汽车座椅安全性检查

GB11550汽车座椅头枕性能要求和试验方法GB15083汽车座椅系统强度要求及试验方法GB14167安全带安装固定点GB8410汽车内饰材料的燃烧特性GB11552汽车内部突出物GB11551关于正面碰撞乘员保护的设计规则GB20071关于侧面碰撞乘员保护的设计规则ECER14SafetyBeltAnchoragesECER17TheSeats,TheirAnchoragesandanyHeadRestraintsECER21InteriorFittingsECER44ChildretrainsystemsECER94FrontalcollisionECER95LatercollisionHeavyMetalRequirement必须满足的法规RequiredRegulations2021/10/101SafetyCheck2021/10/102SafetyCheck—S1,S2S1S2:DistancefromHpointtoheadresttopsurfaceatheadrestfulldown/uppositionalongtorsoangle沿着靠背躯干线，从H点到头枕最低(最高)位置的上表面的距离.OKGB15083-2006/ECER17—高度750mm以下无使用位置，头枕高度不应低于800mm头枕处于最低位置Headrestinlowestposition头枕处于最高位置Headrestinhighestposition2021/10/103SafetyCheck—S3S3:Sectionthroughheadrestperpendiculartotorsolineand65mmdownwardfromheadresttopsurface垂直靠背躯干线，从头枕上表面65mm向下的头枕截面GB15083-2006/ECER17—≥170mmforthewidthofheadrestraint

OK2021/10/104SafetyCheck—S6S6:Distancefromheadresttopsurfacetoheadrestframe从头枕上表面到头枕骨架的距离NAfmvss202a<25mm

2021/10/105SafetyCheck—S5,S7S7:IIHSrequirementonheadrestbyusingHRMD用头型测量设备（HRMD）对IIHS要求的校核NOKMiddlePositionWhiplashscoreissue,CF1117mmLowMostPosition2021/10/106SafetyCheck—S8S8:Requirementofheadrestraintgapsandclearancetoseatback(uppermostandlowestposition)头枕间隙以及头枕到座椅靠背间隙检查（头枕最高和最低位置）GB15083-2006FMVSS202a:头枕最低位置与靠背间隙不大于25mm或165直径的球相切点间距不大于60mmSTOchangetolessthan15mm(CF1114mm)HeadrestCarryoverfromCF14K2021/10/107SafetyCheck—S9S9:Sectionthroughheadrestshowingtheimpactangleof45degreesfromrearside

头枕截面显示从后部向头枕的45度角碰撞OK2021/10/108SafetyCheck—S10S10:Safetybeltanchoragezone(wholetravelwindow)

安全带系统安装区域（所有行程范围）oGB14167:α值应为30°~80°(非带扣侧)2021/10/109SafetyCheck—S10S10:Safetybeltanchoragezone(wholetravelwindow)

安全带系统安装区域（所有行程范围）oGB14167:α值应为45°~80°(带扣侧)2021/10/1010SafetyCheck—S16S16:SIABlocation侧向安全气囊位置Guideline:1.SAB与座椅表面的尺寸满足右边图示尺寸，设计座椅撕裂线时，气囊距撕裂线距离应为20～40mm。2.SAB与座椅STO面的距离应为10～15mmCarryoverCF11BackFrameandAirbag2021/10/1011SafetyCheck—S17S17:ClearanceofseatbacktoBpillarforSIABdeployment

