主凸轮及开锁模间隙调整

Sam

zhangKRONES

H20吹瓶机的主凸轮间隙调整12200_Mechanic_2days_0702_V1_e.ppt1Locking/ReleasingCam

开/锁模凸轮Opening/ClosingtheMainLever

开/合模凸轮Cams凸轮导轨12200_Mechanic_2days_0702_V1_e.ppt2Fault126Malfunction,mould,lockcam0126Thecamforlockingthemouldhasgivenwayduetoamechanicaloverload(BM1.1501.-P133).Checkwhetherallmouldsarefunctioningproperlyandcheckforbottlefragments.RESETatthecontrolpanel.12200_Mechanic_2days_0702_V1_e.ppt3LockingCam锁模凸轮Withthelockingcam,thebottomcammustpressfirst.下部导轨必须先接触

BR=bottom

right.(Stationpositionedthefurthestout).Thebottomrollermustonlytouchthecam-approximatelyhalfwayalongthestraightpartofthebottomcam.当下部导轨直线部分的接近一半位置，滚轮刚刚接触凸轮表面

(Thelockingshaftstillhasagapofapproximately2-3mm).此时锁模销转动还有2-3mm的间隙。Thetoprollermustalwayshavespace,aslittleaspossible.上部滚轮必须总有间隙，越小越好。Thelockingcamisadjustedfirst.Bottomroller12200_Mechanic_2days_0702_V1_e.ppt4ReleasingCam开模凸轮Releasingcam:TL=topleft,上面导轨Inthecaseofthereleasingcam,onlythetoprollermustpress,meaningthatthetoprollermustjustabouttouchatthefirstmark.(Stationextendedthefurthest.)开模时，只有上部滚轮必须接触，意为在第一条标记线位置上部滚轮接触导轨表面Thebottomrollermustalwayshavespace,evenatthedischarge.下部滚轮必须总有间隙。Thecammustbeflushfromthebottombasicsetting.从底座调节凸轮位置。Thebottomcamcanbeadjustedseparately.下层凸轮可以单独调节。Ifithitsduringoperation,movethecamback0.1mm.生产中如果有碰撞，向后移动导轨0.1mm。12200_Mechanic_2days_0702_V1_e.ppt5ReleasingCam

开模凸轮导轨Thelockingandreleasingcamsinfluenceeachother.开锁模凸轮相互影响。Toproller12200_Mechanic_2days_0702_V1_e.ppt62、Opening/ClosingtheMainCam开/合模凸轮12200_Mechanic_2days_0702_V1_e.ppt7Fault125

Malfunction,cam,closemould0125Thecamforclosingthemouldhasgivenwayduetoamechanicaloverload(BM1.1501.-P132).Checkwhetherallmouldsarefunctioningproperlyandcheckforbottlefragments.RESETatthecontrolpanel.12200_Mechanic_2days_0702_V1_e.ppt8Turnthemachineinthedirectionofoperationuntilthefeelergaugestartsjamming0.1mmbetweentheshaftandhammer.转动机器，用0.1mm塞尺检查锁模轴与锁片距离，直到合适。Thisistheexactlockingpositionwhichshouldbeusedforcheckinglocking.这里就是检查锁模的位置。CheckingWhethertheMouldHangerClosesProperly

检查模架是否正确关闭Feelergauge0.1mm12200_Mechanic_2days_0702_V1_e.ppt9Depressurisethepneumaticcylinderforlocking(6bar),retractthecam,manuallycheckthelock.Ifresistanceisdetected,themainlevermustbereadjusted.CheckingWhethertheMouldHangerClosesProperly检查模架是否正确关闭Locking6bar卸载汽缸压力，推开凸轮，检查锁模情况，应无阻碍。否则要重新调节。12200_Mechanic_2days_0702_V1_e.ppt10Zylinderpositionedatbottom,pressure=10barMoveablecamsegmentAdjustmentoftheOpeningandClosingMovementattheMouldHanger调整模架的打开/闭合凸轮0.2to0.5mmChecktheproximityswitchadjustment检查接近开关的调整Pressurisethepneumaticcylinderwith8-10barofcompressedair.Useafillergaugetoadjustadistanceof0.2-0.5mm(1)betweenproximityswitchandswitchingdevice.在汽缸上施加8－10bar的压缩空气。用塞尺将接近开关和感应块的距离调整至0.2-0.5mm（1）。

12200_Mechanic_2days_0702_V1_e.ppt114.2AdjustmentoftheOpeningandClosingMovementattheMouldHanger调整模架的打开/闭合凸轮在开合模导轨中从动，控制左右侧模架12200_Mechanic_2days_0702_V1_e.ppt124.2ReleasingtheTightener松开锁紧套Thetightenercomprises2elements.Aclampingsetatthetopandoneatthebottom.3screwstightenthetopelementandanother3thebottomelement.双层套，螺栓三深三浅。Toreleasethetightener,the6hexagonheadscrewsmustberemovedandthenscrewedintotheadjacentforcingthread.为松动锁紧套，需拧下6个内六角螺拴，再将螺拴拧进相邻的顶丝孔。Forcingscrews,downForcingscrews,up12200_Mechanic_2days_0702_V1_e.ppt134.2ReleasingtheTightener松开锁紧套The7thscrewcentresthetopandbottomelement.Thescrewisonlyloosened,notremoved.第七个螺栓用于定位上下双层套Ifthe6screwsarescrewedintotheforcingthreads,then3screwswillbehigherand3lower.螺栓三长三短Thetopscrewsarefirstlyscrewedinevenlysothatthetopclampingsetisreleased.先旋动三个长螺栓，使上层锁套脱开Then,thebottomscrewsareturnedinandthebottomclampingsetreleased.再旋动三个短螺栓，使下层锁套脱开7thcentringscrew12200_Mechanic_2days_0702_V1_e.ppt14Turnthemachineinthedirectionofoperationuntilthefeelergaugestartsjamming0.1mmbetweentheshaftandhammer.Thisistheexactlockingpositionwhichshouldbeusedforfixingthetightener.按运转方向转动机器，直到锁轴和锁块之间间隙为0.1mm时，塞尺开始有阻隔。这是用来安装锁紧套并锁紧的位置。4.2AdjustmentoftheOpeningandClosingMovementattheMouldHanger调整模架的打开/闭合凸轮Pressthemould-hangersidepartstogetherslightlyusingascrewclamp.使用卡钳把模架完全闭合Feelergauge0.1mmScrewclamp12200_Mechanic_2days_0702_V1_e.ppt15First,depressurisethemaincamby10barandleave0.3mmbetweenthefixedsegmentandthecamroller.Thenrepressurisethemaincamto10bar.首先，释放主凸轮上10bar的压力，在固定部分和凸轮滚轮之间塞入0.3mm的塞尺。然后在主凸轮上施加10bar的压力。

4.2AdjustmentoftheOpeningandClosingMovementattheMouldHanger调整模架的打开/闭合凸轮Maincam,10barFeelergauge0.3mmFixedcamsegmentMoveablecamsegment12200_Mechanic_2days_0702_V1_e.ppt164.2AdjustmentoftheOpeningandClosingMovementattheMouldHanger调整模架的打开/闭合凸轮FixedboltsAdjustbolts12200_Mechanic_2days_0702_V1_e.ppt17Placea8mmspacerun