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DOC.Type

ChinaTierII

DOC.NameWrittenByDOC.No.VersionNo.1.编制目的

BCOP-WI-SHE-S04S/01/25Purpose

能量隔制度Energyisolationprocedure

CheckedByApprovedByDate2013-12-20本制度的目的是保证控制所有危险能源,防止在机械或设备的施工、维修和维护期间发生可能造成人身伤害或疾病的意外送电、起动或能源释放。Thepurposeofthisprocedureistoensurethecontrolofallhazardousenergysources,preventunexpectedenergization,start-uporreleaseofenergythatmayservicingofmachineryorequipment.2.适用范围AreaofApplication本制度适用于在xxx设施工作的所有员工、供货商和承包商。每位承包商应保证其雇员至少遵守本制度规定,并应规定其认为合适的该等补充安全程序和作业程序。Thisprocedureappliestoallemployees,vendorscontractorsworkingatChinaBungefacilitiesglobally.Eachcontractorshallensurethatitsemployeesfollowthisasaminimum,andprescribesuchadditionalandworkproceduresitdeemsappropriate.3.定义Definitions指可能导致人员受伤的机器或设备送电或起动或者储存能量的释受能源状放是不可能发生的一种状态。ControlledEnergyAinwhichstartupofStateequipment,orofstoredenergythatcouldcauseinjurypersonnelisnot能源(或危险能源可被定义(但不限于):电气械液压、能Energy

气动、核、热、残余储存能量、重力、增压液体以及化学品。(orhazardousenergy)bebutnotlimitedto:Mechanical,Hydraulic,Pneumatic,Nuclear,Thermal,ResidualGravity,liquidsandChemicals指用于控制能量流的阀门,电气切断,开关,盲板或其他装置。电隔点气隔离点必须包括手动操作的电气断路器或用来将电路的导体与IsolationPointWrittenBy

所有地下供电导体断开的断开装置且任何电极不能独立地工作。Aelectricalswitch,orotherdeviceusedApprovedByDatePerson

2013-10-10

Date

2013-11-20

DOC.Type

ChinaTierII

DOC.NameWrittenByDOC.No.VersionNo.

BCOP-WI-SHE-S04S/02/25

能量隔制度Energyisolationprocedure

CheckedByApprovedByDate2013-12-20ofenergy.Anconsistofmanuallybreakersdisconnectwhichtheconductorsofcircuitcanbefromallungroundednocanoperated指作业组每个成员将锁锁在适用锁盒上的一种上锁通常它需要个上锁惯使用上锁搭扣。AlockoutwhicheachfromaWorkplacesalockPracticeonLockBox.Often,useof指一种指定用盒于将钥匙固定在配置于特定系统内多个隔离点上的锁上盒目的在于使工人可以取得对上锁系统的控制而不至锁上上装置Device上搭扣单匙系统/

于要在每一隔离点装锁。Aboxholdthekeystothatbeenonmultipleisolationpointswithinasystem.oflockistoallowofoutwithouthavingtoinstallaat以一种方式上锁以便可靠地将隔离装置固定在安全位置直到锁被获得授权人员摘除为止。ofinamannertoprovideapositivemeansofholdinganisolatingdeviceinapositionuntillockisby上锁装置配置不同。上锁装置可包括链、缆、阀手柄盖以及罩。devicesinconfiguration.devicescanofchains,handlecovers指用于使多个锁安装在某一地点的装置锁搭扣不得用在电气隔离点。Ausedwhichallowslocksbeinstalledonhaspsshallnotbeusedonelectrical设指在隔离设备或界限分明的系统时使用相同钥匙锁上的指定数量备锁隔离锁的技术如果只利用一部分指定的系统锁不要将剩余的系One

统锁(使用同一钥匙)用于执行任何其他隔离。TheofusingadesignatedofLocksareWrittenByDatePerson

2013-10-10

ApprovedByDate

2013-11-20

DOC.Type

ChinaTierII

DOC.NameWrittenByDOC.No.VersionNo.

BCOP-WI-SHE-S04S/03/25

能量隔制度Energyisolationprocedure

CheckedByApprovedByDate2013-12-20合挂

allaofwellsystem.Ifonlyaofsystemarethesystemlocks(associatedwiththesamekey)willnotbeusedtoperformisolation.当一个人已达到所有培训要求已完成所有技能演示并被派往将执行隔离活动的区域,即被视为“合格”。Apersonisconsidered“qualified”iftheyhavemetallthetrainingrequirements,completedalltheskillsandtotheforwhichwillbeperforminganIsolation隔离牌来标明隔离点和受控设备直到摘除牌之前是不会被操作的。隔离牌上应写明隔离设备人员的姓名以及工种/门名称。见隔离牌。AnthroughestablishedtothatthepointtheequipmentbeingmaynotbeoperateduntiltheisIsolationTagsidentifytheofSee4.任务及责任TasksandResponsibilities编任务单Task

责方

执工*Work*WrittenByDatePerson

2013-10-10

ApprovedByDate

2013-11-20

DOC.Type

ChinaTierII

DOC.NameWrittenByDOC.No.VersionNo.

