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额定电压铝合金电缆Aluminium1主要优点Mainadvantages●抗蠕变性能creepresistanceperformance铝合金导体的合金材料与退火处理工艺减少了导体在受热和压力下的“蠕变”倾向,相对于纯铝,抗蠕变性能提高300%,避免了由于冷流或蠕变引起的松弛问题。ThealloymaterialoftheconductorandAnnealingprocessreducethecreepinclinationoftheconductorunderheatingandpressure,comparedtopurealuminiumconductor,creepresistanceincreasesby300%,effectivelyavoidstheslackproblemcausedbycoldcurrentorcreep.●抗拉强度和延伸率Tensilestrengthandelongation铝合金导体相比于纯铝导体,由于加入了特殊的成分并采用了特殊的加工工艺,极大的提高了抗拉强度,且延伸率提高到30%,使用更加安全可靠。Comparedtopurealuminiumconductor,becauseoftheaddingofspecialelementandtheadoptionofspecialprocess,tensilestrengthincreasesalotwhileelongationincreasedby30%,whichmakesitmoresafeandreliable.●热膨胀系数thermalexpansioncoefficient热膨胀系数用来计算在温度变化时材料的尺寸变化。铝合金的热膨胀系数与铜相当,多年来铝连接器一直可靠地用于铜和铝导体,且当今使用的大部分电气连接器都是用铝制造的,这尤其适合铝合金。所以铝合金导体与连接器的膨胀和收缩完全一致。Thermalexpansioncoefficientisusedtocalculatethedimensionalchangeofthematerialduringtemperaturechange.Thethermalexpansioncoefficientofaluminiumalloyisalmostsameascupper,overtheyears,aluminiumconnectorisusedreliableincupperconductorandaluminiumalloyconductor,andmostoftheelectricalconnectorsusednowadaysaremadeofaluminium,thisisespeciallysuitableforaluminiumalloybecausethethermalexpansionandextractionofaluminiumalloyconductorandconnectorareexactlythesame.●连接性能connectionperformance用铝合金制造的电气连接与用铜导体制造的连接一样安全稳定。铝合金的成分大大改进了其连接性能,当导体退火时,添加的铁产生高强度抗蠕变性能,即使在长时间过载和过热时,也能保证连接稳定。Theconnectormadeofaluminiumalloyissafeandstableastheconnectormadeofcupperconductor.Theelementinthealuminiumalloygreatlyimprovetheconnectionperformance,whentheconductorisannealing,elementironproducethecreepresistanceofhighstrength.Evenoverloadofover-heatedforalongtime,itcanstillensurestableconnection.●自重承载力强Goodself-weightbearingcapacity铝合金改善了纯铝的抗拉强度,铝合金电缆可支撑4000米长度的自重,铜电缆只能支撑2750米。这种优势在大跨度的建筑(如体育场馆)配线时体现得尤为突出。Aluminiumalloyimprovethestrengthofextensioncomparedtopurealuminium,aluminiumalloyisabletosupport4000metersself-weightwhilecupperconductorcanonlysupport2750meters.Thisadvantageoutstandsinlongspanbuildings,suchasstadium.●防腐蚀性能corrosionresistantperformance铝固有的防腐性能源自当铝表面与空气接触时形成薄而坚固的氧化层,这种氧化层特别耐受各种形式的腐蚀。而合金中添加的稀土元素又能进一步改善铝合金的耐腐蚀性能,特别是电化学腐蚀。铝能承受恶劣环境的特点使其被广泛应用于托盘内电缆的导体,以及许多工业元件和容器。腐蚀的产生通常与不同的金属在潮湿环境中的连接有关,可使用相应的保护措施来防止腐蚀的发生,比如使用润滑油、抗氧化剂和保护涂层。碱性土壤和某些类型的酸性土壤环境对铝有较大的腐蚀性,所以直埋敷设的铝导体应使用绝缘层或模压护套防止腐蚀。在含硫的环境中,例如铁路隧道和其它类似地方,铝合金的抗腐蚀性能大大优于铜。