车载调试现阶段收集gzl6安装instal

有线CMV机架通用安装指导GENERICINSTALLATIONGUIDSAINTOUEP.C.ityControl Not BPAll.contentarenotpermittedwithoutpriorwrittenauthorization.BEVOLUTIONAPascalPascalmodificationaftertheinternalBPascal简介 目的和范PURPOSEAND 适用文件 产品硬件描述PRODUCTHARDWARE WCR设备WCR 既有配置EXISTING 内部设备描述INSIDEDEVICE CMV设备的描述DESCRIPTIONOFTHECMV 风扇设备的描述DESCRIPTIONOFTHEFAN DESCRIPTIONOFTHEDATAPLUG 环境描述ENVIRONMENTAL WCR包装WCR 产品储藏PRODUCT 机械接口THEPRODUCTSHALLIDEALLYBESTOREDINTHEORIGINALPACKAGEMADEFORTHE 安装产品的机械尺寸MECHANICAL WCR的前视图和侧视图FRONTAND LVIEWSOFTHE 将WCR连接器插座安装在连接器板上WCRCONNECTORSOCKETSINSTALLATIONON 电气接口ELECTRICAL MARKL1:列车供电POWERSUPPLYFROMTHE MARKL3:功能逻辑输入/输 MARKL8:以太网网 ETHERNETNETWORK MARKL4:WCR和里程计之间的接口INTERFACEBETWEENWCRAND MARKL5:WCR和STF-DL天线之间的接口INTERFACEBETWEENWCRANDSTF-DL MARKL7:WCR和MVB列车网络之间的接口INTERFACEBETWEENWCRANDMVBTRAIN MARKL9:接地GROUND 连接器描述和分配CONNECTORSDESCRIPTIONAND 电缆布线建议ROUTINGOFTHE 安装前的通用布线建议GENERAL 电路SEGREGATE 散热规则THERMAL 接地辫和EARTHBRAIDAND 连接 表面处理SURFACE 安装/移除 前言 安装前的安全建议 安装前或移除前的安全建议SAFETYMENDATIONSBEFOREMOUNTINGORREMOVINGTHIS 注意事项建议 安装/拆除的必要工具REQUIREDTOOLFORINSTALLATION/ 需要的工具TOOLS WCR安 WCR CMV设备安 操作方法OPERATING 风扇机架安装FANRACK 操作方法OPERATING 数据-插头安装DATA-PLUG 操作方法OPERATING 移除CMV机架REMOVEACMV 操作方法OPERATING 移除风扇机架REMOVEAFAN 操作方法OPERATING 移除数据插头REMOVEADATA 操作方法OPERATING 移除装置REMOVAL 图3：3DCMV机架概览Figure3:3DCMVrack 图4：风扇机架概览Figure4:Fanrack 图10：连接器板组装Figure10:Connectorte 图12：WCR的接地辫位置Figure12:Groundingbraidpositionon 图13：连接器面板上的INT连接器位置（示例Figure13:）Figure13:INTconnectorspositiononconnectorpanel(Example) 图18：电缆交叉Figure18:Cable 图21：WCR俯视图Figure21:WCRtop 图22：CMV前视图Figure22:CMVFront 图24：GDP和风扇机架插座Figure24:GDPandFanrack 表1：信号等级Table1:Signal 简介PurposeandTheobjectofthisistodefinetherulesofcableroutingandinstallationtobetakenintoaccounttoensurethequalityofoperation,thereliabilityandtheavailabilityofWCRreceptacleandinsidedevicesinordertoavoidtheelectromagneticconstraints. Important:In Application Acronymsand DC,dc 直流电DirectCurrent 器Data 单元DataLogger MISC-多种类网关MISCellaneous VIO+M 10BASE-T:用于两对双绞线 Layerspecificationfora10Mb/sCSMA/CDlocalareanetworkovertwopairsoftwisted-pair ephonewire.100BASE-TX:用于非类5双绞线（UTP）或双绞线（STP）100Mb/sCSMA/CD局域网的IEEE802.3IEEE802.3PhysicalLayerspecificationfora100Mb/sCSMA/CDlocalareanetworkovertwopairsofCategory5unshieldedtwisted-pair(UTPorshieldedtwisted-pair(STPwire.receivedelectric(ex:fan)orelectronicfunctions(ex:Boardsormodule).:机箱或机柜CubicleorCabinet:容纳一个或数个设备外部接口（外部固定，机械外部防护，IP约束，空气是否过滤，CEM是否防护等）的一套机箱部件SubsetofmechanicalpartswitchreceiveoneorseveralequipmentsandrealiseexternalinterfaceExternalfixation,MechanicalexternalprotectionIPconstraintAirFiltrationornot,CEMprotectionorNot)Plug-inBoard:带有所有机械部件的电气板（前部，连接器，套件等）。插件板为标准的尺寸xUxTE)ElectronicBoardwithallmechanicalparts(frontfaceconnectors,rigiditykit…Plug-inBoardareboardsinstandarddimension(xU,xTE)andeasilyextractible.适用文件文件名称参考usedonrollingstockHalogen,electricalconductorsandcableswiththininsulationandprotectivelayers铁路车辆.车辆电缆.防火方面提高性能的绝缘电缆和韧性导线Railwaywithrespecttobehaviourimprovedtofire.Materialschoosing.behaviour.Materialchoosing,applicationforelectricsystem.