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仓库作业安全SafetyinWarehouseOperations雀巢公司,,
2GCRSupplyChain仓库作业安全SafetyinWarehouseOperations
内容目录
TableofContent1.公司物流链对于仓库作业安全的战略远景及到达远景状态的步骤CO-SupplyChainStrategicVisiononSafetyinWarehouseOperations
andStepsto“Vision”State2.关于仓库作业安全的建议RecommendationonSafetyinWarehouseOperations2.1关于仓库良好场地管理的建议Recommendationsongoodhousekeeping2.2关于减少滑倒,绊倒和坠落的建议Recommendationstoreduceslips/tripsandfalls2.3关于组织安全运输路线的建议
Recommendations
onorganizingsafetrafficroutes2.4关于地面安全存储的建议Recommendationsonsafeblockstacking2.5关于货架存储的建议Recommendationsonrackstorage2.6关于叉车电池安全的建议Recommendationsonbatterysafetyforforklift2.7关于安全驾驶叉车的建议Recommendationsonoperatingaforklifttrucksafely2.8关于装卸月台安全管理的建议Recommendationsonsafetyatdock3.对于安全的态度AttitudeonSafety4.结束语ClosingNotes3
1
公司物流链对于仓库作业安全的战略远景及到达远景状态
的步骤
CO-SupplyChainStrategicVisionandStepsto
“Vision”State仓库作业安全
SafetyinWarehouseOperations,,
4仓库作业安全的站略远景及到达远景状态的步骤
SCStrategicVisionandStepsto“Vision”State远景Vision:安全的仓库/DC实现由于仓库作业造成的“零”(损失时间)伤害SafeWarehouses/DistributionCentresToachievezero(LostTime)Injuriesduetowarehouseactivities(LTIFr=“0”)到达远景的步骤Stepsto“Vision”state:知晓Awareness我们设立安全目标并向全体人员沟通.Wesetoursafetyobjectivesandcommunicatethistoallpersonnel.培训Training适当的关于安全的培训是实现目标改进的基本工具.Propertrainingonsafetyisafundamentaltoolforourimprovementgoals.定期评估PeriodicAssessment评估的目的是确认存在的安全程序被贯彻被遵守,并确保这些程序符合当前的需要和风险.Theaimoftheassessmentistoensurethatsafetyproceduresareimplementedandfollowedwhentheyexistandtomakesurethattheseprocedurescorrespondtothecurrentneedsandrisks.5
2
关于仓库业作安全的建议
RecommendationsonSafetyinWarehouseOperations
仓库作业安全
SafetyinWarehouseOperations,,
62.1
关于仓库良好场地管理的建议
RecommendationsonGoodHousekeeping仓库操作安全
SafetyinWarehouseOperations7关于仓库良好场地管理的建议
RecommendationsonGoodHousekeeping-1
良好的仓库场地管理有非常简单的原则:保持整洁,物在其位.Goodwarehousehousekeepingbeginswithasimplerule:Keepitneatandmakesureeverythingisinitsplace.在现场的维修作业应有清晰标识并加以围护.Maintenanceactivitiesonthesiteshouldbeclearlyindicatedandprotectedwithbarriers.立即清理散落物.Cleanupallspillsimmediately.8关于仓库良好场地管理的建议
RecommendationsonGoodHousekeeping-2
不要将物件留在过道,地面或不安全地放于某一地方.Donotleaveitemsinaisles,onthefloororperchedinsecurelyonasurface.不要阻挡火灾喷洒装置,紧急出口或灭火器.Donotblocksprinklers,fireexitsorfireextinguishers.9立即将物品放在其应在的地方,而不要将他们挪来挪去,每一次挪动都可能造成新的阻碍.Putitemsintheirassignedplacesimmediately,ratherthanmovingthemfromonestoppingpointtoanother不要让切割物或其他尖锐工具或物品任其突出.Donotleavecuttersorothersharptoolsormaterialsstickingout.让绳索和电线远离地面.Keepcordsandwiresoffthefloor.上报地面松动情况或其他易造成绊倒的危险情况.Reportlooseflooringorothertrippinghazards.在适当的箱体里立即处理所有垃圾.Disposeofalltrashimmediatelyinpropercontainers.关于仓库良好场地管理的建议
RecommendationsonGoodHousekeeping-3
10
2.2
关于减少滑倒,绊倒和坠落的建议
Recommendationstoreduceslips/tripsandfalls仓库作业安全
