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QualityControlMeasures
Thepeoplewhoareengagedindoingtestmusthaveenterprise,consciousnessofresponsibilityandrelevantworkcertificates,andperformtheirpositiondutieswithduediligence.Itisnecessaryforthemtostudyanddigestdrawingsandrelevantdocumentsassoonaspossible.Ifanyproblemisfound,itisnecessarytoraiseitintime.Further,beingexplicitwiththeworkscopeandtestitemsisindispensable.
Testingpersonnelmustcomplywithallvalidregulations,specifications,provisions,standards,andmethodsissuedbynationandacceptedbyindustry.
Testingpersonnelmustbefamiliarwiththeoperationandperformanceoftestingequipment,instrumentandapparatus.Andguaranteetheyareingoodworkingconditions.
Testingpersonnelmustmakeoriginalrecordswithdiscreetnessandsecuretheauthenticityandreliabilityoftestdatawithoutleave-outandmistake,sothatthedatacanserveasproofforinvestigation.Theelectronicversionoftestreportsmustbepreservedproperlytoprotectthemfrombeingdamageandtampered.
Whenthequalityisinconflictwiththeprojectperiod,insistonthequalityfirstthought.Theunqualifiedproductsarereportedtothefactoryorreplaced.
Anyaccidentduetopoorquality,regardlessofitsseriousness,occurringornotcannotbehidden,indulged,
andcompromised.
Safety,civilizedconstructionandenvironmentalmanagement.
Generalprovisions
Allworkerswhoareengagedinconstructionmustpasssafetyexaminationandhealthexamination,understandsafeoperationregulationsofdifferenttypesofwork.Beforeworkcanstart,techniciansmustgivesafetyinstructionsandsafetyinstructionstoworkersandspecifyworkingmethod,procedure,precautionsandpersonaldutiestoworkers.Afterthis,theworkersarerequiredtosignofftheinstructionrecordsforconfirmationandregistrationbeforetheyareallowedtostartworking.Anyworkerwhodoesnotundergoinstructionsisnotallowedtoworkonthesite.
Itisnotallowedtodrinkalcoholduringtheworktime.Nooneisallowedtoenterthesiteintoxicated.Itisforbiddentoworkwhenaworkerisill.
PeoplewhoenterthesitemustwearPPEcorrectly.Itisforbiddentowearslippers,highheelsorshoeswithnails;allspecialtypeofworkerssuchaspersonwhoisengagedinhighvoltagetestmusthavecertificatesandbefamiliarwiththeirownwork.
Testequipmentmustbestackedinordertidilybasedontheregulationssetupandcomplywithtransportationandfirefightingrequirements.
Setupsufficientilluminationfornightshift.
Workerswhoneedtoworkatheightmustwearharnessandhookittothesafetyropetoavoidfallingdownfromtheheight.
Testinasafemanner
Onlyelectricianisallowedtodismantleandassembleconstructionpowerconsumptionfacilities.
Electricequipmentmustbeoperatedbasedontaginstructions.Itisforbiddentouseoneswitchforseveralpowerconnections.
Itisnotallowedtohookthewiredirectlytotheswitchbladeordirectlyplugwireintopowersocket.Theswitchoftestdevicesshouldadoptdouble-poleswitchwithobviousbreakpointandreliableoverloadprotectiondevice.
Whenworksinthesite,basedonthevoltageclassoftheelectrifiedbodythetestingpersonnelmustkeepasafedistanceawayfromelectrifiedbody,whichshouldnotbelessthanthedistanceregulatedinthe‘safetyregulations'.
Themetalshellofthetesttoolsmusthavepropergrounding.Wiringbetweentestinstructionandequipmentmustbefirmandreliable.AfterinsulationresistancemeasuringandDCtestisfinished,itisnecessarydischargethetestedobjectsthoroughly.
Thetestshouldbeconductedunderthecircumstancewhentheweatherisgood.Ifstrongwindandthunderstormtakeplace,itisnecessarytostopthetest.
Afterthetestiscomplete,testingpersonnelmustdismantletemporarygroundingwireandinspectthetestedequipmentandcleanthetestingspot.