BCOP-WI-SHE-S04S/04/25

能量隔制度Energyisolationprocedure

CheckedByApprovedByDate2013-12-205.1理解不同类设备辖区部门负责人UnderstandDifferentAreaTypesofEquipment5.2理解一般规辖区部门负责人UnderstandGeneralAreaRulesLeader

辖区人员、作业组代表、现场安全/IH人员AreaGroupSafety/IH,Personnel辖区人员、作业组代表、现场安全/IH人员AreaGroupSafety/IH,Personnel5.3

编制设/统具体隔清单DevelopanEquipment/SystemSpecificIsolationlist

辖区部门负责人Area

辖区人员Area5.45.5

设备隔准备辖区人员PreparetheEquipmentAreaforIsolation隔离设/统辖区人员IsolatetheEquipment/AreaSystemPersonnel

辖区人员Area辖区人员Area5.65.7

保证安移交给维修门EnsureProperHand-offtoMaintenance补充盲要求AdditionalRequirementsforBlinding

辖区人员作业组代表AreaGroup辖区人员作业组代表AreaGroup5.8

张贴隔清单辖区部门负责人

辖区人员PosttheIsolationLOTOWrittenBy

AreaAreaApprovedByDatePerson

2013-10-10

Date

2013-11-20

DOC.Type

ChinaTierII

DOC.NameWrittenByDOC.No.VersionNo.list

BCOP-WI-SHE-S04S/05/25

能量隔制度Energyisolationprocedure

CheckedByApprovedByDate2013-12-205.9在隔离清单开始作BeginWorkingUnderanIsolationLOTOlist5.10按隔离单结束业ConcludeWorkingUnderanIsolationLOTOlist

许可证签发人Permit许可证签发人Permit

辖区部门负责人Area辖区部门负责人Area*负责执行特定任务的大部分工作的人员。*Personresponsibleforperformingmajorityofworkforspecifictask5.过程描述ProcessDescription➢本能源隔离制度描述有关人员的任务和责任即防止在机械或设备的施工维修和维护期间发生可能造成人身伤害或疾病的意外送电、起动或能源释放。Thisofpersonneltopreventunexpectedenergization,start-uporreleaseofenergythatmayresultininjury/illnesstopersonnelduringconstruction,maintenance,andservicingofmachineryorequipment.➢变更程序管理必须保证对设备进行改进之际对能源隔离清单或设备相关隔离程序做出变更。ThemanagementofchangemustensurethatchangesmadeenergyisolationLOTOlistsorequipment-specificisolationprocedureswhentherearemodificationsmadetoequipment.➢执行LOTO步骤:ExecuteLOTOsteps:WrittenByDatePerson

2013-10-10

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2013-11-20

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ChinaTierII

DOC.NameWrittenByDOC.No.VersionNo.

