沙特NRCC项目水泥设备手册（英文）

CNBM

NorthernRegionCementCompany

EquipmentManual

NRCCProjectDept.

October,2007

TableOfContents

NorthernRegionCementCompanyEquipmentManual

I.211-CrushingofLimestoneandConveying.........................................................

II.211/311-Limestonepre-blending&conveying.....................................................

III.221/K31-CrushingofCorrective/AdditiveandTransport..........................................

IV.221/321/K91-Correctiveandadditivestoragecommonpre-blending&conveying...

V.331-RawMillFeedSystem..................................................................................

VI.361-RawMaterialGrinding..........................................................................................

VII.421-DedustingofRawMill&Preheater.........................................................

VIII.391/411RawMealHomogenizingKilnFeedSystem....................................

IX.441/451-Preheating,precalciningandfiring.......................................................................

X.461-RotaryKiln&TertiaryAirDuct................................................................

XI.471ClinkerCooling,DedustingofClinkerCooler,481-KilnFiring.....................

XII.491-ClinkerStorage.................................................................................................

XIII.511-ClinkerTransporttoMillFeedBin.....................................................................

XIV.531-CementMillFeedSystem...................................................................................

XV.561-1#CementGrinding..............................................................................................

XVI.562-2#CementGrinding...........................................................................................

XVII.591CementStorage..................................................................................................

XVIII.611Transporttocementpacking....................................................................

XIX.621Transporttocementbulking&bulkloading...............................................

XX.641/651Cementpacking&bagloadingontotrucks.................................105

XXL642/652Cementpacking&bagloadingontotrucks................................110

XXII.643/653Cementpacking&bagloadingontotrucks................................114

XXIII.644/654Cementpacking&bagloadingontotrucks................................118

XXIV.M21-Combopumpstation...............................................................................

XXV.D31-CompressedAirStationI............................................................................

XXVI.D32-CompressedAirStationII...........................................................................

XXVII.L61HFOHANDLINGSSYSTEM...................................................................

XXVIII.F51WAREHOUSE(WITHREFRACTORYSTORAGE)....................

Eqpt.NoGroupAssetUnitComponentDescription/DesignationEquipmentQty.WeightSupplier

1Item：211-CrushingofLimestoneandConveying

1211HP1FeedHopperCapacity：150m31SelfProduce

Changshu

2211AF1HeavyApronfeederType：B2400x10000mm1

69500Shiming

Installationangle：20°Capacity：500-1500t/h

Chainspeed：0.04~0.14m/sParticleSize：<1500mm

Type：YVP280M-6IMB35

211AF1M#1Motor2Shanghai

480V60HZ；Power：55kW680Shangdian

Tianjin

211AF1GB1MainReducerType：XSFB224-360i=3602

Pinghe

Type：G-280B；550W；

MotorFan2

4570m3/h；1600rpm；140PaWuxiXishan

Changshu

211SX1ScraperConveyorType：B2460x10048mm1

Shiming

Installationangle：20°

Type：Y2-132S2-6；480V

211SX1M#1Motor1Shanghai

60HZShangdian

Power：3.0kW

Type：XWED95-391-4KWJiangsu

211SX1GB1Reducer1

i=391460Tailong

：

3211IM1SingleRotorImpactCrusherTypeAP-PM20251107400HAZEMAG

ParticleSize：<1900mm(Max

Capacity：1200t/h

Lateral)

OutputSize：90%<75mm,InContract<1500mm(Max

Max：100mmLateral)

211IM1M#1MainMotorPower：1400kW113800

Voltage：13.8kV

211LQ1hydraulicUnitType：1

LQ1M#1MotorPower：7.5kW1

FilterSpeed：<1.2m/min(In

4211BF1BagFilter1

Contract1.0)24000HCRDI

Type：FGM96-9(InContractDustContentat

PPW96-9)Outlet<30mg/Nm3

ConsumptionofCompressed

GasFlow：53000m3/h

Air：0.9m3/min

FilterArea：939m2(In

AirPressure：0.5~0.7MPa

Contract864)