Theinherentcorrosionresistantperformanceofaluminiumcomesfromthethinandsolidoxidationlayerwhencontactwithair,thiskindofoxidationlayerisespeciallydurableforallkindsofcorrosion.Andtherareearthelementaddingintothealuminiumalloywillimprovethecorrosionresistantperformancefurther,especiallyelectrochemicalcorrosion.Thecharacteristicsofwithstandsevereenvironmentmakealuminiumwidelyusedastheconductoroftrayandinmanyindustrialcomponentsandcontainers.Normally,thegenerationofcorrosionisrelatedwiththeconnectionofdifferentmetalsindampenvironment,socorrespondentmeasurescanbeusedtopreventcorrosion,suchaslubricatingoil/antioxidantandprotectivecoating.Alkalinesoilandsomekindofacidsoilhavemorecorrosiononaluminium,soinsulationlayerormoldedsleeveshouldbeusedinthedirectburiallayingtopreventcorrosion.InSulfur-containingenvironment,suchasrailwaytunnelandothersimilarplaces,thecorrosionresistantperformanceofaluminiumalloyisfarmorebetterthancupper●柔韧性flexibility铝合金有很好的弯曲性能,其独特的合金配方、加工工艺,使柔韧性大幅提高。铝合金比铜柔韧性高30%,反弹性比铜低40%。一般铜缆的弯曲半径为10~20倍外径,而铝合金电缆弯曲半径仅为7倍外径,更容易进行端子连接。Aluminiumalloyhasverygoodbendingproperties,itsspecialalloyingredientsandprocessinggreatlyimprovetheflexibility.Theflexibilityofaluminiumalloyis30%higherthancupperwhilethereboundis40%lowerthancupper.Generally,thebendingradiusofcuppercorecableis10-20timestheouterdiameter,whilealuminiumalloyisonly7timestheouterdiameter,it’seasierforterminalconnection.●铠装特性Armourcharacteristic国内常用的铠装电缆,大多采用钢带铠装,安全级别低,在受到外界破坏力时,其抵御能力差,容易导致击穿,且重量重,安装成本相当高,加之耐腐蚀性能差,使用寿命不长。而我们根据美国标准开发的金属联锁铠装电缆,采用的是铝合金带联锁铠装,其层与层之间的联锁结构,保证电缆能经受外界强大的破坏力,即使电缆遭受较大的压力和冲击力时,电缆亦不易被击穿,提高了安全性能。同时铠装结构使电缆与外界隔离,即使在火灾时,铠装层提高了电缆的阻燃耐火级别,降低了火灾的危险系数。铝合金带铠装结构相对于钢带铠装,其重量轻,敷设便利,可免桥架安装,能减少20%~40%的安装费用。根据使用场所的不同可以选择不同的外护套层,使铠装电缆的用途更加广泛。Forthearmouredcablescommonlyusedindomesticmarket,mostofthemusesteeltapeasarmour,sothesafetyclassislow,whensufferedfromouterforces,itsresistantabilityispoor,whichmeansitwilleasilybebreakdown.Inaddition,it’sheavyandtheinstallationcostishigh,letaloneitspoorcorrosionresistanceandshortworkinglife.ButthemetalinterlockingarmouredcablewedevelopedaccordingtoUSstandardadoptsaluminiumalloytapeinterlockingarmour,theinterlockingstructurebetweenlayersmakesthecableabletowithstandstrongouterforces,eventhoughthecableissufferedfromstrongpressureandimpactforce,itwillnotbebreakdown,thusenhancethesafetyperformance.Inaddition,armourstructureseparatesthecableandtheoutsideworld,armourlayerenhancetheflameretardantandfireresistantclass,thuslowerthedangerduringfirecondition.Comparedtosteeltape,aluminiumalloytapearmourislightinweight,easyforlaying,whichcanreduce20%-40%installationcost.Youcanselectdifferentoutersheathbasedondifferentoperationplace,thuswidentheusageofarmouredcable.●紧压特性Compressioncharacteristic单从体积电导率方面考虑,铝合金不及铜,但我们开发的导体不仅从材料性能方面作出了改进,而且在工艺方面也取得大的突破,我们采用超常规的紧压技术,使紧压系数达到,而异型线的紧压系数能达到,在国内属于首创。通过最大极限的紧压,可以弥补铝合金在体积导电率上的不足,使绞合导体线芯如实心导体一般,明显的降低线芯外径,提高导电性能,在同等载流量情况下导体外径只比铜缆大10%。