HousekeepingMeasures
Afterthetestiscompleted,theprincipal ‘finishthework,cleanthesiteandtakeawaythematerial
beabidedby.
Thewallandbarricadingestablishedonthesitemustbestable,tidyandnice.
Testingpersonnelmustestablishawarenesstoprotectfinishedproducts.Itisforbiddentodismantle,takeawayandpaintthefinishedproductsarbitrarilywithoutpermission.
Itisnotallowedtoworkafterdrinking.
Nosmokingisallowedwithinthetestingspot.Noopenfireisallowedforkeepingwarmwithintestingspot.
Whenleavetheworkingarea,itisnecessarytoshutdownthepowersupplyandlockthewindowtoprotecttheworkingareafromtheft.
EnvironmentProtectionMeasures
Thetagsandlabelsontheconstructionsitemustbetidy,aestheticwitheye-catchingslogans.
Temporaryworkonthesitemustbestandardizedandproceedingoodorder.Keepcircumstanceinsideandoutsidethetoolsstorageroomcleanandsanitary.
Testequipmentandtestdevicesmustbestacktidilyingoodorderinthedesignatedarea.Itisnecessarytoabidebytheprincipal ‘finishthework,cleanthesiteandtakeawayallmaterials '
Testequipmentmustbecleanandtidy.Powersupplypanelsmustbestandardizedwithcompletelocks.Safetyprotectionmeasuresarecompletedandreliable.
Strictlycomplywithpublicmoralities,professionalethics,professionaldisciplines.Disposeoftheneighborrelationshipwithothercompaniesinthesiteproperly.Andtrybesttogetthesupportandunderstandingfromtherelevantcompanies.
Thecablerackoftemporaryconstructionpowersupplymustmeetsafetyrequirements,powerpanelsmustbestandardizedandtheilluminationmustbearrangedproperly.
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847Inordertopreventthetrashfromspreadingtopublicarea,roads,anditisnecessarytostoptheslagandresiduefromspilling.
EmergencyPlan
ThemanagerofHSEdepartmentisresponsibleforinitiatingtoorganizingemergencyrespondgroupandsetupclinicsbothonthesiteandnearbyofficearea.Designateconstructorsemergencymusterpointonthesite.
Firstaidforelectricshock:cutoffthepowersupplyimmediately,pulldowntheswitch,turnoffthepowersupplyswitchandunplugtheplug.Makesurethatthevictimhurtbyelectricshockisdisconnectedfromthepowersupplyandsendhim/hertothesiteclinicfortreatment.
Onceemergencyaccidenttakeplaceinthesite,therelevantpersonnelmustreportittotheemergencycommandgroupimmediately.Meanwhile,itisnecessaryforhimtoinformHSEemergencytreatmentpersonnel
onduty.ProjectdepartmentHSEneedstomarkoutthecautionareabasedonthesiteactualsituation.Andmakesuretheaccessforsalvageisaccessibleandunimpeded.Gathertheunauthorizedpersonneltotheemergencymusterpoint.Aftercountinguptheheadofthepersonnel,evacuatethembasedonthepreassignedevacuationroutes.
Medicalstaffintheclinicmustrescuetheinjuredpersonorgivetheinjuredpersonfirstaidbasedontheinjuredpersonstatus.Iftheinjuredpersonneedstobesenttohospitalforsalvage,itisnecessarytodial120immediatelyfortheambulaneeservice.
ConstructionRiskandHousekeepingForecastControlPlanTable
9.1ConstructionRiskControlPlanTable
ConstructionRiskControlPlanTable
No.:
CompilationDate:
Rev:
Project:
UnitNo.:
No.
Risk
Description
SafetyandTechnique
MeasuresProposedto
Take
Risk
Level
Control
Company/person
Responsible
Method
Opportu
nity
Team
Department
Signat
ure
1
Testequipmentbadgrounding
Theshellofthetestequipmentmusthavepropergrounding.Thewiringbetweentestinstrumentandequipmentmustbereliable.Thepowerswitchofthetestdeviceshouldhaveobviousbreakpointwithdouble-poleswitchblade.Further,liableoverloadprotectiondevicemustbeinplace.
G
A
T
2
Nobarricadingfortestarea
Testareamustbebarricadedandhangupwarningboardwith ‘
HighVoltageDangerous!anddesignatededicatedpersontosupervise.