防护等级(IP),199210月Degreesofprotectionprovidedbyenclosures(IPcode),Octobre1992IPIECReference文件名称 UNIVIC平台-软件烧录规程UNIVIC tform-SoftwareLoadingProcedureVnVnsWCR设备WCR):andelectricalinterfacefortheCMVequipment:astheconnectionsoftheCMVrackarelocatedontherearface,theWCRservesasaninvertercase.Allconnectionsbetweentrainandequipmentsshallbedonebythefrontsidethroughintermediateconnectors.NoaccessforconnectionispossibleatrearsideafterequipmentinstallationTheWCRconnectorsarechosenandcabledsoastobeadaptedtothetrainconfigurationinwhichitshallbe 7个连接器插座（INT2到INT8）Sevenconnectorssocketfortraininterfaces(INT2toINT8)(6个网络（电缆和M12D编码连接器插头）SixlinksforNetwork(CablewithM12Dcodingconnectorplug)FanWithI/O(INT2,3,

Odometer

Antenna

WiredCMVReceptacleRackCVMxx(6U–84FanRack(1U–84ThefollowingelementspartofWCRequipmentshallbeinstalledasdetailedbelow(see1：WCR安装方法的示例Figure1):anrouteaccordingtoEMCsegregationrulesWCR连接器插座应合在一起并固定在（同一个）WCRconnectorssocketshallbegroupedandfixedona(same)connectorte.下表显示了WCR名称ALSTOMTISAlstomTISpartXXX内部设备描述Insidedevice§6pageTheCMVequipmentisasetofcardswithdifferentfunctionalitiesregroupedinthesamerack.Howeveritisactuallycomposedoftwomainsubsystems:CORE-MPCATP，ATO和TDMS适用软件的硬件子系统。它被认为是该系统的装置。它内置了里程计和信标传输模块theCORE-MPCprocessingunit,whichcorrespondstothehardwaresubsystemmainlydedicatedtoruntheATP,ATOandTDMSapplicativesoftware.FromthispointofviewitisconsideredastheCoredeviceofthesystem.ItalsoembedstheOdometerandBeaconTransmissionModules,UNIVICtheVIOMsubsystemwhichisinturncomposedoftheVIOandnetworkinterfacemoduleswhoserolesaretointerfacetheRSbatteryvoltageequipment(mainlyrelays)forfunctionalandsafetypurpose,andtoofferMiscellaneousnetworkinterfaces,notablytotheUNIVICnetwork.AlstomTISpart重量Weight3：3DCMVFigure33DCMVrackTheFanrackisequippedwith3independentfans,eachofthemispoweredwitha12Vpowersupply.Eachfanhasasignaldedicatedtosurveyfanrotationthatsendsasquaresignalwhosefrequencycorrespondstotherotationspeed.AlstomTISpart高度Height:43,6mm宽度Width:482,6mm深度Depth207,55mm重量Weight:1.35Kgflowrate144m3/hat1000mBarforoneNoise39dBfor1数据插头用来识别列车内的设备。用来给软件进行从而定义网络标识号TheData-plug™isusedtoidentifythelocationofthedeviceproductinthetrainItisreadwhenrequestedbytheproductsoftwareandusedtodefinethenetworkidentifiernumber.AlstomTISAlstomTISpartnumber数据插头为带有DB9连接器的小器，其中包括关于列车位置，蓄电池电压，系统配置等的唯一标识符和数DataplugsaresmallmemorystickwithDB9connectorthatcontainanuniqueidentifieranddatasabouttrainlocation,batteryvoltagesystemconfiguration,…Itallowstheconnectedsubsystemtoknowhowtobehaveduringtrainexploitation.环境描述Environmental -40°C/+70湿度

500VDC 振动Vibrations(IEC61373): 7,90m.s-2RMS,5Hz<f<150Hzonverticalaxis(Cat1–ClassB)