用于侧向安全气囊展开的座椅靠背到车身B柱距离Guideline:>=60mmNOKforqoros2021/10/1012SafetyCheck—S29S29:PelvicimpactZone臀部侧撞保护区域Guideline:NoSharpedge2021/10/1013SafetyCheck—S30S30:ClearanceforEurosidIIbackplateforreductionofsideimpactforcesondummyribsEurosidII模型靠背与靠背骨架夹角，减少侧撞对肋骨的伤害NA2021/10/1014SafetyCheck—S31S31:Anti-SubmariningGuideline防下潜区域检查（cushion）NO2021/10/1015SafetyCheck—S32S32:SectionsthroughallInteriorProtrusionrequirement所有内部突出物要求的截面GB15083-2006:Area1R≥2.5OK2021/10/1016SafetyCheck—S32S32:SectionsthroughallInteriorProtrusionrequirement所有内部突出物要求的截面GB15083-2006:Area2R≥5.0OK2021/10/1017SafetyCheck—S32S32:SectionsthroughallInteriorProtrusionrequirement所有内部突出物要求的截面GB15083-2006:Area3R≥3.2OK2021/10/1018SafetyCheck—S34S34:Horizontal&VerticaldistancebetweenseatcushionSTOandsteeringwheel座垫外表面到方向盘的垂直和水平距离Designposition设计位置High&Forwardmostposition最前最高位置2021/10/1019SafetyCheck—S35S35:Horizontal&VerticaldistancebetweenseatcushionSTOandIP座垫外表面到仪表板的垂直和水平距离Designposition设计位置High&Forwardmostposition最前最高位置2021/10/1020ComfortCheck2021/10/1021ComfortCheck—C1C1:Sectionsthroughthebackevery100mmstartingfromHpointperpendiculartotorsoline,markminmeattometaldimension.Otherdimensionshowseatsymetrical.从H点沿垂直靠背躯干线每一百毫米截面，每个截面显示最小MTM距离。其它尺寸显示座椅对称性Guideline:>35H+400mmH+100mmH+300mmH+200mmH+0mmH+500mm2021/10/1022Guideline:>35H+0OKComfortCheck—C12021/10/1023Guideline:>35H+100ComfortCheck—C1OK2021/10/1024Guideline:>35H+200OKComfortCheck—C12021/10/1025Guideline:>35OKComfortCheck—C1H+3002021/10/1026Guideline:>35H+400OKComfortCheck—C12021/10/1027Guideline:>35H+500OKComfortCheck—C12021/10/1028ComfortCheck—C3C3:Sectionsthroughthecushionevery100mmstartingfromHpointperpendiculartotrackorthigh,markminmeattometaldimension.Otherdimensionshowseatsymetrical.从H点沿垂直滑道或大腿每一百毫米截面，每个截面显示最小MTM距离。其它尺寸显示座椅对称性Guideline:>50H-100mmH+100mmH+300mmH+200mmH+0mm2021/10/1029ComfortCheck—C3(Cushion)OKGuideline:>50H-1002021/10/1030NOKGuideline:>50H+0ComfortCheck—C3(Cushion)CF11CF162021/10/1031Guideline:>50H+100ComfortCheck—C3(Cushion)OK2021/10/1032Guideline:>50H+200OKComfortCheck—C3(Cushion)2021/10/1033OKGuideline:>50H+300ComfortCheck—C3(Cushion)2021/10/1034ComfortCheck—C5,C6C5:SectionsthroughbackstartingfromHpoint,alongcrosscardirectionevery100mmonbothside,markminmeattometaldimension从H点沿着车身横向每一百毫米的靠背截面，显示最小MTM距离C6:SectionsthroughcushionstartingfromHpoint,alongcrosscardirectionevery100mmonbothside,markminmeattometaldimension从H点沿着车身横向每一百毫米的座垫截面，显示最小MTM距离OKGuideline:>35Guideline:>50CushionBack2021/10/1035ComfortCheck—C8C8:DistancefromHpointtolumbarapexalongtorsoline沿靠背躯干线从H点到腰托顶点的距离GuidelineHPointtoApexofLumbar135-150LumbarProminence90-110OKMoveLumbarApexpointlower2021/10/1036ComfortCheck—C9C9:Lumbarsectionatfullyretractedandextendedpositiontomanikin,marklumbartravelanddimensiontomanikin腰托在最后以及最前位置与假人位置的截面，显示腰托行程以及与假人的位置尺寸Tobeupdatedindetaildesignphase2021/10/1037ComfortCheck—C10C10:CentersectionthroughHpointtoshowthecushionandbackcompressiondimension沿H点的中截面显示座垫和靠背的压陷量CF11CF162021/10/1038ComfortCheck—C11C11:CentersectionthroughHpointtoshowtheDpointdimension沿H点的中截面显示D点尺寸OKGuideline:30-502021/10/1039ComfortCheck—C12C12:CushiontoBackbiteline,markXandZdimensionfromHpoint座垫与靠背咬合点，显示从H点到咬合点的X和Z尺寸