Unauthorizedpersonisnotallowedtoenterthetestarea.
Stop!
G
W
T
No.: CompilationDate: Rev:
Project: UnitNo.:
No.
Risk
Description
SafetyandTechnique
MeasuresProposedto
Take
Risk
Level
Control
Company/person
Responsible
Method
Opportu
nity
Team
Department
Signat
ure
3
Nosupervisionduringvoltageboosting
Beforeteststarts,personinchargeshouldspecifythesafetymattersthatrequirecloseattentiontoalltestingpersonnel.Clarifytheworkdivisionanddesignatededicatedpersonforsupervision.
J
S
T
4
Not
implementingloudlyverbalinstruction
Duringthetest,itisnecessarytodesignatesomeonetosuperviseandgiveverbalinstructionloudly.Duringthetest,thetestingpersonnelmustbeconcentrated.Whenabnormalcasetakesplace,itisnecessarytoinvestigatethereasonbeforecontinuethetest.
Y
A
T
No.: CompilationDate: Rev:
Project: UnitNo.:
No.
Risk
Description
SafetyandTechnique
MeasuresProposedto
Take
Risk
Level
Control
Company/person
Responsible
Method
Opportu
nity
Team
Department
Signat
ure
5
Fallingfrom
height
Ifspecialtoolsforworkingatheightarerequired,itisnecessarytotakemeasurestoprotecttheceramicparticlesfrombeingdamagedandprotectworkersfromfallingdown.
J
S
T
6
AfterinsulationresistaneemeasurementandDCtestarefinished,donotthoroughlydischargethetesteditems.
Inordertoprotecttheequipmentandsecurepersonalsafety,itisnecessarytodischargethetesteditemsthoroughlyafterDCtestandinsulationresistaneemeasurementarecompleted.
G
A
T
7
Workersblunderintowrongroomanddonot
Workpermitsystem,worklicensesystem,worksupervisionsystem,workcease,transferand
J
S
T
No.:
CompilationDate: Rev:
Project: UnitNo.:
No.
Risk
Description
SafetyandTechnique
MeasuresProposedto
Take
Risk
Level
Control
Company/person
Responsible
Method
Opportu
nity
Team
Department
Signat
ure
keepsafedistaneeawayfromtheelectrifiedbody
terminationmustbecarriedout.Thetestingpersonnelmustkeepasafedistaneewhichcannotbelessthanthevaluewritteninthe ‘safet
regulations'awayfromtheelectrifiedbodybasedonthevoltagelevels.
No.: CompilationDate: Rev:
Project: UnitNo.:
No.
Risk
Description
SafetyandTechnique
MeasuresProposedto
Take
Risk
Level
Control
Company/person
Responsible
Method
Opportu
nity
Team
Department
Signat
ure
8
Changetestwiringwithoutcuttingoffthepowersupply
Itisnecessarytosetthevoltageregulatortozerofirstifchangeswiring,andthenbreakthepowerswitchsideblade.
Dischargethetesteditemsandvoltageboostingequipmentatitsoutputendbygrounding.Afterthetestisfinished,itisnecessarytodismantlethetemporarygroundingwire,checkthetestequipmentandthencleanthetestsite.
G
A
T
Note:1.Risklevel:J-extreme,G-high,X-significant,Y-common,S-slight
Controlmethod:W-witness,H-haltforinspection,S-successivesupervision,A-alert
TimingControl:P-prejob,D-oncedaily,W-onceweekly,T-everytimebeforeworkstarts
9.2HousekeepingForecastControlPlanTable
HousekeepingForecastControlPlanTable
No.: CompilationDate: Rev:
Project: UnitNo.:
ConstructionItem:synchronousgeneratortest
No.
Descriptionofmisconduct
SafetyandTechniqueMeasures
ProposedtoTake
Control
Company/personresponsible
Method
Timing
Team
Department
Personin
charge
1
Filthysite,disorderandmessystackoftools
Assignadedicatedpersontoberesponsible for the site
housekeeping.Constitute site
cleaningstandard,andsupervisionandcheckitems.Supervisionandcheckcanbearrangedatanytime.
To
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