Fromtheperspectiveofvolumeconductancealone,aluminiumalloyisnotbetterthancupper,buttheconductorwedevelopednotonlyimprovesthematerialcharacteristics,butalsomakesabreakthroughinproductionprocess.Weadopttransnormalcompressiontechnologytomakethecompressioncoefficientto0.93,shapedcableto0.95,whichisthefirstcreationinChina.Viamaximalcompression,itcoverstheshortageofvolumeconductance,andmakesthestrandedconductorjustlikeoneconductor,apparentlyreducetheouterdiameterandenhancetheconductivity.Comparedtocupper,theouterdiameteroftheconductorisonly10%biggerunderthesameampacity.2型号名称ModelName型号Model名称NameZA-AC90(-40)或(or)YJLHV8阻燃A级铝合金芯交联聚乙烯绝缘铝合金带联锁铠装电力电缆AluminiumalloyconductorXLPEinsulatedaluminiumalloytapeinterlockingarmouredflameretardantgradeApowercableZB-ACWU90(-40)或(or)YJLHV82阻燃B级铝合金芯交联聚乙烯绝缘铝合金带联锁铠装聚氯乙烯护套电力电缆AluminiumalloyconductorXLPEinsulatedaluminiumalloytapeinterlockingarmouredPVCsheathedflameretardantgradeBpowercableZC-TC90(-40)或(or)YJLHV阻燃C级铝合金芯交联聚乙烯绝缘聚氯乙烯护套电力电缆AluminiumalloyconductorXLPEinsulatedPVCsheathedflameretardantgradeCpowercable3产品范围及应用Productscopeandapplication产品型号productmodel电压等级voltageclass截面范围Crosssection电缆芯数Cablecore应用范围及特性ApplicationscopeandcharacteristicsZA-AC90(-40)或(or)YJLHV810~4003~5室内干燥场合敷设,最低运行环境温度-40℃,电缆导体的允许长期运行最高额定温度为90℃。Layingondryplaceindoor,minimaloperationtemperatureis-40℃,maximalpermissiblelong-termoperationtemperatureoftheconductoris90℃.ZB-ACWU90(-40)或(or)YJLHV8210~4003~5直埋、电缆沟、电缆隧道敷设,最低运行环境温度-40℃,电缆导体的允许长期运行最高额定温度为90℃。Directburial/cablechuteandcabletunnellaying,minimaloperationtemperatureis-40℃,maximalpermissiblelong-termoperationtemperatureoftheconductoris90℃.ZC-TC90(-40)或(or)YJLHV10~5001~5室内、隧道、管道、桥架内敷设,最低运行环境温度-40℃,电缆导体的允许长期运行最高额定温度为90℃。Indoor/tunnel/pipelineandcabletraylaying,minimaloperationtemperatureis-40℃,maximalpermissiblelong-termoperationtemperatureoftheconductoris90℃.4电缆数据和设计选型cabledataanddesignmodelselection●电缆设计的一些注意事项someprecautionsofcabledesign电缆截面选择步骤stepsforcablecrosssectionselection根据负荷性质、环境条件、应用场所等条件选择适当的型号(ZA-AC90(-40)、ZB-ACWU90(-40)、ZC-TC90(-40))根据环境条件及选择的电缆型号确定适当的敷设方式Selectappropriatemodel(ZA-AC90(-40)、ZB-ACWU90(-40)、ZC-TC90(-40)basedonloadcharacter/environmentalcondition/applicationsituationetc.Determinetheappropriatelayingmethodbasedonenvironmentalconditionandselectedcablemodel根据载流量选择截面selectcrosssectionbasedonampacity1确定用电设备的设备功率(短时工作制设备换算为统一负载持续率下的功率);1confirmthepowerofelectricequipment(thepowerofshort-timedutyequipmenthastobeconvertedtothepowerunderunifieddutycycle)2根据需要系数法、利用系数法等方法确定计算负荷和计算电流;2calculateelectricloadandelectriccurrentbasedondemandcoefficientmethod/utilizationcoefficientmethodect.3根据环境条件、敷设方式确定电缆型号,在国标GB/T16895.15(IEC60364-5-52)中选择对应的载流量;3confirmcablemodelbasedonenvironmentalconditionandlayingmethod,andthenselectcorrespondentampacityinnationalstandardGB/T16895.15(IEC60364-5-52)4根据敷设工况进行载流量修正。4ratifyampacitybasedonlayingoperationcondition.根据电压损失校验截面verifythecrosssectionbasedonvoltageloss1根据负荷性质确定允许的导体末端最大电压损失;1confirmthemaximalpermissiblevoltagelossintheterminaloftheconductorbasedonelectricloadcharacter2查找与电缆型号、敷设方式对应的电压损失表,校验所选截面满足电压损失的要求;2searchforthevoltagelosstablecorrespondentwithcablemodelandlayingmethod,verifywhethertheselectedcrosssectionmeettherequirementofvoltageloss3如不满足,则增大导体截面直至校验通过。