SafetyinWarehouseOperations11湿物质的溢出物和干物质的落地物Spillageofwetanddrysubstances立即清理溢出物,如果溢出物是油性液体,确定使用合适的清洁剂.清洁后,有一段时间地面还会湿,可能的话,弄干地面.使用适当的隔离物告诉人们地面还湿,并安排绕行路线.Cleanspillsupimmediately,ifaliquidisgreasy,makesureasuitablecleaningagentisused.Aftercleaning,thefloorcanbewetforsometime;dryitwherepossible.Useappropriatebarrierstotellpeoplethefloorisstillwetandarrangealternativebypassroutes.地毯/垫子Rugs/mats确保垫子安全地固定,没有卷边.Ensurematsaresecurelyfixedanddonothavecurlingedges.关于减少滑倒,绊倒和坠落的建议Recommendationstoreduceslips/tripsandfalls-112拖曳的缆线Trailingcables为设备选择安装地址时应避免缆线横穿人行道;使用缆线罩安全地将缆线固定在地面或墙面;为避免碰触,限制进入.考虑使用无线工具.要记住承包方员工也需要管理.Positionequipmenttoavoidcablescrossingpedestrianroutes,usecablecoverstosecurelyfixtosurfaces,restrictaccesstopreventcontact.Consideruseofcordlesstools.Rememberthatcontractorsneedtobemanaged.杂物,例如塑料袋Miscellaneousrubbish,e.g.plasticbags保持区域干净,及时处理垃圾,不允许堆积.Keepareasclear,removerubbishanddonotallowittobuildup.关于减少滑倒,绊倒和坠落的建议Recommendationstoreduceslips/tripsandfalls-213照明不好Poorlighting改善照明条件,优化照明设备的布置,以确保通行区域/工作区域(过道,备货区)均衡的照明.Improvelightinglevelsandplacementoflightfittingstoensuremoreevenlightingofallcirculating/workingareas(aisles,staging).光滑的表面Slipperysurfaces评估原因并相应处理,例如如果是潮湿造成问题,那就保持干燥.在某些情况下,你可能用化学方式处理这些表面并使用合适的清洁方法.用贴于表面的粗糙的条带增加摩擦力的方式也能帮助减少危险.Assessthecauseandtreataccordingly,forexamplealwayskeepthemdryifwetcausestheproblem.Incertainsituationsyoumayhavetotreatthemchemicallyanduseappropriatecleaningmethodetc.Usingabrasivestripstoincreasetractioncanalsohelptoreducethedanger.人行道Walkways使用专门的小路和人行道.如果人行道不能通行,那就逆交通方向走,尽量靠近路边.Usedesignatedsidewalksandwalkways.Ifwalkwaysareimpassable,walkagainsttraffic,closetocurbaspossible.楼梯Staircases使用楼梯上的扶手.台阶上无障碍物.Usehandrailsonstairs.Keepwalkwaysfreefromanyobstacles.关于减少滑倒,绊倒和坠落的建议Recommendationstoreduceslips/tripsandfalls-314高空作业Workingonhighareas高空作业使用梯子.避免蹦跳.如果利用叉车,那就使用放在叉子上的专门的笼子.Useladderwhenworkingatheight.Avoidjumping.When
usingaforklift,useadhoccagesontheforks.斜坡Slopes改进可视度,提供扶手并使用地面标识.Improvevisibility,providehandrailsandusefloormarkings.烟雾/蒸汽阻挡视线Smoke/steamobscuringview通过将烟雾/蒸汽引导到远离风险区域的办法,消除或控制这方面危险;改进通风.Eliminateorcontrolbyredirectingitawayfromriskareas;improveventilation.不适合的鞋Unsuitablefootwear确保工人选用合适的鞋,尤其鞋要有正确类型的鞋底.Ensureworkerschoosesuitablefootwear,particularlywiththecorrecttypeofsole.速度Speed在仓库,行走而不要跑动.为避免叉车而调整行走速度,尤其在拐弯处和十字路口.Walkanddonotruninawarehouse.Adaptedspeedfortheforklifts,inparticularinthecurvesandintersections.关于减少滑倒,绊倒和坠落的建议Recommendationstoreduceslips/tripsandfalls-4152.3
关于组织安全运输路线的建议
RecommendationsonOrganizingSafeTrafficRoutes仓库作业安全