BCOP-WI-SHE-S04S/06/25

能量隔制度Energyisolationprocedure

CheckedByApprovedByDate2013-12-20Yes

NO

据EIP上要求

WrittenByDatePerson

2013-10-10

ApprovedByDate

2013-11-20

DOC.Type

ChinaTierII

DOC.NameWrittenBy5.1

DOC.No.BCOP-WI-SHE-S04VersionNo.S/07/25理解不类型设备

能量隔制度Energyisolationprocedure

CheckedByApprovedByDate2013-12-20Typesof5.1.1锁应当足够牢固可防止在没有过度用力或使用特别技(如螺栓切割器或其他金属切割工具)情况下摘除锁。Locksshallbesubstantialenoughtopreventremovalwithouttheuseofexcessiveforceorunusualtechniquessuchaswiththeuseofboltcuttersorothermetalcuttingtools.•隔离锁(用于能够接受锁的隔离点)应当唯一编号,易于识别,仅用于控制危险能源;不得用于其他目的;在设施使用前必须经过安全/IH小组批准。隔离锁只配发一把钥匙。Isolationtoareofanumbered,identifiableusedforcontrollinghazardousenergy,shallnotbeusedforotherpurposesandmustbeapprovedbytheSafety/IHTeambeforebeingusedinthefacility.Isolationlockswillbeissuedwithonlyonekey.•单钥匙系统锁(系统锁)是用相同钥匙上锁的隔离锁,应当一次只用于隔离一个系统。如果系统隔离需要的锁少于适用系统锁的数量,则剩余的系统锁不用于执行第二个系统的隔离。一个系统内的每把锁要唯一标识,确保跟踪一特定锁至具体隔离点。每个系统锁将配一把唯一钥匙。One-KeySystemLocks(SystemLocks)areIsolationLocksthatarekeyedalikeandshallbeusedtoisolateonlyonesystematatime.IfthesystemisolationrequireslessthanthenumberofavailableSystemLocks,theremainingLocksbeusedtoperformanisolationofasecondEachlockawillbeuniquelymarkedtoensurethetrackingofaspecificlocktoaspecificIsolationPoint.EachsetofSystemLockswillhaveauniquekey.WrittenByDatePerson

2013-10-10

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2013-11-20

DOC.Type

ChinaTierII

DOC.NameWrittenByDOC.No.VersionNo.

BCOP-WI-SHE-S04S/08/25

能量隔制度Energyisolationprocedure

CheckedByApprovedByDate2013-12-20•采用小组上锁时,个人隔离锁(用于锁盒或直接用在隔离点上)必须与隔离牌一并使用。按照个人上锁操作时,如果凭个人锁无法识别个人,要求采用隔离牌(可以是蚀刻标签或耐用粘胶标签)。Personal(usedlockorPoints)mustbeusedconjunctionwithanIsolationTagwhenusingGroupLockoutPractice.WhenoperatingunderIndividualLockoutPractice,anIsolationTagisrequiredifthepersonallockisnotidentifiablebacktoanindividual(eitheretchedordurablesticker).•工艺锁-用于控制工艺和运行以便防止阀门意外动作的一种锁。工艺锁不是能源隔离系统的组成部分,其标识应是独特的,与用于隔离锁的标识不同。ProcessLocks-Alockusedtocontrolprocessesandoperationstopreventaccidentalmovementofavalve.ProcessLocksarenotapartoftheEnergyIsolationSystemandwillbeuniquelyidentifiablethanlocksusedasIsolationLocks.5.1.2隔离牌(见隔离牌)应当足够牢固,可防止不小心或意外摘除。隔离牌必须防风雨。单独使用时,隔离牌应当用可承受0.2KN/50磅拉力的一次性、自锁式尼龙扎带系缚。隔离牌达到两个目的:IsolationTags(seeIsolationTag)shallbesubstantialenoughtopreventinadvertentoraccidentalremoval.Tagsmustbeweatherresistant.Whenusedalone,tagsshallbeattachedbyusinganon-reusable,self-lockingnyloncabletiescapableofwithstandinga0.2KN/50-poundpull.IsolationTagsservetwopurposes:•(设置在锁盒上)的个人隔离锁上的隔离牌用于很容易识别哪个工作小组和哪个人受到个人锁的保护。每个人的姓名要在隔离牌反面写明。OnPersonalIsolation(locatedontheIsolationTagisusedtoeasilyidentifywhichcraftandwhoisprotectedbythepersonallocks.EachnamewillbewrittenonthebackofeachisolationTag.WrittenByDatePerson

2013-10-10

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2013-11-20

DOC.Type

ChinaTierII

DOC.NameWrittenByDOC.No.VersionNo.