3ifnot,thenincreasetheconductorcrosssectionuntiltheverificationpass根据热稳定校验截面verifycrosssectionbasedonthermostabilization1根据配电系统计算线路最大短路电流;1calculatethemaximalshortcircuitcurrentbasedonthepowerdistributionsystem2查找热稳定短路电流表,校验所选截面满足短路热稳定的要求;2searchforthermostabilizationshortcircuitcurrenttable,verifywhethertheselectedcrosssectionmeettherequirementofshortcircuitthermostabilization3如不满足,则增大导体截面直至校验通过。3ifnot,thenincreasetheconductorcrosssectionuntiltheverificationpass权衡依据经济寿命内总费用最少选择截面selectcrosssectionbasedonminimaltotalcostduringeconomiclife1获取电缆价格、安装成本、附件成本,确定初期费用;1acquirethecableprice/installationcostandadditionalcost,andthenconfirmtheinitialcost2计算电缆寿命期内长期运行电能损耗费用;2calculatethelongtermoperationcostofelectricenergylossduringcablelifecycle3比较所选截面及其邻近截面总费用数值,作为选择截面的辅助依据。3comparethetotalcostofselectcrosssectionandneighboringcrosssection,anduseitasauxiliarytoselectcrosssection●安装方式说明InstallationinstructionsReferencelayingmethodbasedonampacityLayingmethoddescriptionLayingmethoddescriptionLayingmethoddescriptionLayingmethoddescriptionLayingmethoddescriptionA1Insulatedconductorlayingintheconduitofthermallyinsulatedwall(BV/BYJ)MultiplecorecablesdirectlylayinginthethermallyinsulatedwallA2MultiplecorecableslayingintheconduitofthermallyinsulatedwallB1InsulatedconductorlayingintheconduitofwoodenwallInsulatedconductororsinglecorecablelayinginthecabletrayofwoodenwallInsulatedconductororsinglecorecablelayinginthecableconduitoverheadSinglecoreormultiplecorecablelayingintheopencableconduithorizontallyorverticallyB2Multiplecorecablelayingintheconduitofboardwallmultiplecorecablelayinginthecabletrayofwoodenwall(ampacityisconsideredtobeB2)MultiplecorecablelayinginthecableconduitoverheadCSinglecoreormultiplecorecablelayingintheconduitofboardwallCableslayingonthefloororcabletraywithholeSinglecoreormultiplecorecabledirectlyburiedinthebrickmasonrywallC’DirectfastenedunderthewoodenceilingD1SinglecorecablelayingintheconduitorcableconduitundergroundD2Multiplecorecablesdirectlyburiedundersoil0.7mELayingincabletraywithholeLayinginthecabletrayormetalnetCableshoistinginspanwireLayingintheladderSingcoreormultiplecorecableintheairF1Singlecablestouchwitheachotherlayingintheair(trianglearranged)F2Singlecablestouchwitheachotherlayingintheair(horizontallyorverticallyarranged)G1Singlecorecablelayingintheairwithdistance(verticallyarranged)G2Singlecorecablelayingintheairwithdistance(horizontallyarranged)TheabovecontentisfromGB/T16895.15(IEC60364-5-52)●三相380V/50Hz系统电压降triphase380V/50Hzsystemvoltagedrop导体截面Conductorcrosssection直流电阻20℃DCresistance交流电阻70℃ACresistance交流电阻80℃ACresistance交流电阻90℃ACresistance电抗50Hzreactance电压降(%/(A*km)180℃voltagedrop功率因数powerfactormm2Ω/kmΩ/kmΩ/kmΩ/kmΩ/km162535507095120150185240300400500●载流量的环境温度系数Theenvironmenttemperaturecoefficientofampacity环境温度Environmenttemperature℃1015202530354045505560载流系数Ampacitycoefficient空气air土壤soil0.855电缆主要参数Mainparameters●ZA-AC90(-40)或(or)YJLHV8ZA-AC90(-40)联锁铠装电缆ZA-AC90(-40)联锁铠装电缆是一种高柔韧性的联锁型铝合金铠装、90℃交联聚乙烯绝缘电缆,不含重金属元素,绿色环保。