SafetyinWarehouseOperations16尽最大可能让行人和车辆各行其道.Keeppedestriansandvehiclesapartasmuchaspossible.所有的交通路线应有清晰标识;使用安全标识,考虑单向交通系统.Alltrafficroutesshouldbeclearlysigned;usingsafetysigns,andconsidersone-waytrafficsystems.如使用物料搬运设备(MHE),设备运行的通道应该平坦无障碍.Ifusingmaterialhandlingequipments,equipmentpathwaysshouldbeflatandwithoutobstruction.在地面上清楚地标示货物存储区域及通道.Markoutstorageareasandpathwaysclearlyonthefloor.通道应足够宽,以便物料搬运设备安全地运作.Pathwaysshouldbewideenoughtoallowthemovementofmaterial-handlingequipmentsafely.为行人的进出提供带有合适扶手的楼梯和/或斜坡.Providestaircasesand/orrampswithsuitablehandrailsforpedestrianaccess.关于安全组织运输路线的建议
RecommendationsonOrganizingSafeTrafficRoutes-117如行人与车辆使用同一门道,提供带有透視玻璃或膠片的门道.并标注安全净空高度.Ifpedestrianssharethesamedoorwaywithatruckorvehicle,provideadoorwaywithvisionpanelsandclearlymarkthemwiththesafeclearanceheight.车辆通道应避免急弯和盲点.如果此要求在现实中不合理,那就利用警示标牌和位置适当的镜子来帮助.Avoidsharpbendsandblindcornersforvehicles.Ifthisisnotreasonablypracticable,usesuitablewarningsignsandwell-positionedmirrors.关于安全组织运输路线的建议
RecommendationsonOrganizingSafeTrafficRoutes-2穹顶360°镜FullDome360°Mirror圆形凸镜CircularConvexMirror工业和仓库镜
Industrial&Warehousemirrors圆角镜
Roundangularmirror18正确维护路面,尤其不要让路面上的坑洞恶化.Maintainroadsurfacesproperlyand,inparticular,donotallowpotholestodevelop.推行合理限速.Enforceareasonablespeedlimit.所有道路有足够的照明.Allroadsshouldbeadequatelylit.可能的话避免倒车.如果倒车,给司机提供帮助.Avoidreversingwherepossibleandprovidehelpfordriverswhoarereversing.推行严格的规定:车辆无人时,车辆应关掉发动机,钥匙不留在车里.Haveastrictsiterulethatunattendedvehiclesarealwaysswitchedoffandthekeysremoved.关于安全组织运输路线的建议
RecommendationsonOrganizingSafeTrafficRoutes-3限速1019小心避免碰撞高处的电缆(如果有电缆的话).Takeprecautionstoavoidcontactwithoverheadelectricalcablesifthereareany.保持车辆处于安全状态.定期检查刹车,镜子,雨刷和车灯.Keepvehiclesmaintainedinasafecondition.Regularlycheckbrakes,mirrors,wipersandlights.确保那些必需在车辆运作附近工作的人员穿安全鞋和高可视反光衣.Makesurethatpeoplewearsafetyfootwearandreflectivehigh-visibilityclothingwhentheyhavetoworknearmovingvehicles.培训在现场工作的工人识别危险源.Trainallsiteworkerstorecognizethedangers.关于安全组织运输路线的建议
RecommendationsonOrganizingSafeTrafficRoutes-4202.4
关于地面安全存储的建议
Recommendationsonsafeblockstacking仓库作业安全
SafetyinWarehouseOperations,,
21关于地面安全存储的建议
Recommendationsonsafeblockstacking-1地面存储不应该超过2托盘.然而,如果这不实际,对于码垛极限应做适当的风险评估(评估应有书面文件).Blockstackingshouldnotbemorethan2pallets.However,ifthisisnotpractical,aproperriskassessment(documented)isconductedtodeterminethemaximumstackheightofthestackablepallets.将托盘上的材料坚实水平地放置,以便相互码放.Makesurethatanyloadsonpallets,whichcanbestackeddirectlyontopofeachotherarepositionedonafirmlevelbase.只能按生产商的指示堆存.如无此信息,做风险评估来决定安全的堆存高度.无论如何,堆存高度不应阻挡火灾喷水器或接触高处的照明或管线.Stackingshouldonlybecarriedoutinaccordancewiththemanufacturers’instructions.Ifthisinformationisnotavailablecarryoutariskassessmenttodetermineasafestackingheight.Nevertheless,stackingheightmustnotblocksprinklersorcomeincontactwithoverheadlightsorpipes.22确保只有能够码垛的材料方可地面码放堆存.Ensurethatonlyproductsthatarestackableareallowedtobeblockstacked每排之间保留足够的空隙以便安全码放.Keepenoughclearancebetweenrowssoyoucanstacksafely.定期检查每垛的稳定情况.如有必要及时采取措施.Inspectstacksregularlyforstabilityandusecorrectivemeasuresifnecessary.关于地面安全存储的建议