BCOP-WI-SHE-S04S/09/25

能量隔制度Energyisolationprocedure

CheckedByApprovedByDate2013-12-20•在隔离点上,隔离牌用于记录谁、时间及挂牌原因。当隔离牌用在隔离点上,隔离牌反面不使用。只有当隔离点无法接受锁时,隔离牌才可用于隔离点。OnIsolationPoints,theIsolationTagisusedtodocumentwho,whenandwhythetagwasapplied.ThebackoftheIsolationTagisnotusedwhentagsareonIsolationPoints.IsolationTagswillonlybeplacedonIsolationPointswhentheIsolationPointisincapableofreceivingalock.5.1.3锁定装置(与隔离锁一起使用)要求适当锁定只用一把隔离锁无法锁住的隔离点。锁定装置用于设施之前必须经过安全IH小组的批准。适当使用时,锁定装置使隔离点不能操作。LockingDevices(usedinconjunctionwithIsolationLocks)arerequiredtoproperlysecureisolationthatarecapableofin-placewithanlock.LockingmustbeapprovedbyIHTeambeforeintheWhenapplied,alockingdevicerenderstheisolationpointinoperable.5.1.4盲板应核准用于预计用途(采用适当的冶金技术制造,其厚度适用于相应压力)。从能源隔离角度看,有两种盲板:Blindsshallbeapprovedfortheintendedservice(propermetallurgyandthicknessforpressure).Fromanenergyisolationperspective,therearetwocategoriesofblinds:•作为一次隔离的盲板-在不能实现阀门隔离上锁的情况下,使用盲板进行隔离已知或预计的能源。PrimaryisolationBlinds–Blindsusedtoisolateaknownorexpectedenergysourcewhenvalvelockcannotberealized.•作为二次隔离盲板-指在其它隔离装置适当上锁之后用于隔离某些活动(入槽作业或动火作业)的盲板。二次盲板是一种冗余隔离形式,必须与另一有效的隔离装置一起使用。SecondaryisolationBlind–Blindsusedtoisolatecertainactivities(confinedspaceentryorhotwork),afterotherIsolationDeviceshavebeenproperlylocked.SecondaryBlindsWrittenByDatePerson

2013-10-10

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2013-11-20

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ChinaTierII

DOC.NameWrittenByDOC.No.VersionNo.

BCOP-WI-SHE-S04S/0

能量隔制度Energyisolationprocedure

CheckedByApprovedByDate2013-12-20areaformisolationmustbeusedwithanothereffectiveIsolationDevice.使用盲板均需要挂隔离牌PrimaryandsecondaryBlindswillbealltaggedwithIsolationTags.5.2理解一般规则Rules5.2.1以一种不符合第5.12节规定的方式故意试图摘除或际摘除另一人的个人锁和/或标牌是对本政策的直接违反。这种行为将招致员工受到直至和包括终止雇用在内的惩戒措施。应向承包商现场主管报告承包商雇员的违反行为,以便采取适当惩戒措施。承包商的违反行为也可致使其受到适当惩戒,包括从现场辞退。Intentionallyattemptingtoremoveorremovinganotherperson’sindividuallockand/ortaginamannernotconsistentwith5.12isadirectviolationofthispolicy.Thistypeofactionwillsubjectemployeestotoofemployment.Violationsbycontractoremployeesshallbereportedtothecontractor’son-sitesupervisorappropriateresponsiveactions.Contractorviolationsmayalsosubjectthecontractortoappropriatediscipline,includingremovalfromthesite.5.2.2在班组上锁惯例下,任何人都不得替另一人签字结束;这样做将被视为摘除他人之锁的违规行为。WhenundertheGroupLockoutPractice,noonewillbeallowedtosignoffforanotherindividual,asdoingsowillbeconsideredtobeaviolationofremovinganotherindividual’slock.5.2.3辖区代表有权摘其区域内另一个班次挂上的隔离锁(不是个人隔离锁)。OwningAreaRepresentativesareauthorizedtoremoveIsolationLocks(notLocks)intheirareawereplacedtherebyanothershift.WrittenByDatePerson

2013-10-10

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2013-11-20

DOC.Type

ChinaTierII

DOC.NameWrittenByDOC.No.VersionNo.

BCOP-WI-SHE-S04S/0

能量隔制度Energyisolationprocedure

CheckedByApprovedByDate2013-12-205.3

编制设系统相关隔离计anSpecificplan能量隔离计划需要由一名区域合格代表制定或更新,并由主管批准。一种例外在第节中概述。planwillbedevelopedorupdatedonequalifiedowningqualifiedwithapprovalfromAnoutlinedinSection5.3.5.每一隔离清单将至少包括以下因素:OnequalifiedOwningAreaRepresentativesandanotherindividualwhoisknowledgeableinthemethodsforsafeisolationofequipmentareresponsiblefordeveloping,approvingandIsolationlistswithintheappropriateoperatingunits.EachIsolationlistwillconsistof,ataminimum,thefollowingelements:•适用设备或系统的标识。Identificationoftheapplicableequipmentorsystem•包括所有盲板和切断在内的有关危险能源的隔离点清单将在计划中显示够通过锁编号、标牌或位置描述跟踪隔离点。要有空格显示隔离锁编号/或位置,以及日期和挂锁挂牌的人的姓名首字母。还要有空格显示隔离装置何时被摘除以及由谁摘除。Alistingoftheisolationpoints,includingallblindsanddisconnects,forsourceswillshownontheTheisolationpointscanbetrackedeitherbylocknumber,tagorlocationdescription.SpaceswillbeprovidedIsolationLockand/orlocationwellasthedateandinitialsofthepersonapplyingthelockortag.SpaceswillalsobeprovidedtoindicatetheIsolationhasbeenremovedandbywho.•需要详细描述设备和隔离点的简图、图表或图片(例P&IDs,相片PLC幕截图)。WrittenByDatePerson

2013-10-10

ApprovedByDate

2013-11-20

DOC.Type

ChinaTierII

DOC.NameWrittenByDOC.No.VersionNo.