减少了管道布线所带来的施工难度和人力成本。电缆主要应用于非潮湿环境的敷设,并具备与管道方式敷线的相同性能。ZA-AC90(-40)interlockingarmouredcableisakindofhighlyflexiblecrosslinkpolyethyleneinsulatedcablewithinterlockingaluminiumalloyarmourandheatresistanceof90℃.Itdoesn’tcontainheavymetalelement,totallyenvironmentfriendly.Itreducesconstructiondifficultyandlaborcostcausedbypipelinewiring.Thiscableismainlyusedintheenvironmentthatisnotdamp,andithasthesamefeaturesaspipelinelaying.1.Aluminiumalloyconductor2.Crosslinkpolyethyleneinsulated3.Insideliner4.Aluminiumalloyinterlockingarmour●ZA-AC90(-40)载流量ZA-AC90(-40)ampacity导体截面mm2conductorcrosssectionZA-AC90(-40)载流量AZA-AC90(-40)carryingsectionAA1CC’E16787167762593948910235118116110125501411461391587016918217319795198221210239120224259246280150251299284324185280342325372240320404384439300359466443508400415558530609注:①A1、C、C’和E参照第4条中的《安装方式说明》。②木质天花板下载流量。③此数据仅供参考,您的电力安装工程须聘请专业人士设计、安装、选用电缆,以策安全。Remarks:for①A1、C、C’andE,plsrefertothe<Installationinstructions>initem4.②thecarryingcapacity。③thisdataisforreferenceonly,forsafetypurposeofyourElectricalequipmentandinstallationworks,plshireprofessionalforthedesign/installationandcableselection.●ZA-AC90(-40)物理数据ZA-AC90(-40)physicaldata导体截面mm2Conductorcrosssection近似外径mmapproximateouterdiameter近似重量kg/kmapproximateweight1芯2芯3芯3+1芯4芯4+1芯3+2芯5芯1芯2芯3芯3+1芯4芯4+1芯3+2芯5芯16118218281326348550510580251603024644845025445346063519837950957264570771478150260497678775864962882105370334644889102011911321120814499541981711861372152517071567186012051010481455170918792128197322951506231279179520392319264623082837185751153921662496281531292845345324093719212722313335493952356643423001138233333243841434648524368534940014693012432049545441691756016984注:产品的实际重量、尺寸可能因制造允许误差和产品设计变更等原因与本表所列数据有所出入。因此,本公司不对因重量、尺寸不能完全与所列数据一致所造成的购买方损失承担责任。本目录仅供参考之用,最终解释权归我公司所有。Remarks:theactualweightanddimensionoftheproductsprobablyhavesomedeviationswiththeabovetableduetomanufactureallowedtoleranceorchangeofproductdesign.Therefore,iftheweightanddimensionsarenotconsistentwiththeabovetable,wewillnotundertakeanyresponsibilityforthelossofthebuyer.Thiscatalogisforreferenceonly,thefinalpowerofinterpretationisownedbyourcompany.●ZB-ACWU90(-40)或(or)YJLHV82ZA-ACWU90(-40)联锁铠装电缆ZA-ACWU90(-40)interlockingarmouredcableZB-ACWU90(-40)联锁铠装电缆是一种高柔韧性的联锁型铝合金铠装、90℃交联聚乙烯绝缘电缆,不含重金属元素,绿色环保。可直接埋地敷设,并适用于有轻微腐蚀或潮湿的环境中,也可应用于1区和2区1、2、3级危险环境。