50m.s-2(peak),30msonlongitudinal 火灾和烟Fireand WCR包装WCRTheproductsarepackedanddeliveredinshockproofpackingDuringtheunpackingalwayscheckthepackingstateandadviceimmediayifitisdamaged.Theproductispackedinaboxasdescribedbelow:产品储藏Product: 3030daysBeforeitsinstallationanduse,theproductmusthavebeenkeptforatleastafewminutesinoperatingconditionssothatanycondensationduetoenvironmentalchangesevaporates.FORTHEPRODUCT.安装产品的机械尺寸MECHANICALMechanicaldimensionsoftheinstalled lviewsofthe oftheNote:ThisfigureshowsthetotalvolumeusedinthetraintoinstallWCRequipmentdueto yTheWCRhasasetof2x6holetoclipsticpartsthatcodestheequippedrack.ThepurposeistoavoidawrongracktobemountedintheWCR,supposingthattheCMVrackhasalsocorrectkeycodingsatitsrearside.insertinsert12345678LeftRight1234567812345678OXX***XOOXXX***OOX*X*X*OOXXX***OOXXX***OOXXX***OXCMVXCMVrackinsertplug*WCR插入插头*WCRinsertplugOconnectorsockettheconnector withcuttingRigidbartocuttingforconnectorsockettheconnector withcuttingRigidbartocuttingforcableinsertion(notetheWCRequipmentrequiretobemountedonametallic(i.e.conducting)panel.这些连接器尾部预留的长度应为：INT4连接器190mm，INT5连接器220mm.The connectorsmustbeatleast190mmfortheINT4connectorand220mmfortheINT5connector. pleyrigidbar+assembled:terigidbar+connectorassembled: pleyrigidbar+assembled:terigidbar+connectorassembled: ecomple tewithcuttingforcableinsertion(noconnectorsocketRigidbartothewithTheINT2toINT8socketsareprovidedwithgroundingwires,thatmustbescrewedonametallicpanel,followingtheEMCrequirements.Theconnectionpointonthepanelshallbeconductive.电气接口ELECTRICALThedetailedelectricalaspect(pinassignment,wiringprocedure,etc…)isdescribedin[REF2] .Inthischapteronlygeneral mendationsaredetailed.externalinterface.Eachelectricallinkisidentifiedbya“L”mark:MarkL1WCR和RSlinkbetweenWCRandRSforthepowerMarkL2WCRRS之间的连接，用于安全输入/linkbetweenWCRandRSforthevitalMarkL3WCR和RS之间的连接，用于功能逻辑输入/linkbetweenWCRandRSforthefunctionallogicalinputs/outputs,:MarkL6:WCR和RS之间的连接用于模拟输入/输出linkbetweenWCRandRSforthe interface,E IIMOM YA&B&BAI+V TT4 NAN _B DiscreteVital/nonVitalog(GATEWAYA&B+VIO) GroundingTTTT5 MarkL1:列车供电PowersupplyfromtheWCRequipmentwillbepoweredonlybypreparedtrainpowersupply;thissignalisavailableonlywhenthetrainisprepared.ThepowersupplyinterfacebetweentheWCRandthetrainlinesisavailableonINT1connectorsee13：连接器面板上的INT连接器位置（Figure13:）Figure13.MarkL2:安全输入/输 Vitalinputs/outputsWCRacquiresafetydiscreteinputsandcommandsafetydiscreteoutputselectricallycomplianttotrainbatteryvoltageThisinterfacebetweentheWCRandthetrainlinesareavailableonINT2connectorsee13：连接器面板上的INT连接器位置（Figure13:）Figure13page21. MarkL3:功能逻辑输入/输 Functionallogicalinputs/outputsbatteryvoltageThisinterfacebetweentheWCRandthetrainlinesareavailableonINT3connectorsee13：连接器面板上的INT连接器位置（Figure13:）Figure13page21. MarkL8:以太网网 EthernetNetworkA在USW_eth5连接器上,2个用于VIOM装置和USW装置之间的数据交换.(网络A和B)的2linksfordataexchangebetweenVIOMdeviceandUSWdeviceonUSW_eth5connector(NetworkAandB),在USW_eth4连接器上,2个用于CORE-MPC装置和USW装置的数据交换(网络A和B)的2links在USW_eth4连接器上,2个用于DL装置和USW装置的数据交换(网络A和B)的2linksfordataexchangebetweenDLdeviceandUSWdeviceonUSW_eth4connector(NetworkAandB),WCRisequippedwith6maleM12DcodingconnectorWCR和USW6个M12DPleasereferto[REF2] EMCclassforNetworkETHERNETnetworkis2A.MarkL4:WCR和里程计之间的接口InterfacebetweenWCRandThisinterfacebetweentheWCRandtheOdometerisavailableonINT4connectorsee13：连接器面板上的INT连接器位置（Figure13:）Figure13page21. MarkL5:WCRSTF-DL天线之间的接口InterfacebetweenWCRandSTF-DLINT连接器位置（Figure13:）Figure13page21. samecable.MarkL7:WCR和MVB列车网络之间的接口InterfacebetweenWCRandMVBTrain MarkL9:接地GroundtothecarbodygroundpositiononWCR.positiononWCR.positiononWCR.Note:Thegroundingpointislocatedbydefaultononesideoftherack,butitcaneasilybeunscrewedandmountedontheotherside,attheexactoppositepoint,ifneeded.