Recommendationsonsafeblockstacking-2232.5
关于货架存储的建议
Recommendationsonrackstorage仓库作业安全
SafetyinWarehouseOperations24关于货架存储的建议
Recommendationsonrackstorage-1保护货架ProtectingRacking如果货架可能被叉车和其他车辆碰撞,就需要保护它.使用可恢复的柱状保护设施(renewablecolumnguards)或引导围栏(guiderails)以阻止车辆靠近货架主结构.边角处的直立柱更有被撞的危险,小心保护它们,并涂上明亮的吸引视觉注意的颜色.Ifrackingislikelytobestruckbyforklifttrucksandothervehicles,protectit.Userenewablecolumnguardsorguiderailstopreventtrucksgettingtooclosetothemainstructure.Corneruprightsareespeciallyatriskandcarefullyprotectandpainttheminabrightobviousandeyecatchingcolour.25安装安全货架InstallingSafeRacking确保Ensure::按制造商指示安装货架.Installingrackinginlinewiththemanufacturer’sinstructions.将货架安装在可靠的水平地面,此地面可以承受货架底座的集中载荷.Mountingrackingonsound,levelfloorswhichcanwithstandthepointloadingateachbaseplate.货架安全地固定在地面.Therackingissecurelyfixedtothefloor.通道要足够宽,以允许机械物料搬运设备安全运作.Aislesarewideenoughtoallowanymechanical-handlingequipmenttomovesafely.货架上标示安全的载重,绝不可超载.Markingrackingwiththesafeworkingload.Wemustnevercarrymorethanthis.关于货架存储的建议
Recommendationsonrackstorage-226货架维护MaintainingtheRacking确认货架已被维护Tomakesurerackingismaintained:定期检查以发现任何问题,保留检查,损伤和修理的记录.Regularlyinspectittofindanyfaultsandkeepalogbookofinspections,damageandrepairs.鼓励员工汇报任何损伤,无论多小,以便我们可以评估其在安全上的影响.Encourageemployeestoreportanydamage,howeverminor,sothatwecanassessitseffectonsafety.如货架系统不安全,联系厂家寻求建议.Iftherackingsystemisnotsafe,contactthemanufacturerforadvice.防止有问题货架仍在使用--通常安全地将货物从该货架上取下,然后将控制措施做到位.Preventfaultyrackingfrombeingused–normallybyunloadingitsafelyandputtingcontrolmeasuresinplace.关于货架存储的建议
Recommendationsonrackstorage-327Placingandretrievingstock存放或取出货物应使用物料搬运设备(MHE)存放或取出货物,而不要人工搬运.如果这不现实,考虑人工搬动为最后的手段.然而,应考虑如下情况:MHEshouldbeusedtoplaceandretrievestockfromrackinginsteadofmanualhandling.Ifthisisnotreasonablypracticable,considermanualhandlingasa‘lastresort’.However,thefollowingshouldbetakenintoaccount:避免爬上货架存放或取出货物.Avoidclimbingtherackingorshelvingtoplaceorremovegoods.使用自立式可移动的平台,强于使用普通梯子.Usefree-standingmobileplatformstepsratherthanordinaryladders.当需要执行此类任务时,给予员工足够的信息,指导和培训.Giveemployeesadequateinformation,instructionandtrainingaswellassupervision,whenneededtocarryouttasks.关于货架存储的建议
Recommendationsonrackstorage-4282.6
关于叉车电池安全的建议
RecommendationsonBatterySafetyforForklift仓库作业安全
SafetyinWarehouseOperations29关于叉车电池安全的建议
RecommendationsonBatterySafetyforForklift-1电池存放与充电的地方必须通风良好,远离火花或明火的地方.此专用区域应有围护.Storeandchargebatteriesinawellventilatedareaawayfromsparksoropenflames.Barriersshouldbeset-upinthisdesignatedarea.破损电池应存放在有正确标识的抗酸的密闭结构里(无需最好的).Damagedbatteriesshouldbekeptinproperlylabeledacid-resistantsecondarycontainmentstructures.
