泵设备单机试车方案

TestRunPlanforPumpEquipment泵设备单机试车方案第9页共9页TestRunPlanforPumpEquipment泵设备单机试车方案1.Description编制说明Pumpequipmentinthisprojectismainlyusedforfirefightingsystemand9902and9901watersystems.Thisplanmainlydescribesunittestrunofpump,withthepresenceofOwner,SupervisionCompany,EquipmentSupplierandContractor.本工程泵设备主要用于消防系统及9902、9901水系统，本方案主要阐述泵的单机试运行。本试车由施工单位;监理单位;建设单位及设备供应商一起参与.2.Reference编制依据2.1ConstructiondrawingsprovidedbyEastChinaEngineeringTechnologyCo.,Ltd.东华工程科技股份有限公司提供的施工图2.2Productinstructionsandsupportinginformation产品说明书及随机资料。2.3UniversalCodeforConstructionandAcceptanceofMEInstallationProject《机械设备安装工程施工及验收通用规范》GB50231-982.4CodeforConstructionandAcceptanceofCompressor,Fan,PumpInstallationProject《压缩机、风机、泵安装工程施工及验收规范》GB50275-983.Testrun试车3.1Technicalpreparation技术准备3.1.1Preparationbeforetestrun试车前应检查下列工作是否完成；3.1.2Checkallrunningequipmentbymovingwithhand.Theyshouldbeflexiblewithoutblockage.Andcheckifdistributioncabinetandmotorterminalmeetrequirements.检查各转动设备，用手盘动，应灵活，无卡滞现象,配电柜是否符合要求，及电机接线端子是否符合产品要求。3.1.3Testmotorwindingandinsulationresistanceofcableswithmeggerensuringminresistanceof0.5MΩ.用兆欧表测试电机绕组及电缆绝缘电阻，确保绝缘电阻值不得低于0.5MΩ；3.1.4Checkifmotorwindingmatcheswithmotornameplate.检查电机绕组接法是否与电机铭牌相符；3.1.5Checkcontinuityofcableswithmulti-metertoensuretheyareundergoodcondition.用万用表检查电缆的连续性，确保电缆完好；3.1.6Cablesshouldbesecurelyconnectedandthesignscorrectlyputup.电缆接线牢固、电缆标牌悬挂正确；3.1.7Checkifmotorcouplerisdisconnected.Forthosethatcannotbedisconnected,testthemwithmechanicalpartstogetherunderemptyloadafterpreviouspermissionfrommanufacturer.电机联轴节是否脱开，对于确实无法脱开的应在取得厂方的同意后连同机械部分空载一同试运。3.1.8Testoperatorsshouldbefamiliarwithequipmentstructure,performanceandtechnicaldocumentsandgetthehangofoperationsaswellasrulesandregulations.参加试运转的人员，应熟悉设备的构造、性能、设备技术文件，并应掌握操作规程及试运转操作。3.1.9Cleanequipmentandsurroundingareasandnoworkswithdustandlargenoisesareallowednearby.设备本体及周围环境应清理干净，设备附近不得进行有粉尘的或噪音较大的作业。3.1.10Explaintechnicalrequirementstotestoperatorsandcascaderesponsibilitiestospecificpersons.对参加试运转人员应进行安全技术交底，要做到分工明确责任到人。3.2Runtestofwaterpump(FFmotorizedpumpandFFdieseloilpump;forotherpumpsunderemptyload,onlystartingandstoppingtestisrequired).水泵试运转(消防电动泵及消防柴油泵,其余泵空载时只作点动试验)3.2.1Testshouldbeconductedunderinstructionoftechniciansaspermanufacturer’stechnicalinformation.Setupatestteamconsistingofpersonsintechnology,installationandsupportingworkstocarryouttestsystematically.设备的试车，应根据设备生产厂家的技术资料进行，或生产厂家有关技术人员进行现场指导。组织有关技术、安装、配合专业等人员，成立试车小组，使设备试车工作有序进行。3.2.2Afterdisconnectingcoupler,handwheelshouldbeflexiblefreeofblockageorabnormalsound,andthenstartandstopmotorbypressingabuttontoensurethatitmovesinthedirectionasrequired.