BCOP-WI-SHE-S04S/0

能量隔制度Energyisolationprocedure

CheckedByApprovedByDate2013-12-20Aorpicturedetailingequipmentandisolationpoints(suchasP&IDs,photograph,PLCscreenshot)isrequired.•有一空格显示已进行了试验步骤。AplacetoshowTrystephasbeenperformed.•核准隔离清单者的姓名。Namesofindividualsapprovingtheplan•有辖区代表和作业组代表在现场确认一次/二次隔离已经发生时签字结束的空格。还要有空格供辖区代表和作业组代表在现场确认二次隔离已经发生时签字开始的空格。PlacesAreaRepresentativeandtosign-offafterfieldverificationofPrimaryIsolationshaveoccurred.PlaceswillalsobeprovidedtheOwningRepresentativeandtheWorkGroupRepresentativetosign-onafterfieldverificationofSecondaryIsolationshaveoccurred.所有一次隔离点要被锁定和挂牌。如果隔离点无法接受锁或锁装置,则必须挂隔离牌。在采用挂隔离牌之前须想尽一切办法安装或上锁。AllPointswillbelockedIfIsolationPointisincapableacceptingalock/lockingdevice,anIsolationTagmustbeused.AllattemptstoinstallorapplylockbeexhaustedpriortoresortingtousingaLockoutTag.对于受限空间进入作业,尽可能靠近容器对所有管线进行隔离。Foranyconfinedspaceentry,alllinesshallbeisolatedasclosetothevesselasfeasible.单项上锁/挂牌程序Single/Procedure当负责辖有和操作设备或机器的人对具有单项能源的设备短时间上锁或挂牌时,采用单项上/挂牌这一程序。范例包括操作员清洗、检验设备等。使用单项上锁/挂牌程序时,不需要制订隔离计划。Asinglelockout/tagoutisaprocedureusedwhentheindividualresponsibleequipmentoroutWrittenByDatePerson

2013-10-10

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2013-11-20

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ChinaTierII

DOC.NameWrittenByDOC.No.VersionNo.

BCOP-WI-SHE-S04S/0

能量隔制度Energyisolationprocedure

CheckedByApprovedByDate2013-12-20ortagsoutapieceofequipmentasinglesourceforashortperiodoftime.Examplesincludeoperatorcleaning,inspectingequipment,etc.WhenLockoutProcedure,thecreatingofanIsolationPlanisnotrequired.必须具备以下所有条件以便进行单项上锁:Allofthefollowingconditionsmustexistinordertoapplyasinglelockout:••••••

停车后机器或设备不可能发生储存或剩余能源的释放或再累积;Themachineequipmentnopotentialofstoredorresidualenergyorre-accumulationofstoredenergyaftershutdown.机器或设备具有易于标识和隔离的单项能源和单项上锁/挂牌;Themachineorequipmenthassingleenergyandasinglelockout/tagoutdevice,whichcanbereadilyidentifiedandisolated.上锁/牌装置只有执行检修或维修的人员控制;Thelockout/tagoutisunderexclusivecontrolofthepersonnelperformingtheservicingormaintenance.检修或维修不对其它人造成危险;Theservicingormaintenancedoesnotcreatehazardsforotherpersonnel.如果换班前未完成作业,运行人员必须进行现场交接。Ifisnotbeforebeahand-offinthebetweentheOperation’spersonnel.设备要锁定和挂牌,然后由操作设备的人进行测试,以保证设备被断开。如果需要2人以上进行作业,则必须按班组上锁惯例进行。Equipmentwillbelockedoutortaggedoutandthentestedbythepersonoperatingtheequipmenttobecertainthattheequipmentisde-energized.Iftwoormorepersonnelarerequiredtoperformthework,GroupLockoutmustbefollowed.5.4

进行设隔离准备theforWrittenByApprovedByDate2013-10-10DatePerson

2013-11-20

DOC.Type

ChinaTierII

DOC.NameWrittenByDOC.No.VersionNo.