保持电池的排气帽安全就位.Keepbatteryventcapssecurelyinplace.使用非金属容器和漏斗Usenonmetalliccontainersandfunnels.在电池充电区应备有PH纸以便检查地面上的液体是水还是电池泄露液.AvailabilityofPHpapersinthebatterychargingareatocheckifliquidonflooriswaterorfrombatteryleakages30在电池存储和充电区不允许吸烟,不允许有其他燃烧源.必须张贴“禁止吸烟”的标识.Smokingandotherignitionsourcesareprohibitedinthestorageandchargingarea.“NoSmoking”signsmustbeposted.在电池充电区,必须采取措施防止明火,火星或电弧.Precautionsmustbetakentopreventopenflames,sparksorelectricarcsinbatterychargingareas.电池的存储与充电装置应放在一指定区域,该区域备有冲淋和中和溅出的电解液设备,防火设施,防止充电仪器被车辆撞坏设施,并有充分的通风设施以便驱散电池充电产生的废气.Batterystorageandcharginginstallationsshouldbelocatedindesignatedchargingareasthatprovideflushingandneutralizingofspilledelectrolyte,fireprotection,protectionofchargingapparatusfromdamagebytrucks,andadequateventilationfordispersalofbatterygassingfumes.重装电池时,电池应安全地放在车辆的正确位置.Reinstalledbatteriesshouldbeproperlypositionedandsecuredinthetruck.
关于叉车电池安全的建议
RecommendationsonBatterySafetyforForklift-231备有垂直的温水安全喷淋设施和清洗眼睛的区域.Plumbedtepidwatersafetyshowerandeyewashstation.如果垂直喷淋设施不能安装,紧临电池充电处应配有针对个人的或轻便的眼睛清洗站.然而,充电站附近还是必须备有垂直温水清洗站以便冲洗眼部和肌肤.Personalorportableeyewashstationsshouldbeinstalledintheareaimmediatetothebatterycharging,ifplumbedunitscannotbeinstalled.However,plumbedtepidwaterwashstationsmustbeinstallednearbytofacilitatetherequiredflushingoftheeyesandskin.在换电池或充电前,车辆应停在适当位置,并使用刹车.Trucksshouldbeproperlypositionedandbrakeappliedbeforeattemptingtochangeorchargebatteries.打开的电池上面不应放有工具或其他金属件.Toolsandothermetallicobjectsshouldbekeptawayfromthetopofuncoveredbatteries.关于叉车电池安全的建议
RecommendationsonBatterySafetyforForklift-332当操作电池时,必须使用PPE,包括密封的安全护目镜,抗酸手套,围群(如有酸液溅出的可能),有钢片保护脚趾的安全鞋(steel-toeboots)或足部保护设施(如电池被举起.)Personalprotectiveequipmentmustbewornwhenhandlingthebatteries.Theseincludesnon-ventedsafetygoggles,acidresistantgloves,apron(Ifthereisapotentialtospillacid)andsteel-toebootsorfootguardsifthebatteryislifted只使用专门为电池充电而设计的充电器Useonlychargersthataredesignedforthebatterybeingcharged.当移动电池时,必须保证排气帽稳固以防电解液溅出.充电时确保排气帽正常工作,打开电池盖以散热.充电结束后,确认排气帽恢复原位.Whenmovingbatteries,ventcapsmustbekeptfirmlyinplacetoavoidelectrolytesplashing.Whenchargingbatteries,ensureventcapsarefunctioningandthebattery(orcompartment)cover(s)areopentodissipateheat.Whenchargingiscomplete,besuretoreplacetheventcapfirmly.关于叉车电池安全的建议
RecommendationsonBatterySafetyforForklift-433叉车,电池或充电系统的生产商关于安全的要求或操作的程序必须被遵守.Anyadditionalsafetyrequirementsoroperatingproceduresspecifiedbythemanufactureroftheforklift,batteryorchargingsystemmustbefollowed如果酸液溅入眼睛,立即用水清洗,并迅速寻求医护.Ifacidgetsintotheeyes,flushimmediatelywithwater,andthenpromptlyseekmedicalattention.如果酸液溅上肌肤,用大量水清洗相关部位.如果化学灼伤呈现出二度或更严重灼伤情形,则寻求医护.Ifacidgetsonyourskin,rinsetheaffectedareaimmediatelywithlargeamountsofwater.Seekmedicalattentionifthechemicalburnsappearstobeaseconddegreeorgreater.保持电池清洁.Keepbatteryclean.关于叉车电池安全的建议
