplates,tensiletestandCharpyVnotchimpacttestshallbe
4.2.2-
carriedoutperheattreatmentofthematerial.Tensiletestandimpacttestshallbecarriedoutforeach
completedplatefromwhichliquidcontainingtankplatesarecut.
WhereQ245RandQ345Rsteelplatesofthicknessgreaterthan25mmareusedtoconstructthe
4.2.3
shellandbottomoftheprimarycontainerorthesecondarycontainer,theyshallbeinnormalized
condition.专用
Wherethefollowingsteelplatesareusedtoconstructtheshellandbottomoftheprimary
4.2.4
containerandthesecondarycontainer,eachpieceofsteelplateshallbeultrasonicallyexamined,andthe
examinationmethodandqualitygradeshallbeinaccordancewiththecurrentapplicablenational
standardNondestructivetestingofpressureequipmentpart3:ultrasonictestingJB/T4730.3:
-
ForQ245RandQ345Rsteelplatesofthicknessgreaterthan30mm,theiracceptancequality
1
criterionshallnotbelowerthanLevelⅡ;
For16MnDR,15MnNiDRand09MnNiDRsteelplatesofthicknessgreaterthan20mm,their
2
acceptancequalitycriterionshallnotbelowerthanLevelⅡ;
ForQ370Rsteelplateofthicknessgreaterthan25mm,itsacceptancequalitycriterionshallnot
3
belowerthanLevelⅡ;
Forthesteelplatessuppliedinquenchedandtemperedstateandofthicknessgreaterthan
4
16mm,theiracceptancequalitycriterionshallnotbelowerthanLevelⅠ.
Ifnocorrespondingstandardsareavailableforthesteelstructuresusedtoconstructthelow
4.2.5
temperaturesteelstorage人人文库tanksinpetrochemicalservices,thesteelplateshavingthesameperformance
maybeusedforsubstitutionafterprefabrication.
Wherealuminumisusedtoconstructthesuspendedroof,theselectedaluminumplatesand
4.2.6
aluminumprofilesshallbeinaccordancewiththecurrentapplicablenationalstandardWrought
aluminumandaluminumalloyplates,sheetsandstripsforgeneralengineeringGB/T3880.1~
GB/T3880.3andWroughtaluminumandaluminumalloyextrudedprofilesforgeneralengineering
GB/T6892.
Thedeliverystatesofsteelpipesusedforlowtemperaturesteelstoragetanksshallbein
4.2.7
accordancewithspecificationsinTable4.2.7.
·10·
Table4.2.7Deliverystatesofsteelpipesusedforlowtemperaturesteelstoragetanks
Applicablecode/Min.designNorminalthickness
S/NDesignationDeliverystate
standardtemperature(℃)(mm)
110GB9948Normalized-20≤30
220GB9948Normalized0≤30
316MnDGGB/T18984Normalized-45≤20
410MnDGGB/T18984Normalized-45≤20
509Mn2VDGGB/T18984Normalized-70≤20
606Ni3MoDGGB/T18984Normalized-100≤20
70Crl8Ni9GB/T14976Solutionheattreated-196≤28
80Cr19NilOGB/T14976Solutionheattreated-196≤28
90Cr18Nil0TiGB/T14976Solutionheattreated-196≤28
1006Cr19NilOGB/T12771Solutionheattreated-196≤28
11022Cr19NilOGB/T12771Solutionheattreated-196≤28
1206Cr18NillTiGB/T12771Solutionheattreated-196≤28
Note:SeetheListofReferenceCodes/Standardsforthestandardnamesofthesteelpipesshowninthetableabove.
Thematerialsofforgingsusedfortanknozzlesshallcomplywiththecurrentnationalstandard
4.2.8
LowalloysteelforgingsforlowtemperaturepressureequipmentsNB/T47009andStainlessandheat
-专用-
resistingsteelforgingsforpressureequipmentsNB/T47010.