脱开联轴节，手动盘车应灵活，无卡涩及异常声音等，然后点动电机，确认电机的转向是否与要求的一致。3.2.3Afterstartingandstoppingtest,startmotorkeepingitrunningfor2hourstocheckitsrunningsituation.电机点动无异常后，起动电机，连续运转2小时，检查电机运转工况。3.2.4Duringrunning,checkmotorvibration,tempandcurrentataninternalof30minstoseeifanythingisabnormalandtakerecords.运转过程中每隔30分钟检查电机振动、温度、电流等是否异常，并做记录。3.2.5Startingcurrentofmotorshouldnotbetoohighandrunningcurrentshouldbelowerthanratedcurrent.电机启动电流不宜过高，运转电流应低于额定电流。3.2.6Duringrunning,checkbearingtemp,vibration,motortemp,voltageandcurrenttoseeifanythingisabnormalandtakerecords.试运转过程中应每隔30分钟检查各轴承温度、振动、电机温度、电压、电流等是否正常并做记录应符合下列要求。3.2.7Testrunshouldlast2hours.Writedownempty-loadedcurrentthatshouldbasicallymatchwithEx-worktechnicaldata.Checkifmotorsoundsnormalduringturning.Temperatureriseshouldnotexceedtechnicalspecification.Thetempofslidingbearingshouldnotbemorethan70degreesandofthatrollingbearingnotover80degrees.试运转时间电机为2小时，记录其空载电流并和出厂技术资料比较，应无明显差别，转动过程中应检查电机声音是否异常，温升不应超出产品技术文件的规定，对于滑动轴承温度不应超出70度，滚动轴承其轴承温度不应超过80度；3.3Loadedsubmergiblepump潜水泵带负荷试验(9901)3.3.1Putsubmergiblepumpatthebottomofsumpandcheckiftheclampbetweensubmergiblepumpanddrainagepipeissecurelyfixed.把潜水泵平稳地安放在水坑的底部，并检查潜水泵与排水管道之间的卡口是否联接牢固。3.3.2Adjustlevelcontrollertodesignwaterlevelandcheckitssensitivity.液位控制器调整到设计要求的水位高度，并检查反应是否灵敏。3.3.3Checkthetightnessofvalve&checkvalveandthedirectionofinstallation.检查阀门和止回阀是否严密，安装方向是否正确。3.3.4Turnthepoweronofauto-controlboxandfillwaterintosumptorequiredwaterleveltocheckthereactionoflevelauto-controlunitandtakerecords.自动控制箱拉上电源，往水坑注水，使其达到要求的水位，测试液位自动控制装置的动作，并做好测试记录。3.3.5Assignspecificpersonstobeonwatchduringtesttoensuresumpwaterisdrainedoutdoorsontime.在运转期间，派专人值班，确保水坑中的水及时排出室外。4.Manpowerandequipmentplan人员、机具准备组织计划Testoperators:QinJian,QinWei,YangJianshengand3labors.试车人员：秦健、秦卫、杨建生、普工3名Item序号Equipmeent设备名称Unit单位QTY数量Note备注1Pointtthermmometter点温度计Ea个22Tachomeeter转速表Ea个13Clamp-sshapeedammmeteer钳形电流表1--500AAEa个14Megger兆欧表Ea个15.Safetyprecautions安全措施5.1Setuppicketlineduringtestandoutsidersarenotallowedtoenter.试车时应设警戒线，与试车无关人员不得入内。5.2Itisforbiddentotouchturningpartsofpumpduringrunningandfanintakeshouldbeequippedwithguardmesh.机泵运行时严禁用手触摸转动部分，风机进风口应有护罩网。5.3Electricoperationshouldbedonebyspecificpersons.Randomoperationisforbidden.电气操作应有专人负责，严禁擅自乱动。5.4Incaseofabnormitiesduringrunning,shutdownequipmenttocheck.试运转时若有异常现象出现应立即停机检查并做排除。5.5Providesufficientfireextinguishersonsite.施工现场应配有足够的灭火器材。5.6Provideprotectiontopumpcomponentstoensurecleanlinessbeforeassembly.机泵解体应注意清洁，拆下的部件做好防护，保证装配时零部件的洁净。5.7Itisnotallowedtocleancomponentswithgasolineandusedmoppingclothandwasteshouldb