RecommendationsonBatterySafetyforForklift-534
2.7
关于安全驾驶叉车的建议
RecommendationsonOperatingaForkliftTruckSafely
仓库作业安全
SafetyinWarehouseOperations35选择合适的叉车用于工作Gettherighttruckforthejob.依据生产厂家的指示定期维护叉车,确保座位被维护以便尽最大可能减少振动,减少造成司机不健康坐姿的可能.Maintainalllifttrucksregularlyinlinewithmanufacturer’sinstructionsandmakesureseatsaremaintainedtoreduce,asfaraspossible,unhealthyposturesandvibration.选择合适的有相应能力的人员加以培训,成为司机.并正式书面授权其操作叉车.Chooseonlysuitableandcompetentemployeestotrainasoperatorsandauthorisetheminwritingtooperatelifttrucks.确保存在防止非授权人员操作叉车的机制.Makesurethatthereisasystemforpreventingunauthorisedemployeesfromoperatingforklifttrucks.关于安全驾驶叉车的建议
RecommendationsonOperatingaForkliftTruckSafely-136叉车司机必须使用PPE,例如安全鞋和高可视背心(highvisibilityvest);并系紧安全带.TheforkliftdrivermustwearPersonalProtectiveEquipment(PPE:highvisibilityvestandsafetyshoes)andfastenseatbelt叉车移动时,将叉子和货物放低并向后倾斜.Keepforksandloadslowandtiltedbackwhilemoving.如果叉车与人员相临很近工作,则强力推行低速规则及安全倒车规则.Iftrucksandpeopleworkalongsideeachother,enforcerulesforlowspeedandsafereversing.关于安全驾驶叉车的建议
RecommendationsonOperatingaForkliftTruckSafely-237叉车路线避免靠近容易被撞伤的区域或设备,例如可燃液体储存区;如避免不了,那就得保护这样的区域.Avoidroutesnearvulnerableareasorequipment,forexample,flammableliquidstoresorprotectthesestores.用实物围栏将人行通道和叉车通道分开.并用清楚的警示标识.Separatepedestrianroutesfromonesusedbyforklifttrucksusingaphysicalbarrier.Alsouseclearwarningsigns.如设置实物围栏不实际,应该确保使用其他措施,例如听觉警示装置,或视觉警示装置(镜子)Ifputtingupaphysicalbarrierisnotreasonablypracticable,youshouldmakesurethereareotherarrangements,suchasusingaudibleorvisualwarningdeviceslikemirror.关于安全驾驶叉车的建议
RecommendationsonOperatingaForkliftTruckSafely-338叉车举起货物时或空叉子举起时,决不要站在其下或从其下行走.Neverstandorwalkundertheraisedpartofaforklift,evenifit'sempty.叉车运行区地面应足够坚固,良好维护,平整并无障碍物.Drivingareasshouldbestrongenough,wellmaintained,asflataspossibleandfreefromobstructions.
如叉车在公路上使用(例如装卸),有必要安排另一个人帮助协调控制交通.Ifthetruckisusedontheroad(toloadandunload,forexample),provideasecondpersontohelpwithcontrollingtraffic,asnecessary.叉车停下来时,叉子正常水平放下,使用刹车,取走钥匙.Parkaforkliftwithforksloweredandtiltedflat,brakeset,andkeyremoved.当叉车不用时,妥善保管叉车钥匙.Keepkeyssecurewhenthetrucksarenotbeingused.关于安全驾驶叉车的建议
RecommendationsonOperatingaForkliftTruckSafely-439小心放置货物以便货物平稳不会掉下或使叉车翻倒.Placeforkliftloadscarefullysotheyarestableandwon'tfalloffortipthetruckover.不要使用叉子,托盘或箱柜将人举起在高空作业.必须正确使用专门设计的可移动的工作平台或安全围笼.Donotuseforks,palletsorbinstoliftpeopletoworkatheights.Youmustuseproperlydesignedmobileworkplatformsorsafetycages.关于安全驾驶叉车的建议
RecommendationsonOperatingaForkliftTruckSafely-540维修中叉车必须正当地放置指示标签,并停放在特定区域.Forkliftsinmaintenancemustbetaggedproperlyandkeptinaspecificarea确保叉车安装有保护设施,例如,当需要时,‘翻倒保护结构(ROPS)’,‘坠落物保护结构(FOPS)’和‘控制性系统’(座位安全带).Makesureforklifttrucksarefittedwithprotectivedevices,suchas‘roll-overprotectivestructures(ROPS)’,‘fallingobjectprotectivestructures(FOPS)’and‘restrainingsystems’(seatbelts),wherenecessary.关于安全驾驶叉车的建议