2021/10/1040ComfortCheck—C13C13:CentersectionshowingcushionLengthandThighexitpoint,markdimensiontoHpoint中截面表示座垫长度和大腿离去点，显示到H点的尺寸GuidelineThighExit285-295CushionLengthfromHPoint345-355CF11CF16NOK2021/10/1041ComfortCheck—C14C14:Centersectionshowingshoulderexitpoint,markdimensiontoHpoint中截面表示靠背离去点，显示到H点的尺寸OKGuideline=460-4802021/10/1042ComfortCheck—C15C15:Cushionwidth,Insertwidth,bolsterangleandbolsterheightatHpointand200mmforwardofHpointperpendiculartotrackorthighH点以及沿H点往前200mm垂直于滑道或大腿的截面，显示座垫宽度，中间宽度，侧翼角度和侧翼高度GuidelineCushionInsertWidthatH-Point315-325CushionWidthatH-Point490-510CushionBolsterHeightatH-Point30-40CushionBolsterAngleatH-PointNAH+0CF11CF16NOKToincreaseInsertWidth,itwillbemorecomfortableforfatterpeople2021/10/1043ComfortCheck—C15GuidelineCushionInsertWidthatH+200325-335CushionWidthatH+200520-540CushionBolsterHeightatH+20020-30CushionBolsterAngleatH+20022.5-33.5H+200NOKToincreaseInsertWidth,itwillbemorecomfortableforfatterpeople2021/10/1044ComfortCheck—C16C16:Backwidth,insertwidth,wingangleandwingheigthatH-point,100mmup;atlumbarapexand300mmup.H点以及沿H点往上100mm，腰托顶点以及300mm处显示靠背宽度，中间宽度，侧翼角度和侧翼高度GuidelineBackInsertWidthatHPoint315-325BackWidthatHPoint490-510BackWingHeightatHPoint30-40BackWingAngleatHPointNAH+0NOKToincreaseInsertWidth,itwillbemorecomfortableforfatterpeople2021/10/1045ComfortCheck—C16GuidelineBackInsertWidthatH+100310-320BackWidthatH+100490-510BackWingHeightatH+10040-50BackWingAngleatH+100NAH+100OK2021/10/1046ComfortCheck—C16GuidelineBackInsertWidthatH+300320-330BackWidthatH+300490-510BackWingHeightatH+30020-30BackWingAngleatH+30027.5-37.5H+300NOKToincreaseInsertWidth,itwillbemorecomfortableforfatterpeople2021/10/1047ComfortCheck—C16GuidelineBackInsertWidthatApexofLumbar312.5-322.5BackWidthatApexofLumbar490-510BackWingHeightatApexofLumbar30-40BackWingAngleatApexofLumbar27.5-37.5ApexoflumbarNOKToincreaseInsertWidth,itwillbemorecomfortableforfatterpeople2021/10/1048ComfortCheck—C17C17:DistancefromtheReclinerPivotpointtoHpoint(XandZcoordinates)从H点到调角器转轴的距离（X和Z的尺寸）2021/10/1049ComfortCheck—C18C18:SectionthroughseatbeltbuckleandmanikinalongbucklecenterlineandperpendiculartoXZplan沿着安全带锁扣支架中心线并垂直于XZ平面的截面表示安全带锁扣和假人2021/10/1050ComfortCheck—C19C19:Kneeroomstudy膝部空间分析2021/10/1051ComfortCheck—C22C22:Clearanceofseatadjustmenthandle/wheel/switchtodoortrim座椅调节手柄/手轮/开关与门内饰距离Guideline:>45OKDesignPosition2021/10/1052ComfortCheck—C22C22:Clearanceofseatadjustmenthandle/wheel/switchtodoortrim座椅调节手柄/手轮/开关与门内饰距离Guideline:>45OKHighestPosition2021/10/1053ComfortCheck—C22C22:Clearanceofseatadjustmenthandle/wheel/switchtodoortrim座椅调节手柄/手轮/开关与门内饰距离OKGuideline:>45UppermostpositionLowermostpositionMindistance33mm2021/10/1054ComfortCheck—C22C22:Clearanceofseatadjustmenthandle/wheel/switchtodoortrim座椅调节手柄/手轮/开关与门内饰距离Guideline:>45NONo

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AdjustmentButtoninSTO2021/10/1055ComfortCheck—C22C22:Clearanceofseatadjustmenthandle/wheel/switchtodoortrim座椅调节手柄/手轮/开关与门内饰距离Guideline:>45NONo

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AdjustmentButtoninSTO2021/10/1056ComfortCheck—C23C23:SeatadjustmentReachComfortZone座椅调节的舒适操作区域OKMANUAL2021/10/1057ComfortCheck—C23C23:SeatadjustmentReachComfortZone座椅调节的舒适操作区域OKPOWER2021/10/1058Package2021/10/1059OKPackageCheck—P1P3P4P5P6P7P8P1:HpointX,Y,Zcoordinatesatdesignposition设计位置H点X,Y,Z坐标;

P3:Torsoangle(Anglebetweentorsoandverticalline)byusing95%manikin95%假人靠背角度（靠背与垂直线角度）;