Type：LS400(InContract

211SC1ScrewConvoyor1

LS315x4.4m)

Type：Y2-132S-4；Power：Anhui

211SC1M#1Motor1

5.5kWWannan

JiangsuGear

ScrewConveyorReducerTY112-31.5-5.5；

box

Rui'an

211RF1RotaryFeederType：YJD-XH261

310Nanxing

Type：Y100L1-4；Power：

211RF1M#1Motor1Shanghai

2.2kWLichao

Type：①1100horizontal

1

5211DA1MotorisedLouverValveinstallation246HubeiAoxing

1

211DA1M#1ElectricalActuatorType：

Power：

Anhui

6211FN1FanforBagFilterRotatingspeed：1780r/min1

2050Anfeng

Type：G4-73-N010DCompletepressure：8600Pa

Airoutletposition：CW45°Flowrate：61000m3/h

Type：Y2-280M-41780r/min,

Anhui

211FN1M#1Motor480V,60Hz,IP54；Power：1

Wannan

90kW

3

7211CP1ScrewCompressorCapacity：3.6m/min1500

Type：LUD22-7(In

Pressure：0.7MPaAtlascopco(S

ContractGA30C-7.5,2set)hanghai)

211CP1M#1MotorPower：22kW1

211CP1M#2MotorPower：1.13kW1

211PF1Pre-filterType：1

211RD1RefrigerantDryerType：1

211AKAfter-FilterType：1

Type：C-1.0/0.8(InContract

8211PV1Tank

C-1.0/1.0)1360

211VA1CheckvalveDN801

Hefei

211SD1-2

ManualShutoffgateDN802Hengtong

HubeiYinlun

9211CA1WeightBridgeCraneJobclass：mediumclass

141000Puqi

Type：50/1OtBridgetypeof

craneMaxwheelpressure：390kN

Capacity：mainhook50t,Liftingheight：mainhook18m,

auxiliaryhook10tauxiliaryhook20m

recommendedsteeltracks：

Span：13.5mQU80

：

211M#1MianHookLiftingTypeYZR280M-10Z668r/min1

Power：66kW

211M#2Aux.hookLifting：

TypeYZR200L-6Z1152r/min1

Power：31kW

：

211M#3TravelingMotorofSmallCartTypeYZR132M2-61080r/min1

Power：4.8kW

211M#4TravelingMotorofBigCartType：YZR160L-8846r/min2

Power：9kWx2

Hebei

10211BC1BeltConveyor(hold)1

Liftingheight：H=0mm39201Xinyuan

Horizontalprojectionlength：

Type：DTII(trough)

L=30000mm

Headrollerdiameter：

Size：B2000x30000mm

D1=800mm

Capacity：1500t/hEndrollerdiameter：D1=630mm

Screwtensiondevice：

Speed：1.60m/s

S=800mm

Inclination：0°Belt：EP-300

Type：Y250M-4N=55kW

211BC1M#1Motor

V=480Vn=1800r/min1

BC1GB1ReducerType：DCY315-50i=501

BC1GC1GeartypeCouplingType：ZL111

BC1HC1HydraulicCouplingType：YOXII4501

11211BF2BagFilterFilterSpeed：<1.2m/min15200HCRDI

DustContentat

Type：FGM32-5

Outlet<30mg/Nm3

Consumptinoofcompressed

GasFlow：10000m3/h

air：0.4m3/min

FilterArea：174m2Airpressure：0.5~0.7MPa

Rui'an

211RF2RotaryFeederType：YJD-HX161

180Nanxing

Shanghai

211RF2M#1MotorType：Y90S-4；1.1KW1

Lichao

Power：1.5kW

12211DA2LouverValveType：①4501150HubeiAoxing

Anhui

13211FN2FanforBagFilterRotatingspeed：1780r/min1

1094Anfeng

Type：G6-31-12N28.6DCompletepressure：3500Pa

Airoutletposition：CW45°Flowrate：11500m3/h

Type：Y180M-41780r/min,

211FN2M#1Motor1

480V,60Hz,IP54

Power：18.5kW

Hebei

14211BC2BeltConveyor1

Liftingheight：H=12513mm40733Xinyuan

Horizontalprojectionlength：

Type：DTII(trough)