RecommendationsonOperatingaForkliftTruckSafely-6412.8
关于装卸月台安全的建议
Recommendationsonsafetyatdock仓库作业安全
SafetyinWarehouseOperations42关于装卸月台安全的建议
Recommendationsonsafetyatdock-1当装卸卡车和拖车时,使用止轮块(wheelchocks)或其他车辆移动限制装置.当放置或取出止轮块或其他车辆移动限制装置时,卡车或拖车不可以移动.Usewheelchocksorothervehicle-restrainingdevicewhenloadingandunloadingtrucksandtrailers.Ensurethatthetrucksandtrailersarenotmovablewhileplacingorremovingthewheelchocksorothervehicle-restrainingdevice.43关于装卸月台安全的建议
Recommendationsonsafetyatdock-2确定用于装卸的叉车备有聚光灯,还要使用安装于月台的照明补充叉车灯光,当人工装卸时亦如此.Makesureforklifttrucksusedtoload/unloadtrailersareequippedwithspotlights,alsousedockmountedlightstosupplementtheforklifttrucklightsorwhenmanuallyloading/unloadingtrailers.确保所有设备都按照厂家的建议维修.包括叉车,月台高度调节板,车辆移动限制装置,月台的门和密封以及自动信号装置.Ensureallequipmentmaintainedinaccordancewithmanufacture'srecommendations.Thisincludesforklifttrucks,docklevelers,vehiclerestrainingdevices,dockdoorsandsealsandautomaticsignallingdevices.当使用叉车开进拖车装卸时,不允许有人在拖车里.在紧闭的空间里被叉车碰撞的可能非常大.Donotallowpedestriansintrailerswhileaforklifttruckisloading/unloading.Thelikelihoodofbeingcrushedbyaforkliftisgreaterintightspaces.44在叉车驶入拖车前,观察一下拖车的状况.对于旧拖车,破损和车厢板腐烂很普遍.Performavisualinspectionofthetrailerpriortodrivingaforklifttruckintoit.Damagedandrottingfloorboardsarecommoninoldertrailers.用叉车卸载小型送货车时,要格外小心.确保车辆可以承受叉车和货物的重量.可行时,宁可用地牛(Handpalletjack)卸这样的车辆.Cautionisadvisedwhenusingforklifttruckstounloadstraighttrucks(smalldeliverytrucks).Makesurethestraighttruckhasthecapacitytohandletheweightoftheforklifttruckandloads.Handpalletjacksratherthanforklifttruckstounloadstraighttruckswheneverfeasible.月台和斜坡的边缘安装围栏以保护人行道.Usephysicalbarriersatopenedgesofdocksandrampsandtoprotectpedestrianwalkways.使用油漆喷涂或地面粘贴的方式,来指定备货区,行驶通道和装卸路线.确定员工识别这些标识.usepaintortapetodesignatestagingareas,throughaislesandloadinglanes.Makesureemployeesrecognizethedesignations.关于装卸月台安全的建议
Recommendationsonsafetyatdock-345保持月台区清洁无杂物.员工应立即捡起出现的纸片.至少每天或每个班次彻底清扫装卸区,大块垃圾,例如碎拖盘片,应被立即捡起.Keepthedockareascleanandfreeofdebris.Employeesshouldimmediatelypickupeverylittlescrapofpaperthatmayappear.Loadingareasshouldbecompletelysweptatleastonceperdayoroncepershift,largepiecesofdebrissuchasbrokenpiecesofpalletsshouldbepickedupimmediately.关于装卸月台安全的建议
Recommendationsonsafetyatdock-446指定区域存放用过的拖盘,集装箱和垃圾.用过的拖盘和集装箱应有规定的码垛限制.Designateareasforstorageofusedpallets,containersandtrash.Alsolimitthestackedheightofusedpalletsandcontainers.规定备货区的货物码垛高度,如果有人在备货区附近工作的话,就更需要如此.如果员工被要求检查所备的货物,那么材料排和排之间应留有足够的空间.Limitthestackedheightofmaterialsinstagingareas,especiallyifpedestrianswillbeworkingaroundthematerial.Alsoleavesufficientaccessaislesbetweenrowsofstagedmaterialifemployeesmayberequiredtoinspectorotherwiseaccessthematerial.关于装卸月台安全的建议