P4:Hipangle(AnglebetweenThighandTorso)byusing95%manikin95%假人臀部角度（靠背与大腿角度）;

P5:Kneeangle(Anglebetweenthighandleg)byusing95%manikin95%假人膝盖角度（大腿与小腿角度）;

P6:Ankleangle(Horizontalplanethroughheelpivottofootplan)byusing95%manikin95%假人脚跟角度（脚跟平面与水平面角度）;

P7:HeelpointX,Y,Zcoordinatesbyusing95%manikin95%假人脚跟点X,Y,Z坐标;

P8:HeelpointtoHpointdistance(XandZ)byusing95%manikin95%假人脚跟点到H点距离（X和Z）;

2021/10/1060HpointtravelwindowandX,Y,Zcoordinatesofallextremepoints

H点行程范围以及所有极限点坐标OKPackageCheck—P22021/10/1061

P9:Trackangle

滑道角度;

P10:SeatmountingpointX,Y,Zcoordinates

座椅安装点X,Y,Z坐标;

P12:Hpointtotrackuppersurfacedistanceperpendiculartotrackangle

沿垂直滑道角度，H点到滑道上表面的距离PackageCheck—P9P10P122021/10/1062TrackwidthfromLHtoRH

左右滑道宽度OKPackageCheck—P112021/10/1063P23:Completeseatwidth,heightandlength

座椅总宽，总高和总长

P13:Seatbackandcushioncenterlinealignmentandalignmentwithheadrestcenterline

座椅靠背与座垫的中心线对齐以及与头枕中心线对齐OKPackageCheck—P13P232021/10/1064P19:Buckle/Pretensionerclearancewithconsoleatallseattravelposition

安全带/预收紧装置在座椅全行程与中通道的距离OKPackageCheck—P192021/10/1065P20:CushionSTOclearancewithconsoleatallseattravelposition

座垫STO在座椅全行程与中通道的距离Guideline:>10最前最低位置3mmPackageCheck—P202021/10/1066P21:BackSTOclearancewithconsoleatallseattravelposition

靠背STO在座椅全行程与中通道的距离Guideline:>10PackageCheck—P212021/10/1067Guideline:>25P22:HeadrestSTOclearancewithroofatthelowestandhighestpositionwithinthefullbackadjustmentrange

在靠背全行程范围，头枕STO在最高和最低位置与顶棚的距离NOKPackageCheck—P222021/10/1068P25:Seatloadthroughstudy

座椅进入车门分析25mmoffsetfromSealofdoor2mmMinclearancewithDriverSeatPackageCheck—P252021/10/1069DFM/DFACheck2021/10/1070DFM/DFACheck—D1D1:ToolclearancezonesforseattovehicleassemblyatOEMassemblyplantbyusingcustomerspecifiedtool

用客户指定的工具对座椅到车身的安装螺栓，螺母和螺钉的安装空间分析前安装支脚装配OKSeatmovedrearwardmostTooltoCushionandOutertrackclearanceissue,QOROSMEtocheck2021/10/1071DFM/DFACheck—D2D2:ToolclearancezonesforseattovehicleassemblyatOEMassemblyplant

byusingcustomerspecifiedtool

用客户指定的工具对座椅到车身的安装螺栓，螺母和螺钉的安装空间分析OK后安装支脚装配Seatmovedforwardmost2021/10/1072Kinematics2021/10/1073K1:Centersectionshownbackadjustmentrangewithreclinerpivotpointandrelationtocushion.Alsoshowncushionadjustmentrangeifcushionisindependentlifting

中心截面围绕调角器轴显示靠背在调节范围内与座垫的关系.如果座垫独立调节，同时显示座垫调节范围TBD4.8mminterferenceatdesignposition(cushion&back)4.4mminterferenceatbackforward30°2.5mminterferenceatbackrearward25°KinematicsCheck—K12021/10/1074K2:Uppertrackoverhangtothelowertrackendattherearwardandforwardmostpositions

在滑道极限位置，上滑道与下滑道的悬臂距离KinematicsCheck—K22021/10/1075K3:Buckleanchorageoverhangtolowertrackendattherearmostposition

在座椅最后位置，安全带锁扣固定点与下滑道端面的悬臂距离KinematicsCheck—K32021/10/1076K4:ClearanceofLumbarhandlewithbackSTOandothercarinterior(loweranduppermostposition)

腰托手柄与靠背STO和其它车身内饰的间隙（手柄最低和最高位置）KinematicsCheck—K4GMGUIDELINENo

Lumbar

handle,needSTOinput2021/10/1077K6:Clearanc