连接器描述和分配ConnectorsdescriptionandTheINT1toINT8socketswhichareprovidedwiththeWCRequipmentaremountedonametallic(i.e.conducting)panel,asexinedinthefigurebelow: INT4INT3 INT1 13INT连接器位置（Figure13）Figure13INTconnectorspositiononconnectorpanel(Example)电缆布线建议Routingofthe WhilemountingtheWCRonthecabinet,takecareofthesignalssegregation(see§5.1page23).Inordertoavoidexcessivebendingofthecables,andtomaketheconnectionsmoreeasily,proceedasfollows:EMCclassEMCclassEMCclass4EMCclass4INT7andEMCclass2AINT4INT4andSensorssignalsEMCclass2EMCclass4EMCclass2EMCclass4EMCclass4INT7andEMCclass2AINT4andSensorssignalsEMCclass2EMCclass4INT4andSensorssignalsEMCclass2EMCclass4 Thissectiondefinesinstallation inordertoachieveEMCperformancesrequiredandmoregenerallytoavoidanyEMIproblem.Therailwayactivityconforms,generally,forwiring,tothefollowingstandards(accordingtothetechnicalspecificationreferredbelow):NFF61-010NFF61-010forNFF61-014NFF61-014forthemodeofconnexionofthebraidofthearmouredconductorsNFF63-307NFF63-808NFF63-307orNFF63-808forthecablesandNFF61-010NFF61-010forthewiringofthesafety电路回路的EN501537EN50153paragraph7forthereturncircuitsofthepowerEMC6EMCprecautionsaregatheredunderthe6followingbasicMostoftheprinciplesoutlinedbelowarecarriedthroughonalllevels(onprintedcircuitboards,ontractionandauxiliaryconverters,onthetrain-unit).电路SegregateefficientsolutiontoavoidEMIproblemsistokeeppotentialemittercircuitsawayfrompotentialvictims.Thatmustbedonewithinthetrain-unit,withineachrollingstockapparatus,andatcomponentsandcableslevel.sensitivityforthefirstfiveclasses;thesixthclassisaspecialclassbothsusceptibleandemissive):高灵敏度High A:音频和模拟电路A:Audio ogueBHF传输/BHFtransmittingreceiving中等灵敏度Mediumthan50AADigitalinformationtransmission中等干扰信号LowMediuminterferenceA:电子机柜电源A:electroniccabinetpowerB数字I/O:开/BDigitalI/O:on/offcontrol75V20ADCandACpowersupplybuswithvoltagesstartingat75V,andpowersupplystartingat20AA触网电压catenariesBtractionmotorpowerC500V380V500V380VauxiliaryDbatterychargingvoltagesegregationonthewiringlevel.Cablesofdifferentcategoriesshallneverbemixedinthesamewiringharnessorconnectorwithoutadditionalscreeningbetweenthem.Insomecases,spacerestrictionrequirestheuseofonlyoneconnectorforseveralconductorclasses.Thoseconductorsshallbeseparatedimmedia yuponexitfromtheconnector.Withintheconnector,segregationofthepinsshallstillbeperformed.beobserved.Thesedistances(inmm)aregivenintablehereafter:123451020304050disturbingcircuitwhicharetangenttothecircuitvictim.Thereisthennoinductivecoupling.弯曲半径BendingThebendingradiusspecifiedinthecablesdatasheetshallberespectedtoavoidtodamagethem.Forexample,valuesfortwospecificcablemainlyused:INT4cable:静态inStatic13=75INT5cableinStatic19=100Ethernetcables2PC912):静态inStatic6.535散热规则ThermalWCRequipmenthasapowerdissipationof300W.AfanrackistobeusedundertheCMVrack.ItisprovidedwiththeCMVrack.TheWCRequipmentiscooledby dventilationthereforeisnecessarytopermitairrecyclebetweentheupperandthelowersideassuringatleast50mm(1U)ofspace bothaboveandbelow.Aircirculationmustensurethattheairtemperaturemeasuredat20mmaboveorbelowthemodulesdoesnotexceed70°C.Greatcaremustbetakenduringinstallationtopreventzonesofstagnationofheatandtoensureaircirculatioinofabout0,2m/sthroughnaturalconvection.