L=84590mm

Headrollerdiameter：

Size：B1400x85962mm

D=800mm

Capacity：1500t/hEndrollerdiameter：D=630mm

Weighttensiondevice：

Speed：1.50m/s

D=500mm

Inclination：12°Belt：NN-1505Layers

Type：Y315M1-4N=132kW

211BC2M#1Motor172#

V=480Vn=1800r/min1

BC2GB1ReducerType：DCY450-50i=501

BC2GC1GeartypeCouplingType：ZL101

BC2HC1HydraulicCouplingType：YOXIIz5001

BC2BKBrakeType：YWZ5-400/1

15211BF3BagFilterFilterSpeed：<1.2m/min15200HCRDI

：DustContentat

TypeFGM32-5Outlet430mg/Nm3

Consumptinoofcompressed

GasFlow：10000m3/h

air：0.4m3/min

FilterArea：174m2Airpressure：0.5~0.7MPa

211RF3RotaryFeederType：YJD-JX161

211RF3M#1MotorType：Y801-41

Power：1.5kW

16211DA3LouverValveType：①4501150HubeiAoxing

Anhui

17211FN3FanforBagFilterRotatingspeed：1780r/min1

1094Anfeng

Type：G6-31-12N08.6DCompletepressure：3500Pa

AiroutletpositionACW45°Flowrate：11500m3/h

Type：Y180M-41780r/min,

211FN3M#1Motor1

480V,60Hz,IP54

Power：18.5kW

Hebei

18211BC3BeltConveyor1

Liftingheight：H=22800mm77837Xinyuan

Horizontalprojectionlength：

Type：DTII(trough)

L=239780mm

Size：_____Npad91卬dgmptpr.

B1400x241927mmD=1000mm

Capacity：1500t/hEndrollerdiameter：D=800mm

Weighttensiondevice：

Speed：1.60m/s

D=630mm

Inclination：12°Belt：Steel-wirereinforcedbelt

Type：Y355L1-6N=220kWTianjin

211BC3M#1Motor

V=480Vn=1200r/min11755Darning

Type：DCY500-40-2Si=40Jiangsu

BC3GB1Reducer

Centerdistance：855mm14340Tailong

BC3GC1GearTypeCouplingType：ZL131

BC3HC1HydraulicCouplingType：YOXIIz7501

Type：YWZ5-630/E201；

BC3BKBrakingdistance：2500-1Jiaozuo

Brake4000NmHongqiao

Yingkou

19211BW1BeltScale-WeigherType：BMP(B1400)1

250Dahe

20211MS1MagneticSeparatorType：(B1400)14900Zhenjiang

211MS1M#1MotorDower：5.5kW1Dianci

21211MT1MetalDetectorType：JTC2(B1400)1125

powervoltage：220+1050Hz

MT1M#1MotorZhenjiang

<80VADianci

22211AA1On-lineAnalyzer14875SCANTECH

Being

23211WS1DustSuppression_____________________1producedat

Systemsite

24211BV1ButterflyValve①9001200HubeiAoxing

25211BV2ButterflyValve①500165HubeiAoxing

26211BV3ButterflyValve①400170HubeiAoxing

27211BV4ButterflyValve①370116HubeiAoxing

28211BV5ButterflyValve①300115HubeiAoxing

29211BV6-BV7ButterflyValve①27022x9HubeiAoxing

30211BV8ButterflyValve①20017.5HubeiAoxing

IIItem：211/311-Limestonepre-blending&conveying

1211BF4Plenum-PulsebagfilterFilteredgasspeed:<1.2m/min15200HCRDI

Type：FGM32-5Resistance:<1200Pa

Gasdustloadatinlet:<Gasvolume:10000m3/h

30g/Nm3

Gasdustloadatoutlet:<Gassupply

30mg/Nm3pressure:。.5〜0.7Mpa

Compressedairconsumption:

Filteringarea:155m2