Thematerialsofbolts,studsandnutsusedfortanknozzleflangesshallcomplywiththecurrent
4.2.9
nationalstandardPressurevesselspart2:MaterialsGB150.2.
-
ⅡVapoturContainer
Thedeliverystatesofsteelplatesusedforvapourcontainershallbeinaccordancewiththe
4.2.10
specificationsinTable4.2.10.
Table4.2.10Deliverystatesofsteelplatesusedforvapourcontainer
Applicablecode/Min.designNominalthickness
S/NDesignationDeliverystate
standardtemperature(℃)(mm)
-20≤12
1Q235BGB/T3274Hotrolled
0≤24
-20≤16
2Q235CGB/T3274Hotrolled
0≤30
Hotrolled,controlledrolled,
3Q245RGB713-20≤34
人人文库normalized
Hotrolled,controlledrolled,-20≤12
4Q345BGB/T1591
normalized0≤20
Hotrolled,controlledrolled,-20≤12
5Q345CGB/T1591
normalized0≤24
Hotrolled,controlledrolled,
6Q345RGB713-20≤34
normalized
Normalized,normalizedand
716MnDRGB3531-40≤34
tempered
Note:SeetheListofReferenceCodes/Standardsforthestandardnamesofthesteelplatesshowninthetableabove.
·11·
ⅢWeldingConsumables
Weldingconsumablesshallbedeterminedbasedonthechemicalcompositions,mechanical
4.2.11
performancesandweldingperformancesoftheparentmetalsaswellastheconstructioncharacteristics,
serviceconditionsandweldingproceduresofthestoragetanks,andtheyshallbedeterminedbytestingif
necessary.
Weldingconsumablesshallbeprovidedwithqualitycertificates.
4.2.12
Weldingmaterialsusedtoweldcarbonsteelandlowalloysteelofdifferentstrengthclasses
4.2.13
shallensuretheanticrackingperformanceandmechanicalperformanceoftheweldedjoints,andthe
-
tensilestrengthshallnotbehigherthantheupperlimitoftheparentmetalinhigherstrengthandshall
notbelowerthanthelowerlimitoftheparentmetalinlowerstrength.
Weldingconsumablesusedforjointsbetweenhighalloysteelandcarbonsteelorlowalloy
4.2.14
steelshallensurethecrackresistantperformanceandmechanicalperformanceoftheweldjoints,andthe
weldingconsumableswithNiCrcontenthigherthanthatofthehighalloysteelshouldbeused.
-
Weldingmaterialsusedforprimaryliquidcontainershallberetested.
4.2.15-
4.3MaterialsofConcreteComponents
ⅠConcrete
TheconcretestrengthclassesshouldnotbelowerthanthespecificationsintheTable4.3.1
4.3.1
below.专用
Table4.3.1Concretestrengthclasses
StructuralcomponentConcretestrength
PilesC30
Pilecap,tankbottomplateC30
RingbeamunderinnertankC30
PrestressedwallC50
-
TankroofC30
ConcretescreedC20
Enhancedstrength,thatisknowntoexistforconcreteasamaterialofconstructionatlow
4.3.2
temperature,isnormallynotusedindeterminingtheultimatestrengthofconcretesections.However,
whenadequatetestingdataisavailable,thelowtemperaturepropertiesmaybeutilized.
Admixturesofcertainratiomaybeconsideredappropriateforconcrete.
4.3.3
Whereairentrainingagentsareused,theymayberesinbasedtoensuretheconcretemixmay
4.3.4人人文库
containupto5%entrainedair;however,themetalbasedagentsshouldnotbeused.
-
ConcretematerialshouldbePortlandcementwithlowheatofhydration,groundgranulatedblast
4.3.5
furnaceslagorpulverizedfuelashmaybeusedincombinationwithPortlandcement.However,the
designershallbeawarethattheremaybeaslowerstrengthgain.
Thelowtemperatureconcretemixingproportionshallbedeterminedbylaboratorytesting.