BCOP-WI-SHE-S04S/0

能量隔制度Energyisolationprocedure

CheckedByApprovedByDate2013-12-205.5

辖区代表要清空受到设备隔离影响的所有设备。要按装置或区域相关程序的概述进行设备清空。TheOwningAreaRepresentativewillclearallequipmentthatwillbeaffectedbytheequipmentisolation.Clearingofequipmentwillbeperformedasoutlinedinunit/areaspecificprocedures.隔离设系统theEquipmentSystem辖区代表要按隔离计划中的详细描述隔离设备如果因为任何原因隔离系统的方式不同于商定的隔离计划必须在维修作业开始前在上记录临时变更并由人员签名以示核准(见第5.3.1节)。如果属于永久性变更(即设备已被改动),则辖区代表负责更新隔离计划以及主文件。TheOwningAreaRepresentativewillisolatetheequipmentasdetailedintheIsolationPlan.If,foranyreason,thesystemisisolateddifferentlythanthepre-establishedisolationplanindicates,thetemporarychangesmustdocumentedtheandapprovedinitialsofpersonnel(SeeSection5.3.1)beforemaintenanceworkbegins.Ifthechangesaretobepermanent(i.e.equipmenthasbeenmodified),theOwningAreaarefortheIsolationPlanaswellasthemasterfile.注:辖区代表应在每次使用前检查能源隔离计划以确保准确性以免有设备或工艺MOCNOTE:TheOwningRepresentativeshallcheckenergyisolationpriortoeachusetoensureaccuracy,incaseanyequipmentorprocessMOC辖区人员要按隔离计划详细描述的每一个隔离点后签名表明控制装(锁或牌)已经放置在每件要求的设备上。TheAreawillinitialrequiredisolationpointasonthedeviceorhasbeenplacedoneachpieceofrequiredWrittenByDatePerson

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2013-11-20

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能量隔制度Energyisolationprocedure

CheckedByApprovedByDate2013-12-20辖区代表将所有隔离点所用的锁钥匙放在一个锁盒中再使用另外的锁将锁盒锁住并配有锁定牌。辖区部门要控制对该部门锁的钥匙。如果隔离只涉及单项能源不需要使用锁盒可能需要上剪刀锁使作业组代表能够锁住他的个人锁。TheAreawillalloflocksusedonpointsinLockBoxandinstallanOwningAreaDepartmentlocktagonLockBox.ThekeytoArealockwillbyAreaIftheIsolationinvolvesonlyenergytheuseofLockBoxisnotALockoutmayrequiredtoallowaGrouptotoPersonalLock.一旦被适当隔离设备必须进行验证处于受控状(即打开放尽阀来释放能源,如带压液体、气动或化学品,尝试启动设备以隔离电源,等等)。如果受控能源不能验证则必须采用有效防护手(隔热毯防化服警戒隔离等,并且在一般作业许可证上记录每个受到影响的作业组辖区部门必须保证按下列方法耗散或抑制储存的能(如弹簧、高空设备转飞轮增压系统等:重新定位,阻塞,放泄,或接地(即电容电位)。此外,单向阀与隔离装置间的压力必须在管线断开期间被释放并注明。thehasbeenproperlyisolated,themustbeverifiedtobeinacontrolledenergy(i.e.toliquids,tryingtostartequipmentforetc.).Ifbethensplashsuits,beusedonthegeneralpermitforeachWorkGroup.TheAreamustthatstoredenergyassprings,elevatedmachinerotatingflywheels,systems,etc)aredissipatedrestrainedbyrepositioning,blocking,bleedingdownorpotential).anybetweendevicesbeaddressedduringLineBreaking.注:可能需要穿着适当的PPE验证设备处于受控能源状态。WrittenByDatePerson

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BCOP-WI-SHE-S04S/0

能量隔制度Energyisolationprocedure

CheckedByApprovedByDate2013-12-205.6

NOTE:Properbeverifythattheinastate.保证适移交给维修门ProperHand-offMaintenance在开始任务前,预计在隔离计划下作业的作业组代表和区域代表应一起对以下进行现场验证:theofthetheGroupthatistoworkunderIsolationPlanverifythefollowinginfield:各隔离点均已适当锁定;hassecured.设备必须进行验(即打开放尽阀来释放能如带压液体动或化学品,尝试启动设备以隔离电源,等等);theinopeningtodepressurizeenergysourcessuchpressurizedliquids,pneumatic,ortryingtoforelectricalenergyetc.).如果一件设备涉及多个开关和联锁(本地、远程、跨接线、PLC),测试前必须关闭每个开关和连锁,以保证隔离是有效的。测试后必须将所有控制器调回“OFF位置。Ifpieceofhasmultipleswitchesand(local,remote,jumpers,switchinterlockmustsatisfied/closedpriortotestingtotheeffective.Allcontrolsbeinoffafterthe注:确保如果设备起动不会有人受到影响。NOTE:nopersonnelwillbeaffectedifthe如果打开放尽阀是隔离计划一部分则必须确保每一放尽阀排尽确保系统中无残留压力。注:进行上述作业时必须穿戴适当的Ifopenareapartofplan,bleederbenoremainsintheappropriatebeutilizedperformingthis.WrittenByDatePerson