Recommendationsonsafetyatdock-547当有人员工作时,使用锥形交通路标或方便的路障临时隔开备货通道.Usetrafficconesorportablebarricadestotemporarilyblockoffstaginglaneswherepedestriansareworking.当搬运可能阻挡视线的大物品时,要倍加小心.通常叉车司机会倒着开叉车,可是,如果叉车开进车厢里,
就无法做到倒着开.在装卸区工作的人员应知道这种情况.Specialattentionshouldbegivenwhenlargeloadsarebeinghandledthatmayobstructtheviewoftheforklifttruckoperators.Whilenormallyaforklifttruckoperatorwouldbedrivinginreversewiththeseloads,thisoptionisnotavailablewhenloadingtrucks.Bothforklifttruckoperatorsandpedestriansworkingintheloadingareamustbeawareofthis.关于装卸月台安全的建议
Recommendationsonsafetyatdock-648如果员工被要求安放或取下安全封,那就一定在远离月台处一指定的安全地方做此事.决不允许员工站在拖车和月台之间.Ifemployeesarerequiredtoinstallorremovesecuritysealsfortruckloadsandcontainers,thismustbedoneinadesignatedsafeareaawayfromthedock.Neverallowanemployeetostandbetweenatrailerandthedock.如果员工需要下到月台区,确保提供合适的梯子或台阶.Ifemployeesneedtoclimbdownintothedockarea,ensureproperladdersorstairsareprovided.指示员工不要爬上月台,或将身体的任何一部分伸出月台门外.Instructemployeesnottoclimbondocksortoplaceanypartoftheirbodiesoutsideofthedockdoor.给在月台区工作的员工做风险培训.这不只限于叉车操作工.Trainallemployeesthatworkindockareasonthehazards.Thisisnotlimitedtoforklifttruckoperators.关于装卸月台安全的建议
Recommendationsonsafetyatdock-749AttitudeonSafety
对于安全的态度仓库作业安全
SafetyinWarehouseOperations,,
50AttitudeonSafety
对于安全的态度所有不同的书面的安全程序能够防止或减少在仓库的伤害和事故.然而在安全的方程式里最重要的是对于安全的态度.无论防护设施多么良好,安全规则多么严格,如果一个组织不把安全放在优先位置,那么这个地方还不安全.Allthedifferentsafetyproceduresthathavebeendocumentedcanpreventorreduceinjuriesandaccidentsinawarehouse.However,themostimportantpartinthesafetyequationistheattitudetowardssafety.Nomatterhowgoodtheprotectiveequipmentandhowstricttherules,
theplacewillnotbesafeunlesstheorganisationmakessafetyapriority.在彰显安全为雀巢的核心价值方面,管理层一定要起带头作用.管理层一定要表现出实施安全的持续承诺,并将资源用在那些需要减少危险消除事故的地方.ManagementmustleadindemonstratingtheimportanceofsafetyasNestlé’scorevalue.Managementmustshowcontinuouscommitmenttoimplementsafetyanddirectingresourcestoareaswheretheyareneededtoreducetherisksandeliminateaccidents
51ClosingNote
结束语仓库作业安全
SafetyinWarehouseOperations,,
52ClosingNote
结束语仓库不是一个危险的地方,但它含有很多潜在的风险.确保平稳运作不意味着在安全方面妥协和忘记安全.安全运行仓库的办法也是最有效率的办法.Awarehouseisnotadangerousplace,butitdoescontainmanypotentialhazards.Ensuringsmoothoperationdoesnotmeancompromisingandforgettingaboutsafety.Thesafewaytorunawarehouseisalsothemostefficientway.良好的场地管理是保证仓库安全的最好的办法之一.保持整个仓库的清洁,整齐并且物在其所是有必要的.穿戴必要的保护衣物,对警示标识和正在进行的工作多加注意.按照指示小心操作物料搬运设备.在开始每项工作前事先查看确保设备处于良好状态并且所有人员都已被适当地保护.Goodhousekeepingisoneofthebestwaystoassurewarehousesafety.Itisessentialtokeeptheentirewarehousecleanandneat,witheverythinginitsplace.Wearnecessaryprotectivegearandpayattentiontowarningsignsandtotheworkthatisgoingaround.Operatematerialhandlingequipmentcarefullyandaccordingtoinstructions.Previeweveryjobbeforestart
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