4.3.6
Forcorrosiveenvironment,theconcreteshallalsobeinaccordancewiththecurrentnational
4.3.7
standardStandardforcorrosionprotectiondesignforindustrialconstructionsGB50046.
ⅡSteels
TypicalyieldstrengthofreinforcingsteelforconcretetankmaybeselectedfromTable4.3.8.
4.3.8
·12·
Table4.3.8Typicalyieldstrengthofreinforcingsteelforconcretetank
StructuralMemberTypicalyieldstrength(N/mm2)
Piles335,400
Pilecap,tankbottomplate335,500
Ringbeamunderinnertank400,500
Prestressedwall(includingbuttress)335,400,500
-
Tankroof335,500
2.0×105N/mm2maybetakenasthemodulusofelasticityofreinforcingsteel.
4.3.9
Thereinforcingsteelshallcomplywiththefollowingrequirements:
4.3.10
Whentheservicetemperatureisnotbelow-20℃,thereinforcingsteelshallbeinaccordance
1
thecurrentnationalstandardStandardofconcretestructuredesignGB50010.
Whentheservicetemperaturefallsbelow-20℃,theconnectorsshallbesubjecttotensiletests
2
atlowtemperature,andtheresultdifferenceofthesetestsshallbewithin5%ofthosespecifiedat
ambienttemperature.
InadditiontotherequirementsspecifiedinTable4.3.8ofthiscode,thelowtemperature
4.3.11
resistantsteelintheinteriorwalloftheprestressedwallshallalsocomplywiththeductility
-
requirementsatlowtemperaturesspecifiedinAttachmentDofthiscode.Ifthelowtemperaturesteel
failstosatisfytheductilityrequirementsspecifiedinAttachment专用Dofthiscode,thefollowing
alternativesmaybeconsidered:
Carbonmanganesesteel,9%nickelsteelorausteniticstainlesssteel.
1-
Reducingallowabletensilestressofreinforcingorprestressingsteel.
2-
Prestressingsteelshallcomplywiththefollowingrequirements:
4.3.12-
Prestressingsteelshouldbelowrelaxationsteelstandsandshallhaveproperductility,andits
1--
physicalandmechanicalpropertiesshallcomplywiththecurrentnationalstandardSteelstrandforpre
-
stressedconcreteGB/T5224,thetypicalultimatestrengthshouldbe1860N/mm2,jackingstressshould
notexceed80%oftypicalultimatestrengthoftheprestressingsteel,andthestressrelaxationafter
-
jackingfor1000hshallnotbehigherthan2.5%.
Themodulusofelasticityofprestressingsteelmaybetakenas1.95×105N/mm2.
2-
Prestressingsteelshallbelesssensitivetostresscorrosion.
3-
Prestressingsteelshouldnotbewelded,andonlytheweldjointsbeforeprestressingare
4--
allowedforthesinglestrandedwiresinthesteelstrands.
Anchorage,gripsandcouplersforprestressingsteelshallsatisfythestrength,elongationand
4.3.13-
fatigueresistantdesign人人文库requirements,andtheirspecificationsshallconformtothecurrentnational
-
standardAnchorage,gripandcouplerforprestressingtendonsGB/T14370.Theanchorageshallhave
-
sufficientstrengthtopermitthestressofprestressingsteeltobetransmittedtotheconcreteandshall
-
properlyworkincaseofcrackingintheanchoragezone,andtheanchorageshallnotbelocatedinhigh
stresszone.
Whenthedesigntemperatureislowerthan-20℃,specialtestingshallbecarriedoutforthe
4.3.14
prestressingsteelandanchorage.
-
Steelwiresmayalsobeusedastheprestressingsteel;however,theyshallcomplywiththe
4.3.15-
currentnationalstandardSteelwiresfortheprestressedofconcreteGB/T5223.