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BCOP-WI-SHE-S04S/0

能量隔制度Energyisolationprocedure

CheckedByApprovedByDate2013-12-20注:如果存在储存能量(如重力、弹簧、液压、潜在的易有毒化学品等)的可能性,必须做出规定以验证能量受到控制。Iftherepotentialforstoredenergyasgravity,springs,orhiddenetc;mustbetoverifythatcontrolled.一旦满意地完成第至5.6.4概述的步骤辖区代表和作业组代表隔离计划上签名,表明:UponsatisfactorycompletionofoutlinedinSection5.6.1through5.6.4,boththeAreaRepresentativeandGroupthePlan.Signingindicatesthat:•••

所有一次隔离点均已上锁和挂牌;Allprimarypointshavebelocked设备已泄压和断电;isde-energized可以开始必要的盲封,作为二次隔离。AnytousedasIsolation5.7

在隔离划下开始作WorkingUnderanIsolation涉及在设备上作业的每个工人(个人上锁)或作业组代表(班组上锁)负责回顾隔离计划,目的是:(IndividualGroup(GroupLockoutinvolvedinonforreviewingtheIsolationfor:•确认隔离计划是关于他们将要维护或进行维修的设备系统。VerifyingIsolationPlanforequipment/thattheygoingtoserviceperformmaintenance.•隔离计划上已有作业组代表和辖区代表的按第5.6节所概述的签字果没有签字,则要完成第节所述的步骤。WrittenByDatePerson

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BCOP-WI-SHE-S04S/0

能量隔制度Energyisolationprocedure

CheckedByApprovedByDate2013-12-20arealreadysignaturesonIsolationPlanfrombothWorkGroupanOwningasoutlinedin5.6.Ifarenotin5.6.涉及在设备上作业的每个工人(个人上锁)或作业组代表(班组上锁)负责将他/她的锁以及签名的隔离牌挂在适用的锁盒上。(IndividualGroup(GroupLockoutinvolvedinworkingonequipmentforplacinglockandsignedTagonLockBox.当按班组上锁惯例作业时,每个工人要在作业组隔离牌的背面签字。willntheoftheirWorkGroup’sIsolationTagwhenworking

underPractice.按照《一般作业许可证》的规定填写一般作业许可证以及任何其他必要的许可证。aGeneralrequiredbyGeneralworkanynecessarypermits.执行任务。Task能隔离计的获性of在隔离计划下进行作业的所有人员要很容易看到隔离计划。5.9

在隔离划下结束作WorkingPlanWrittenByDatePerson

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能量隔制度Energyisolationprocedure

CheckedByApprovedByDate2013-12-20如果一天结束时维护或维修未完成或者班组工人尚未完成原任务又重新分配了任务,则应采取以下步骤:Ifservicingmaintenanceisnotbyoftheorifacrewtoadifferenttaskbeforetheoriginalthefollowing••

建议涉及人上锁惯例的每个工人将/她的个人锁留在锁盒上,如果其打算过一会回来完成任务。ItrecommendedthatinvolvedinanLockoutlockontheLockBoxiftheytheatlatertime.当恢复执行任务时,某一工种人员(个人上锁惯例)或该作业组代表(班组上锁惯例)要检查隔离计划,确保计划依旧有效。作业组所有成员要在隔离牌背面签字。如果作业组未将锁留在锁盒上,则至少一名作业组成员必须现场检定在开始作业前各隔离点已经适当锁定。WhenthetaskortheGroupLockoutforthatwillthethatitstillactive.AlloftheGroupwillthebackoftheIsolationIfWorkGroupdidnotaonthebox,atmemberoftheGroupfieldverifythateachisolationpointhasbeenproperlypriorto如果因任务已完成以外的任何原因摘除锁,所有隔离点必须被重新检定。Iflocksareforanyataskallpointsbere-verified.如果任务已完成,应采取以下步骤:Ifiscomplete,the当任务完成时,涉及班组上锁惯例每个工人要在隔离牌背面(右侧)签字,表示其知道不再受到能源隔离的保护。当个人完成任务时,不应将个人锁留在锁盒上。WrittenByDatePerson