ZA-ACWU90(-40)interlockingarmouredcableisakindofhighlyflexiblecrosslinkpolyethyleneinsulatedcablewithinterlockingaluminiumalloyarmourandheatresistanceof90℃.Itdoesn’tcontainheavymetalelement,totallyenvironmentfriendly.Itcanbelaidunderground,andabletoadapttomildlycorrosiveordampenvironment,alsoapplicableforsection1andsection2(class1/2/3)dangerenvironment.1.Aluminiumalloyconductor2.Crosslinkpolyethyleneinsulated3.Insideliner4.Aluminiumalloyinterlockingarmour5.PVCsheathZB-ACWU90(-40)载流量B-ACWU90(-40)ampacity导体截面mm2conductorcrosssectionZB-AC90(-40)载流量AZB-AC90(-40)ampacityAA1CC’ED1D2167373697856662593979210473843511212011412888101501351501431601091227016218617719813214795198224213240165177120216262249280187198150243301286323216224185271344327369243251240309404384433286289300347464441499322326400401552524593382380注:①A1、C、C’和E参照第4条中的《安装方式说明》。②木质天花板下载流量。③此数据仅供参考,您的电力安装工程须聘请专业人士设计、安装、选用电缆,以策安全。Remarks:for①A1、C、C’andE,plsrefertothe<Installationinstructions>initem4.②thecarryingcapacity。③thisdataisforreferenceonly,forsafetypurposeofyourElectricalequipmentandinstallationworks,plshireprofessionalforthedesign/installationandcableselection.●ZB-ACWU90(-40)物理数据ZB-ACWU90(-40)physicaldata导体截面mm2conductorcrosssection近似外径mmapproximateouterdiameter近似重量kg/kmapproximateweight1芯1core2芯2core3芯3core3+1芯3+1core4芯4core4+1芯4+1core3+2芯3+2core5芯5core1芯1core2芯2core3芯3core3+1芯3+1core4芯4core4+1芯4+1core3+2芯3+2core5芯5core1620036843848651758256659925251477583654700774741822352945717117798649458821034503717129181025114112501170137270456901117713171534169615841844955411117153717531923214220032349120663142618552152136126552500287415080017162281256428983159290435041859542068275030943473384335514240240117425273392384743334792440650963001397305041154682529858395365647640017933907530459956837749668268369注:产品的实际重量、尺寸可能因制造允许误差和产品设计变更等原因与本表所列数据有所出入。因此,本公司不对因重量、尺寸不能完全与所列数据一致所造成的购买方损失承担责任。本目录仅供参考之用,最终解释权归我公司所有。Remarks:theactualweightanddimensionoftheproductsprobablyhavesomedeviationswiththeabovetableduetomanufactureallowedtoleranceorchangeofproductdesign.Therefore,iftheweightanddimensionsarenotconsistentwiththeabovetable,wewillnotundertakeanyresponsibilityforthelossofthebuyer.Thiscatalogisforreferenceonly,thefinalpowerofinterpretationisownedbyourcompany.●ZC-TC90(-40)或(or)YJLHVZC-TC90(-40)非铠装电缆ZC-TC90(-40)inarmouredcableZC-TC90(-40)电缆是一种工作温度90℃交联聚乙烯绝缘电缆,不含重金属元素,绿色环保。可敷设在管道、隧道、电缆沟中,可适应潮湿的环境,但不建议直埋敷设(除非确认直埋点土壤松软并无外力伤害,土壤不夹杂砂石、金属废弃物等)。ZC-TC90(-40)cableisacrosslinkpolyethyleneinsulatedcablewithworkingtemperatureof90℃,itdoesn’tcontainheavymetalelement,totallyEnvironmentfriendly.Itcanbelaidinthepipeline/tunnelandcablechute,adapttodampenvironment,butdirectlyburiedinstallationisnotrecommended(unlessthesoilissoftandfreefromanyexternalforcedamage,suchasgravel/metalwasteetc.)1.Aluminiumalloyconductor2.Crosslinkpolyethyleneinsulated3.Fillingmaterial4.PVCsheathZC-TC90(-40)载流量ZC-TC90(-40)ampacity导体截面mm2
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