pm-099未上线试点单位维修业务流程non pliot plant maitenance process lcf

作者电子电子邮 :李春风LiChunContact作者修订日期文档版本修订描述文档作者修李春风LiChun李春风LiChunAPPROVAL日期版本人角色Approver人Name:流程说明Process 在流程层次结构中的位置PositiononProcess 适用范围Areaof 联系人（关键用户）Contact(Key- 术语 流程目的和范围Processgoalsand 差异分析Gap 流程图Process 子流程1Sub-process 子流程2Sub-process 业务步骤说明Descriptionofprocess 子流程1Sub-process 子流程2Sub-process 其他说明Other 改进分析Improvement 业务原则Business 其他相关文档Crossreferencetoother 技术相关信息Technical 接口程序 打印格式程序和报表Forms, 打印程序列表 报表程序列表 SAP系统修改和用户出口程序SAPmodification, 使用技巧和窍门Hintsand 流程说明ProcessPositiononProcessntMaintenanceAreaof本流程适用于华新水泥SAP-PM未上线的试点单位的维修业务处理，主要中实施了SAP所有其它模块，但没有实施PM3家试点工厂未上PM的期间。Theprocessisappliedtomaintenanceprocessof -PMpilotntofHUAXINCEMENTCO..,includematerialissueandmaintenanceservicepurchasing.Theprocessistemporaryprocess,andonlyisappliedtotheperiodsbeforePMimplementedforthentinInsightprojectPhase1whichhavealreadyimplementedallothermoduleofSAP联系人（关键用户 名字角色 邮件朱模块经键Key键Key键Key键Key名字 部角色 邮件 业务专PM未上线的试点单位：主要是指慧眼工程第一期中未实施PM（工厂）模块的单-PMpilotnt:ThepilotntinInsightPhaseIwhichdoesnotimplementPM(ntMaintenance)module.Processgoalsand流程目的：使PM未上线的试点单位的设备业务正常运行Processgoals：Theprocessmaketheequipmentmaintenanceof -PMpilotnthandledinthesystemproperly.Processscope：Theprocessisappliedtomaterialissueandmaintenanceservicepurchasing-PMpilot差异分析 流程图PLM-099-PLM-099-PM未上线试点单位维修业务流 -PM ntmaintenance设备有缺或发生故12进行维1填写巡检记录划巡检X2判断是否需要修维修计划维修已验不需要退维修已验且需要退13.MM-仓库领料退货流XX不需要维需要维14.判断是否存服务或备件采3制定维修计X维修计划4审核维修计维修部部存在服务备件采不存在任采X领料，服存在领需要采购件需要采购修服15MM- 5MM-仓库领料发货流6MM- 10MM- 7MM- 16FI-025后勤票审核流11.MM-8MM-9MM-仓库领料发货流X维修计划维修人PLM-099-PLM-099--PMntmaintenance12.DotheX2.judgeifrequredorMachingeisrunningNoMachingeisGoodsReturntoWarehouseProcessXXnot14Judgeifservice/sparepartX4CheckePartsepartXNomaterialissue,noSparepart15.MM-5.MM-NormalGoodsIssue6MM-)10.MM-)7.MM-PurchasingofSpare16.FI-02511.MM-ServiceProcurement8.MM-GRofSpare9.MM-NormalGoodsIssueXMaintenanceMiantenanceMaintenanceMaintenanceDescriptionofprocess步骤描述Step何时执行Whenisthestep备注11修计划员FillininspectingChecksheetrecord，andinformmaintenancenner判断是否需要维修:故障发生时Judgeifmaintenanceisrequiredornot:Maintenancennerwilldothiswhenmalfunctionhapped.2Receivedthemaintenance给相关部门.Ifmaintenancenotrequired,inform3Makesureitneedthemaintenance(includespare/puchasing4审核维修计划checkmaintenancenningWhenrecevedthemiantanance5仓库领料发货流程料thetargetofmaterialpullinglistiscostcenterofdepartment,thetype)iscostcentermaterialissue.requisitionisdirectlyforcostcenterofdepartmentandcorrespondingcosttype科目IfstockmaterialisavailableandMaterialissuefromMaintenancennerwillthematerial(materialpullinglist)directlystockmaterial.Thekeeperwillissuetheagainstthematerial6If-stockmaterialisMaintenancennerwillmaterialrequisitionstockmaterialandcorresponding步骤描述何时执行Whenisthestep备注7Buyerprintthepurchaseorder,rspreparethegoods,thenbuyersendthepurchaseordertorAfterthepurchasemanagerapprovedthe若采购金额大于5万ProcurementHeadapprovetheorderifobjectismorethantheamountof50,000yuan8Thestockkeeperreceivesparepartsphysicallyandnoticemaintenancedepartmentpeoplecheckthem.Whenthecargoarrives,goodsreceptscarriesoutinthewarehouse冻结状Goodsrecievedarefrozenbefore9仓库领料发货流程料thetargetofmaterialpullinglistiscostcenterofdepartment,thetype)iscostcentermaterialissue.requisitionisdirectlyforcostcenterofdepartmentandcorrespondingcosttype科目IfstockmaterialisavailableandMaterialissuefromnnerwillthematerial(materialpullinglist)directlystockmaterial.ThekeeperwillissuetheagainstthematerialIfmaintenanceneed3rdpartservice行相应nnerwillmaterialrequisitionmaintenancedonebyandrequest单”交给采购员在SAP系统中Buyerprintthepurchaseorder,rsprovideservices,maintenancemanagerconfirmtheservice,nnerfillinserviceinspectionAftertheserviceis维修Externalworkershouldfillinthemaintenanceworkordercompletion步骤描述Step何时执行Whenisthestep备注Dothemaintenance:conductmaintenancejob,checkandacceptthemaintenanceresultAllthepreparationjob料Materialreturntowarehouse:Theremainingmaterialandsparepartsdismantledreturnedtothewarehouseafteragreedbymaintenancennerandmaterialreturnnote(reservation)createdIfremainingmaterialormaterialdismantledexistaftermaintenanceischeckandacceptedandmachineisrunningagain.Checkifsparepartpurchasingorservicepurchasingexistorr ,checkthe andinputthethensendthe Purchasedepartmentsubmittheapprovedsettlement,Assetsaccountantcheckwhethertheisfullornot,printsoutthethendeliverthetoreviewerforaftermaintenanceischeckandandmachineisrunningAfterbuyerreceivetheBuyersendnoticetotherforAftersettlementisOther未上PM的试点工厂，维修计划工程师需要先制定维修计划（维修计划中包含备件领Inthe -PMpilotnt，maintenancennermustmakethemaintenancenning,andletthemaintenancemanagercheckit.ThendrawthesparepartorapplythesparepartorserviceintheSAPsystem.PM未上线试点单位中，领用备件之前，在系统中创建备件预留（事务代码mb21）,同me51n）；外包维修及常驻工厂的外委维修服务，在系统中创建采购订单（事务代码me21n）,（事务代码Inthe -PMpilotnt，beforedrawoutspareparts,oneshouldcreatesparepartsreservation(T-code:mb21),andalsoselectrelevantcostcenter;Ifpurchasetemporarypublicspareparts,oneshouldcreatepurchaserequisition(T-code:me51);Foroutsourcingmaintenanceorlongtermonsiteentrustmaintenanceservice,createpurchaseorder(T-code:me21n),andselectrelevantcostcenter,thanreceivethemaintenanceservice(T-code:migo),pre-made(T-code:mir7)部订单；备件预留的移动类型选择为Y09，具体操作参考第二条。Forinvestingmaintenancebusiness,financecreateinternalorder,sparepartsare ininternalorder,maintenanceserviceispurchasedtointernalorder.Concreteoperationsees2.若需采购PCS中不存在的物料或维修服务，需先外向MM申请物料主数据，然后创建采购申请。（详细请参见MM-001物料主数据流程）IfneedtopurchasematerialormaintenanceservicenotinPCS,applyformaterialMDonlinefirst,thencreatepurchaserequisition.由维修部门从系统中打印出领料单，凭领料单到库房领料。Maintainingdepartmentprintsoutmaterialpullinglistfromthesystem,thandrawoutmaterialaccordingtomaterialpullingPM未上线试点单位中维修相关的内部人员的人工费，由财务部门根据工资奖金等信息按照财务核算办法进行记录，在PM上线前，SAP中不记录人工工时。具体记录办法，参见Theinternallaborcostof -PMpilotntformaintenanceisrecordedbyfinancedepartmentaccordingaccountingprinciplebasedonsalary,bonusandetc.SAPwillnotrecordedlaborhoursbeforePMgoeslive.Refertorelatedfinancemoduleprocessfordetailrecordingmethod按照财务部门制定的核算办法进行相应的分摊，SAP后勤模块中只是将这部分费用收集到维Thecostrecordedinmaintenancecostcenterincludematerialcostandservice/sparepartpurchasingcostwillbedistributedbyfinancedepartmentaccordingaccountingprinciple.SAPlogisticisonly