接地辫 Earthbraidand连接效果与焊接相同,Cleanmetalsurfacesensuregoodconductionanddurableconnectionsiftheyarepressedtogetherathighpressure(thisarrangementrequiresperiodicmaintenanceinindustrialinstallations),sotheresultisequivalenttoweldingwiththeaddedpossibilityofdisconnectingifnecessary.体,Forconnectionswherecleanmetalsurfacescannotbeobtainedwasherscanbeusedtopenetratethenon-conductinglayersHoweveritisapalliativesolutionIfaluminiumconductorsareused,appropriatejointcompoundsmustbeapplied.Themodulesmustbeconnectedtogroundthroughabraidasshortaspossible.Inallsituations,thelengthmustnotexceed1000mmandtheratioLengthonWidthofthebraidmustnotexceed5.涂漆或非导体的防护层应从接触区域移除Paintorothernon-conductingprotectivelayersshouldberemovedfromthecontactareas.Thecleanareashouldbelargerthanthecontactarea.Aftertheconnectionofcontactsurfaces,aprotectivecoating,suchaspaintorgrease,mustbeappliedtopreventcorrosionofthecleanedsurfaceoutsidethecontactarea,whichisexposedtothevariousenvironmentalconditionswhichhavetobeconsidered. 移除tocheckthelabelontheWCRequipment.前言 equipmentshallbeinstalledbyqualifiedstaffonly.Onceinstalled,thisequipmentshallbeaccessibletonel安装前或移除前的安全建议Safety mendationsbeforemountingorremovingthisHazardousvoltagemayoccurwithinthisequipmentwhernconnectedtopowersupply.注意事项建议 Donotdrop,knockorshaketheequipment,roughhandlingabovespecificationmaycausedamagetointernalcircuitsboards.安装/拆除的必要工具Requiredtoolforinstallation/OperatorWCR安装WCROperating （8Nm）（21：WCR俯视图）Screwtheheightscrews4forthetopoftheWCRand4forthebottom.Screwthefourscrewswiththeirwashers)inthisorder1234tighteningtorque8NmSee21：WCR俯视图Figure17:WCRtopview)1132 CHCCHC螺丝(Ø6)WCRTheCHCscrewØ6andwashersarenotprovidedwiththeWCRrack.. M6→8个平垫圈Eightnarrow

ReferenceALSTOMTIS: ReferenceALSTOMTIS:DTR ReferenceALSTOMTIS:DTR

M6flat 在RS结构上固定接地辫（在导体固定点上）FixthegroundingbraidontheRSstructureonconductivefixingpoint)Step4: 布线和固定电缆如第19页的4.9.Routeandfixcablesasexinedinparagraphe4.9page21.Step5: 在连接器板上固定连接器插座FixconnectorsocketsonconnectortesdefinedinCMV设备安装CMVEquipment Verifytherackconfigurationreference(ontheleftsideoftherack),itshallbecompliantwithchapter3.1.3page→如果正确,则停止安装Ifit’scorrectstoptheOperating ScrewslocationfortheCMV 按照1-2-3–4的顺序安装4个螺丝(带有垫圈).螺丝和WCR一起提供.建议是使用8Nm的扭矩以确保最好的接触Screwthefourscrews(withtheirwashers)inthisorder1-2-3 ScrewslocationfortheCMV 1132ScrewslocationfortheCMVloaded,ifnecessary,uploadthedifferentsoftware.Theproceduretoinstallasoftwareisdescribedinthe tform-SoftwareLoading风扇机架安装Fanrack Operating ScrewsotoScrewsotoFAANfortheFAN数据-插头安装Data-Plug数据插头为(从左到右)ThegoalofthissectionindicatethestepstofollowinordertoinstalloneofthefourdatapluginWCRrack.FourdataplugcomposedtheUNIVICtform.Thesefourdataplugare(fromlefttoright):数据器数据插头DataLoggerdata 注:未包括达到机架所