j72a control assy heater空调控制器检具设计方案参考

简图

(Diagram):车

型(Car

model)：J72A零件名(Part

name)：CONTROL

ASSY-HEATER零件号(Part

no)：KB8B-61190图纸号(Drawing

No)：数据版本(Version)：客 户(Customer)：德赛西威联

系

人

(Contacter)：电 话

(Telel

No)：检具设计(Gauge

designer)：联系电话(Mobile

No)：检具总图(Checking

fixture

general

drawing)：零件名(Part

name)：CONTROL

ASSY-HEATER零件号(Part

No)：KB8B-61190基准Ⅲ

ReferenceSphereⅢ基准Ⅰ

ReferenceSphereⅠ基准Ⅱ

ReferenceSphereⅡ.检具材料(Gage

material):底座为铝合金Basealuminiumalloy（6061）定位块Locating

block

(cr

12)定位销Locating

pin(SKD11)检测块为铝合金Inspection

block

aluminium

alloy

（6061）零件名(Part

name)：CONTROL

ASSY-HEATER产品基准分布(Part

datum

distribution）：零件号(Part

No)：KB8B-61190零件名(Part

name)：

CONTROL

ASSY-HEATER

零件号(PartNo)：KB8B-61190检具基准分布（Checking

fixture

datum

distribution)：S

TLS

TLHBL/WLh

WLS

TLs

TL定位尺寸8.2*8.2Locating

size定位尺寸8.2*8.2Locating

size零件号(Part

No)：KB8B-61190零件名(Part

name)：CONTROL

ASSY-HEATER检测方式(Check

method)：有测点区域打表检测。Measuring

point

area

use

dial

gauge

check.零件号(Part

No)：KB8B-61190零件名(Part

name)：CONTROL

ASSY-HEATER检测方式(Check

method)：AABBC

C零件名(Part

name)：CONTROL

ASSY-HEATER检测方式(Check

method)：零件号(Part

No)：KB8B-61190检块

Inspectionblock产品Product用+/-0.3mm止通式卡板检测，通端能放入且止端不能放入为合格，反之为不合格use

+/-0.3mm

Go/No

Go

templatecheck,

if

Go

end

can

load,

No

Goend

can’t

load,

it

is

qualified,

otherwise

it

is

unqualified.(only

checkwhether

it

is

qualified,

can’t

measure

value)通端Go

end止端NOGO

end零件名(Part

name)：CONTROL

ASSY-HEATER检测方式(Check

method)：零件号(Part

No)：KB8B-61190产品product检块

Inspectionblock3mm间隙检测

3mm

gap

check间隙尺检测，数值在2.7mm~3.3mm之间为合格，反之为不合格Gap

feeler

check

,

the

value

between

2.7mm~3.3mm

is

qualified,otherwise

it

is

unqualified零件名(Part

name)：CONTROL

ASSY-HEATER检测方式(Check

method)：零件号(Part

No)：KB8B-61190产品Product检块

Inspectionblock3mm间隙检测

3mm

gap

check间隙尺检测，数值在2.7mm~3.3mm之间为合格，反之为不合格Gap

feeler

check

,

the

value

between

2.7mm~3.3mm

is

qualified,otherwise

it

is

unqualified零件名(Part

name)：CONTROL

ASSY-HEATER检测方式(Check

method)：零件号(Part

No)：KB8B-61190检块

Inspectionblock产品Product3mm间隙检测

3mm

gap

check间隙尺检测，数值在2.7mm~3.3mm之间为合格，反之为不合格Gap

feeler

check

,

the

value

between

2.7mm~3.3mm

is

qualified,otherwise

it

is

unqualified零件名(Part

name)：CONTROL

ASSY-HEATER检测方式(Check

method)：零件号(Part

No)：KB8B-61190产品四处方孔D-2间隙检测（单边间隙1mm）For

this

four

hole

use

D-2

gap

check(unilateral

gap1mm限位销Stopper

pin滑动检测块

Sliding

inspectionblock推进可滑动检测块，插入限位销，用塞尺对产品孔与检测块进行检测（4处检测方式一致）Push

in

sliding

inspection

block,

insert

stopper

pin,

use

feeler

gauge

check

product

hole

and

inspection

block(four

places

check

method

is

the

same)S

TLS

TLh

WLS

TLs

TL产品安装(Product

installation)：零件名(Part

name)：CONTROL

ASSY-HEATER零件号(Part

No)：KB8B-61190首先使检具处于非工作状态（可翻检测块处于打开状态,锁紧螺丝没有安装在检具上面，移出所有可移动检测块，开合机构处于闭合状态）。再将产品定位孔H与h对准安装到定位孔H与h上面，拍下产品，使S定位面贴紧，然后锁紧S面上所有锁紧螺丝，确保产品安装到位。Firstly,

Adjust

gage

to

idle

state(

rotating

inspection

block

in

open

state,locking

screw

is

not

installed

on

the

gage,

move

out

all

moving

inspection

block,

open-close

structure

in

close

state).Align

product

datum

hole

H

and

h

to

the

corresponding

datum

on

gage,

press

the

product,

make

S

locating

face

clingy,Then

lockall

the

locking

screw

on

S

surface,

ensure

product

appropriately

installed.HBL/WL检测方式(Check

method)：：零件名(Part

name)：CONTROL

ASSY-HEATER零件号(Part

No)：KB8B-61190ba图一Picture1图二Picture

2孔径检测：孔径采用游标卡尺或塞尺检测，能顺利插入则零件合格，反之不合格。目视检测孔基本居中则零件合格，反之不合格测量内容1的方法：如图1中S处的两个锁紧螺丝均能插入相对应的孔为合格；推进所有可以移动检测块，插入限位销，检测块与产品孔标准间隙为1mm,用塞尺进行检测测量内容2的方法：将可拆检测块安装到检具上，检测产品检测块与控制器之间的标准间隙为3mm，使用止通规检测间隙（a-b段使用特制止通式卡板检测）。测量点区域用打表检测。Hole

position

check:

Holediameter

use

caliper

or

feeler

gauge

check

,

if

can

successfully

insert,product

is

qualified,

otherwise

it

is

unqualified.

Visual

check

,

if

hole

is

in

the

center,product

is

qualified,

otherwise

it

is

unqualified.Measurement

content1

method:

As

shown

in

picture

1,

If

two

locking

screw

in

S

position

can

be

inserted

corresponding

hole

,

it

is

qualified;Push

in

all

moving

inspection

block

,

insert

stopper

pin

,

the

standard

gap

between

inspection

block

and

product

is

1mm

,

use

feeler

gauge

for

check;3.Measurement

content

2

method:

install

removable

inspection

block

on

the

gage,

the