模具设计与制造实验

指导老师：雷代明学号：xxxx姓名:XXXX班级：XXXX实验一Mastercam9.0模具加工基础思考题：自己设计一简单二维零件，规划好该零件的刀具路径，进行模拟加工，并将处理后的程序打印出来。建立所需加工模型的等角视图设置毛坯（二）平面铣削1.选择加工类型2.选择刀具3.平面铣削参数设置程序如下N100G0G17G40G49G80G90N102G91G28Z0.N104S0M5N106G0G90G54X-73.Y-9.N108Z50.N110Z22.N112G1Z6.25F0.N114X-64.F.3N116G3X-55.Y0.R9.N118G1Y35.N120G2X-50.Y40.R5.N122G1X50.N124G2X55.Y35.R5.N126G1Y-35.N128G2X50.Y-40.R5.N130G1X-50.N132G2X-55.Y-35.R5.N134G1Y0.N136G3X-64.Y9.R9.N138G1X-73.N140Z16.25F0.N142G0Z50.N144X-72.5Y-9.N146Z22.N148G1Z6.25N150X-63.5F.3N152G3X-54.5Y0.R9.N154G1Y35.N156G2X-50.Y39.5R4.5N158G1X50.N160G2X54.5Y35.R4.5N162G1Y-35.N164G2X50.Y-39.5R4.5N166G1X-50.N168G2X-54.5Y-35.R4.5N170G1Y0.N172G3X-63.5Y9.R9.N174G1X-72.5N176Z16.25F0.N178G0Z50.N180X-73.Y-9.N182Z16.25N184G1Z.5N186X-64.F.3……N302G1X50.N304G2X54.5Y35.R4.5N306G1Y-35.N308G2X50.Y-39.5R4.5N310G1X-50.N312G2X-54.5Y-35.R4.5N314G1Y0.N316G3X-63.5Y9.R9.N318G1X-72.5N320Z10.F0.N322G0Z50.N324G91G28Z0.（六）挖槽加工（七）简单钻孔程序如下：N1012G0G90G54X-62.017Y-42.787N1014S0M5N1016Z14.892N1018G1Z4.892F0.N1020X62.017F.3N1022Z4.898N1024Y-42.29N1026X-62.017N1028Z4.905N1030Y-41.792N1032X62.017N1034Z4.912N1036Y-41.295N1038X-62.017N1040Z4.919N1042Y-40.798N1044X62.017N1046Z4.926N1048Y-40.3N1050X-62.017N1052Z4.933N1054Y-39.803N1056X62.017N1058Z4.94实验二凸凹模具设计造型思考题：自己设计一简单零件，将该零件的凸凹模设计出来并打印。设计零件模型一、建立矿泉水瓶子模型：二、矿泉水瓶子凸模:1、在图中画一长方形，并将其拉伸到的一方块,并将长方体与原图进行切割，从而得到的下图：将上面的图形中的两个实体结合构成凸模三、矿泉水瓶子凹模。1、在图中画一长方形，并将其拉伸到的一方块,并将长方体与原图进行切割，从而得到下图:2、凹模制作完成。实验三铣削加工——复杂零件轮廓加工矿泉水瓶子凸模加工。(1)为零件选择材料，将不为整数的改为整数，操作如图：（2）在红色箭头处右键点击得到矩形框，选择铣床刀具路径，再选曲面粗加工，再选平行铣削。操作如下图：（3）根据要求选中凸模得到如下图的对话框，在空白处点击右键选择刀具，并点击刀具过滤器根据加工模型的要求选择刀具的大小与类型。（4）选择好刀具后，在对话框中填写必要的参数最后得到下图：（5）凸模在Mastercam中的模拟加工过程，如图：(6)下面的图形为加工完成图：实验四车床加工零件零件图：加工程序（分左半部分的加工程序和右半部分的加工程序）如下：1）左半部分程序（粗精加工和切槽）：%O0000(PROGRAMNAME-T42)(DATE=DD-MM-YY-13-11-13TIME=HH:MM-16:51)(MCXFILE-D:\我的文档\桌面\4.MCX-5)(NCFILE-D:\我的文档\桌面\T42.NC)(MATERIAL-ALUMINUMMM-2024)G21(TOOL-1OFFSET-1)(ODROUGHRIGHT-80DEG.INSERT-CNMG120408)G0T0101G18G97S2454M03G0G54X35.673Z125.633G50S3600G96S275G99G1Z123.633F.25Z64.2X37.4G18G3X39.4Z63.2K-1.G1Z53.2X42.228Z54.614G0Z125.633X31.945G1Z123.633Z69.2X32.4G3X34.4Z68.2K-1.G1Z64.2X36.073X38.901Z65.614G0Z125.633X28.218G1Z123.633Z111.363G3X30.666Z105.2I-14.909K-6.163G1Z69.2X32.345X35.174Z70.614G0Z125.633X24.491G1Z123.633Z114.691G3X28.618Z110.855I-13.046K-9.491G1X31.447Z112.269G0Z125.633X20.764G1Z123.633Z116.829G3X24.891Z114.41I-11.182K-11.629G1X27.719Z115