-
·13·
5DesignofMetallicComponents
5.1GeneralRequirements
Thelowtemperaturesteelstoragetanksforpetrochemicalservicesshallbedesignedbasedon
5.1.1
variouscombinationsofloads.
Themaximumallowabletensilestressofanyplateorweldmetalshallbeinaccordancewith
5.1.2
Table5.1.2.
Table5.1.2Maximumallowabletensilestressofanyplateorweldmetal
Allowablestressduring
TypeofsteelAllowablestressinservice
hydrostatictest
Q235BQ235CQ245RQ345BQ345CQ345R0.43,0.67,260MPa
、、、、、、RmRel,
Q370R16MnDR15MnNiDR09MnNiDRThelesserof0.43or0.67or260MPa0.60R,0.85R,340MPa
、、、:RmRelmel,
Thelesserof0.60Ror
:m
9Ni4909Ni590A9Ni590B0.43,0.67Thelesserof0.43or0.67
、、RmRel,:RmRel0.85Ror340MPa
el
S304080.40,0.67Thelesserof0.40or0.67
RmRel,:RmRel
Notes1RisspecifiedtensilestrengthlowerlimitinMPaandRisspecifiedyieldstrength专用lowerlimitinMPa.
:m,,el,
2For9%Nisteel,Rmaybe0.2%ofproofstress(nonproportional)inMPa.
el-
3Forausteniticsteel,Rmaybe1.0%ofproofstress(nonproportional)inMPa.
el-
Forseismicdesign,theallowablestressmaybetakenasfollowing:
5.1.3
Theallowablestressforprecautionaryearthquakemaybe1.33timestheallowablestressunder
1
operatingconditions.
Forseldomoccurredearthquake,theallowablestressintensionmaybe1.00R,andthecritical
2el
yieldstressmaybetakenforallowablecompressionstress.
Theallowabletensilestressinthetankanchorageshallcomplywiththefollowingrequirements:
5.1.4
Normaloperation:0.50R.
1el
Test:0.85R.
2el
Precautionaryearthquake:0.67R.
3el
Seldomoccurredearthquake:1.00R.
4el
Shellattachmentsandembedmentsshallbedesignedforaloadcorrespondingtothefullyield
5.1.5
capacityoftheuncorroded人人文库anchorboltsoranchorstraps.
ForLNGservice,anchorsmadefrom9%Nisteelorausteniticsteelshallapplytheanchor
5.1.6
materialyieldstressattheboilingpointtemperaturespecifiedinthecurrentnationalstandardGeneral
characteristicsofliquefiednaturalgasGB/T19204orcolder.
Theallowablecompressivestressofthecompressionareaatrooftoshelljunctionshallnotbe
5.1.7--
greaterthan120MPa.
Forbuttwelds,wheretheloadisperpendiculartotheweldandintheplaneoftheplates,the
5.1.8
allowablestressshallbelimitedtothevaluegiveninTable5.1.2,andwheretheloadisparalleltothe
weld,theallowableshearstressshallbelimitedto75%ofthevaluegiveninTable5.1.2.
Forfilletwelds,wheretheloadisperpendiculartotheweld,theallowableshearstressshallbe
5.1.9
·14·
limitedto70%ofthevaluegiveninTable5.1.2,andwheretheloadisparalleltotheweld,the
allowableshearstressshallbelimitedto50%ofthevaluegiveninTable5.1.2.
5.2PrimaryandSecondaryLiquidContainers
ⅠBottom
Theannularplatesoftankbottomshallhaveaminimumthickness(excludingcorrosion
5.2.1
allowancebutnotlessthan8mm
),ta,:
(5.2.1)
where——theminimumthicknessofannularplateinmm
:ta,;
——thethicknessofthebottomshellcourseinmm.
t1,
Thejointoftankbottomandthebottomshellcourseshallcomplywiththefollowing
5.2.2
requirements:
Theminimumwidthl,betweentheedgeofthesketchplateandtheinnersideoftheshell[see
1a
Figure5.2.2(c)]shallbethevaluecalculatedbythefollowingequationor600mm,whicheveristhe
larger:
240
>5.2.2
lata()
H专用
人人文库
Figure5.2.2Typicalbottomlayout
1-Shell;2-Annularplate;3-Sketchplate;4-Backingstrip
15··
Where——thethicknessoftheannularplateinmm
:ta,;
H——themaximumdesignliquidheight,inm.