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BCOP-WI-SHE-S04S/0

能量隔制度Energyisolationprocedure

CheckedByApprovedByDate2013-12-205.10

WhenthetaskiseachwheninvolvedinGroupPracticewilloftheside),indicatingthattheyawaretheynolongerundertheofisolation.locksshallnotbeleftonthe完成能隔离保护下作业jobunderEIP当完成所有维护维修或者当设备/器可以投入使用时,要采取以下步骤:Whenallservicingormaintenanceiscompletemachineistotocondition,followingstepswill5.10.1作业组代表要通知辖区代表维护维修已全部完成,设备将要移交给辖区。AWorkwillnotifytheAreathatmaintenanceistheequipmentbeingturnedovertothem.5.10.2作业组代表和辖区代表应共同现场确认确保作业按要求已经完成这包括对作业区进行评估,保证所有工具已被清理,作业是否按照要求完成等。TheGroupRepresentativeRepresentativesfieldverifytothatworkcompletedincludesoftheworkareaensurethatallhavebeenrequirementor5.10.3作业组代表和辖区代表要进行检查,确定锁盒上没有作业组成员的锁辖区部门锁应该最后摘除在锁箱上的锁。除非按照摘锁程序要求,否则如果锁盒上还有个人锁存在,就不能摘除部门锁TheWorkAreawillchecktonolocksaretheapplicableLockBox.TheDepartmentlockshallbethelockThisnotberemovedifalockstilltoLockBox,unlessLockProceduresfollowed,SectionWrittenByDatePerson

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BCOP-WI-SHE-S04S/0

能量隔制度Energyisolationprocedure

CheckedByApprovedByDate2013-12-205.11

5.10.4作业组代表或辖区代表要在隔离计划上签字表示作业已完成以及设备可以移交给辖区。隔离计划就此关闭。TheWork/AreaRepresentativessigntheIsolationPlanindicatingworkiscompleteandtheequipmentistoThisclosesIsolationPlan.摘锁或牌ofaorTag如果情况异常有必要摘锁或摘牌同时又无法联系到锁主许摘除个人锁或牌。必须采取以下步骤:Removalofanindividual’sktagifthetheindividualcannotfollowingstepsbefollowed:•••••

必须努力联系锁主。当锁主不在现场时,采用电话等手段通知锁主,她需要做出响应以便摘锁(或通知锁主,他/她的锁将被摘除)。Antothebemade.Whentheisoffsite,phonewillusedtonotifythehe/shetotheirlocktonotifythemthatlockisbeingremoved).辖区代表和锁主主管(或被指派人)要填写上/挂牌移除授权表。附件A。TheAreaRepresentativeandthelockownersupervisor(ordesignee)theLock/TagRemovalAuthorizationform.A.锁或牌被摘除。Thelocktagisremoved将填好的上锁挂牌移除授权表复印件提交辖区部门负责人和切断锁的锁主要通知安全/IH小组。摘锁/牌授权表要与已填写的EIP一起保管。CopiesoftheLockAuthorizationformwillbegiventoAreaandtoof/IHwillbenotified.Lock/TagAuthorizationformwillbekeptwithEIP.如果摘锁前未通知到(无法通知到)锁主,锁主的直接主管负责在她返回工作时警告之。WrittenByDatePerson

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能量隔制度Energyisolationprocedure

CheckedByApprovedByDate2013-12-20Ifindividualnotnotifiedtobeingremoved(couldnotcontacttheperson),thentheperson’simmediatesupervisorisresponsibleforaler5.11

whenreturnstowork.注:辖区代表有权摘除其区域内另一班次挂上的隔离锁(不是个人隔离锁)。Note:Areaauthorizedremovelocks)andintheirareathatplacedtherebyanothershift.设备变或更换ChangestoorEquipment当安装设备(如阀门、开关等)时,要采用认可的工程标准。应使用能够接受上锁装置的设备对设备进行更换。这包括对现有设备的新建、重大更换、修理、改造或修改。Whenequipmentsuchasswitches,engineeringwillbeutilized.ThebewiththatiscapableofacceptingaLockingDevice.includesconstruction,replacement,ormodification6文件资料Documentation6.1记录Records标题Title

位置保留时间RetentionTimeLocation能量隔离计划生产区域区EIP(EnergyArea

和作业相关的其它作业许可证一起保存年plan)Retainwithrelatedworkpermitsfor1year上锁牌移除授权表生产区域区

和完成的EIP一起保存1Lock/TagAreaWillbewiththeEIPforAuthorizationform1year.6.2参考文件ReferencedocumentWrittenByDatePerson

2013-10-10

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