.824G0Z125.633X17.036G1Z123.633Z118.37G3X21.164Z116.634I-9.318K-13.169G1X23.992Z118.047G0Z125.633X13.309G1Z123.633Z119.507G3X17.436Z118.226I-7.454K-14.307G1X20.265Z119.64G0Z125.633X9.582G1Z123.633Z120.333G3X13.709Z119.401I-5.591K-15.133G1X16.538Z120.815G0Z125.633X5.855G1Z123.633Z120.896G3X9.982Z120.257I-3.728K-15.697G1X12.81Z121.672G18G0Z124.133X-1.6G1Z122.133G18G3X32.266Z105.2K-16.933G1Z70.X32.4G3X36.Z68.2K-1.8G1Z65.X37.4G3X41.Z63.2K-1.8G1Z54.X43.828Z55.414G0Z123.133X-1.6G1Z121.133G3X30.266Z105.2K-15.933G1X30.265Z69.X32.4G3X34.Z68.2K-.8G1Z64.X37.4G3X39.Z63.2K-.8G1Z54.X41.828Z55.414G28U0.V0.W0.M05T0100M01(TOOL-41OFFSET-41)(ODGROOVECENTER-NARROWINSERT-N151.2-185-20-5G)G0T4141G18G97S2805M03G0G54X34.266Z103.075G50S3600G96S302G1X26.4F.05G0X34.266Z102.2G1X26.4F.1X26.575Z102.287G0X34.266Z103.95G1X26.4X26.575Z103.863G0X34.266G97S500Z105.564X33.094G1X30.265Z104.15F.05X26.G0X33.094Z100.586G1X30.265Z102.X26.Z102.5G0X33.094G96S302X34.Z93.075G1X26.4G0X34.Z92.2G1X26.4F.1X26.575Z92.287G0X34.Z93.95G1X26.4X26.575Z93.862G0X34.G97S500Z95.564X32.828G1X30.Z94.15F.05X26.G0X32.828Z90.586G1X30.Z92.X26.Z92.5G0X32.828G28U0.V0.W0.M05T4100M30%2）右半部分的加工程序（粗精加工，切槽，车螺纹）：%O0000(PROGRAMNAME-T41)(DATE=DD-MM-YY-13-11-13TIME=HH:MM-16:22)(MCXFILE-D:\我的文档\桌面\TSHIYANSI.MCX-5)(NCFILE-D:\我的文档\桌面\T41.NC)(MATERIAL-ALUMINUMMM-2024)G21(TOOL-7OFFSET-7)(ODROUGHRIGHT-80DEG.INSERT-CNMG120408)G0T0707G18G97S3595M03G0G54X48.697Z121.133G50S3600G96S550G99G1X-1.6F.25G0Z123.133X39.499Z123.633G1X35.499F.5Z67.333X37.4G18G3X39.4Z66.333K-1.G1Z56.333X42.228Z57.747G0Z123.633X35.597G1X31.597Z67.333X35.899X38.727Z68.747G0Z123.633X31.696G1X27.696Z72.77G3X30.337Z67.333I-14.648K-6.437G1X31.997X34.826Z68.747G0Z123.633X27.794G1X23.794Z97.05G3X24.4Z96.333I-.697K-.716G1Z79.409G2X27.2Z73.307I14.G3X28.096Z72.294I-14.4K-6.974G1X30.924Z73.709G0Z123.633X24.4G1X20.4Z100.333G3X20.393Z100.248I-1.F.25G1X19.893Z97.333X22.4F.5G3X24.194Z96.775K-1.G1X27.023Z98.189G18G96S275G0X20.Z123.133G1Z121.133F.25Z100.305X19.556Z97.133X22.4G18G3X24.Z96.333K-.8G1Z79.409G2X26.84Z73.22I14.2G3X29.959Z67.133I-14.22K-6.887G1X37.4G3X39.Z66.333K-.8G1Z57.133X41.828Z58.547G28U0.V0.W0.M05T0700M01(TOOL-41OFFSET-41)(ODGROOVECENTER-NARROWINSERT-N151.2-185-20-5G)G0T4141G18G97S3433M03G0G54X28.Z98.208G50S3600G96S302G1X16.F.05G0X28.Z97.133G1X16.F.1X16.215Z97.24G0X28.Z99.283G1X16.X16.215Z99.175G0X28.G97S500Z100.697X26.828G1X24.Z99.283F.05X16.X16.185Z99.19G0