Theradialjointsbetweenannularplatesshallbebuttwelded.
2
Shelltoannularplateattachmentshallbeeitheror:
3
)Buttwelded;
1
)Forthefilletweldedatbothsides,themaximumheightoflegfilletsis12mm.Minimumleg
2
sizeisthesmalleroftheshellortheannularplatethickness;
)Grooveweldplusfilletforannularplategreaterthan12mminthickness.Thegroovedepth
3
plusfilletlegshallequaltotheannularplatethickness.
Annularplateradialjointsshallnotbelocatedlessthan300mmfromanyverticalshelljoint.
4
Minimumdistancefromoutsideoftheshellplatetotheouteredgeoftheannularplateshallbe
5
50mm.
Layoutsanddetailsfortankbottomandannularplatingshallcomplywiththerequirem
温馨提示
- 1. 本站所有资源如无特殊说明,都需要本地电脑安装OFFICE2007和PDF阅读器。图纸软件为CAD,CAXA,PROE,UG,SolidWorks等.压缩文件请下载最新的WinRAR软件解压。
- 2. 本站的文档不包含任何第三方提供的附件图纸等,如果需要附件,请联系上传者。文件的所有权益归上传用户所有。
- 3. 本站RAR压缩包中若带图纸,网页内容里面会有图纸预览,若没有图纸预览就没有图纸。
- 4. 未经权益所有人同意不得将文件中的内容挪作商业或盈利用途。
- 5. 人人文库网仅提供信息存储空间,仅对用户上传内容的表现方式做保护处理,对用户上传分享的文档内容本身不做任何修改或编辑,并不能对任何下载内容负责。
- 6. 下载文件中如有侵权或不适当内容,请与我们联系,我们立即纠正。
- 7. 本站不保证下载资源的准确性、安全性和完整性, 同时也不承担用户因使用这些下载资源对自己和他人造成任何形式的伤害或损失。
最新文档
- 江西新建二中2025届高三下学期期末复习检测试题(一模)生物试题含解析
- 四川文化传媒职业学院《室内设计及原理》2023-2024学年第二学期期末试卷
- 广西质量工程职业技术学院《民乐合奏》2023-2024学年第一学期期末试卷
- 江苏安全技术职业学院《数字合成技术》2023-2024学年第二学期期末试卷
- 2025年福建省泉州聚龙外国语校中考化学试题仿真卷:化学试题试卷(4)含解析
- 山东服装职业学院《系统解剖学》2023-2024学年第二学期期末试卷
- 上海对外经贸大学《海洋生物学B》2023-2024学年第二学期期末试卷
- 2025年江苏省南京师大附中中考英语试题命题比赛模拟试题含答案
- 浙江汽车职业技术学院《兽医免疫学》2023-2024学年第二学期期末试卷
- 2025届浙江省温州十五校联合体高三下学期大联考卷Ⅱ历史试题试卷含解析
- 2025年3月版安全环境职业健康法律法规标准文件清单
- 2025年河南交通职业技术学院单招职业技能测试题库审定版
- T∕CEC 442-2021 直流电缆载流量计算公式
- 第二十一章传导热疗法讲解
- 智能硬件发展特点及趋势分析
- 关于物业客服培训的
- 广西能汇投资集团有限公司招聘笔试冲刺题2025
- 2023年5月7日内蒙古事业单位联考职业能力倾向测验A类真题答案解析
- 管道沟槽开挖施工方案
- 《城市数字孪生标准化白皮书(2022版)》
- 《入职心得分享》课件
评论
0/150
提交评论