品质管理质量手册焊接质量手册

最新卓越管理方案您可自由编辑章节号Chapter品质管理质量手册焊接质量手册Subject页码Page颁布令/Statement3前言/Forward41应用范围/Scope62参考标准/Normativereference6感谢阅读3术语及定义/Termsanddefinitions8精品文档放心下载4缩写词介绍/Abbreviation95要求评审和技术评审/Reviewofrequirementsandtechnicalreview10谢谢阅读6分承包/Sub-contracting147焊接人员/Weldingpersonnel15感谢阅读8实验及检验人员/Inspectionandtestingpersonnel19感谢阅读9设备/Equipment2010焊接及相关活动/Weldingandrelatedactivities25精品文档放心下载11焊接材料/Weldingconsumables30谢谢阅读12母材的贮存/Storageofparentmaterials32精品文档放心下载13焊后热处理/Post-weldheattreatment33谢谢阅读14实验及检验/Inspectionandtesting34谢谢阅读15不符合项及纠正措施/Nonconformanceandcorrectiveactions43谢谢阅读16测量、检验及实验设备的校准46/Calibrationandvalidationofmeasuring,inspectionandtestingequ谢谢阅读ipment17标识及可追溯性/Identificationandtraceability47谢谢阅读18质量报告/Qualityrecords48附录A任命书/Appointment50AnnexA附录B焊接组织结构图51

AnnexB/Structurechartofweldingcoordinationorganization

附录C焊接职责分工/Responsibilitiesofweldingcoordinators52

AnnexC精品文档放心下载附录D部门职责/Responsibilitiesofallthedepartments59精品文档放心下载AnnexD附录E修改控制/Modificationcontrol63谢谢阅读AnnexE颁布令Statement谢谢阅读谢谢阅读足顾客及有关法律法规的要求，本手册现进行换版并正式颁布，于2012年4月1日起精品文档放心下载实施。Thismanualisguidelinetoweldingqualityofourpany,isthehighestruleforweldi感谢阅读ngactivities,allstaffmuststrictlyplywithitinordertoensurethatweldingquality感谢阅读managementsystemgettoberuneffectivelyandthatweldingqualityofproductscontinu感谢阅读ouslymeetwithrequirementsofcustomersandrelevantlawsorspecifications.Nowthis谢谢阅读manualisrevisionandissuedofficiallyandtobeimplementedon1.2012.谢谢阅读总经理：Generalmanager前言ForwardXXXXXXX有限公司（以下简称为公司）成立于20XX年，位于中国XXX城——河北省感谢阅读XXXXXXXXXXXX和XXXXXXXXXXXX精品文档放心下载供应轨道车辆的铝制品部件，大量的为焊接件。XXXXCo.,Ltd(followingwillcallit“thepany”)wasbuilt-upin20XXX.Itisinthe“XX谢谢阅读XX”——XXXXXcity,Hebeiprovince.ThepanyisjointedventurebyXXXXXXGroup(follow谢谢阅读ingwillcallitXXXXl”)andXXXXXCo.,Ltd(followingwillcallit“XXXXX”).Thepany’s精品文档放心下载majorbusinessistosupplyaluminumalloypartsofrailwayvehicletoXXXXXXincludinga谢谢阅读lotofweldments.根据公司生产产品的特点，决定按照“ISO3834-2:2005完整质量要求做焊接质量控制感谢阅读体系管理。本手册编制于公司成立初期，主要为申请EN15085-2CL1级资质认证，所以谢谢阅读此手册在编制过程中将EN15085-2EN15085的第谢谢阅读3至5部分的要求。另外，公司做ISO9001或者其他质量体系认证时，此手册可作为其感谢阅读ISO3834系列标准和ISO9001谢谢阅读理体系可作为ISO9001质量管理体系的子体系。精品文档放心下载Thepanydecidestoperformweldingqualitycontrolsystemmanagementaccordingto“IS精品文档放心下载O3834-2:2005Comprehensivequalityrequirements”consideringthecharacteristico感谢阅读fproductsofourpany.Thismanualispreparedatthebeginningperiodaftersettingupth感谢阅读epany,itsmajorobjectiveistoapply“EN15085-2CL1”certification.Allthespecifi感谢阅读crequirementsofthisstandardandthethirdtothefifthpartoftheseriesstandard“EN精品文档放心下载15085”willbeconsidered.Furthermore,ifthepanydeterminestoapplyISO9001orothe谢谢阅读rqualitymanagementsystem,thismanualcanbetreatedasasubmanualofqualitymanuala谢谢阅读ccordingtoISO9001orotherqualitysystem.Corresponding,weldingqualitymanagemen谢谢阅读tsystemcanbetreatedassubsystemofqualitysystemaccordingtoISO9001basedonthere感谢阅读lationbetweenISO3834andISO9001.谢谢阅读ISO3834-2精品文档放心下载是完全按照ISO3834-2感谢阅读具体内容以ISO3834-2EN15085的相应部分的相关条款的要谢谢阅读谢谢阅读谢谢阅读关人员的协商并得到最高管理者的批准才能生效。Intheprocessofpreparingthismanual,thepilingsequencewasinccordancewithISO383感谢阅读4-2:2005inordertobeconvenientforcheckingandauditing.Allthetitlesofcorrespon谢谢阅读dingclauseareinaccordancewithISO3834-2:2005besidesclause3.Thecontentofthism谢谢阅读anualisbasedontherequirementsofISO3834-2:2005,prehensivelyconsidertherequir精品文档放心下载ementsofallthepartsofEN15085andtheactualstatusandoperability.However,becaus精品文档放心下载eofsomereasons,thismanualwillbefoundthatsomerequirementsareunreasonableandn谢谢阅读eedtobemodified.Anymodificationmustgetapprovalofthegeneralmanager.感谢阅读1应用范围/Scope2本手册规定了影响到产品焊接质量的所有因素，适用于公司所有涉及到焊接的产品，谢谢阅读涉及到多个业务部门，因此作为本公司的焊接质量控制的纲领性文件。精品文档放心下载3Thismanualspecifiesallrequirementsforallfactorsthatcaninfluenceweldingqu精品文档放心下载alityofproducts.It’ssuitableforalltheproductsinvolvedinweldingprocessing.M感谢阅读anydepartmentsofthepanywillbeinvolved.Thismanualshallberegardedasguidelineo精品文档放心下载fthepanyintheaspectofweldingqualitymanagement.精品文档放心下载4参考标准/Normativereference5引用标准中凡注明年号的，应该按此版本，未注明的使用其最新版本。感谢阅读6Fordatedreferences,onlytheeditioncitedapplies.Forundatedreferences,thela谢谢阅读testeditionofthereferenceddocument(includinganyamendments)applies.感谢阅读7ISO3834-1:2005金属材料熔化焊的质量要求-第一部分相应质量要求等级的选择准感谢阅读则8ISO3834-1:2005Qualityrequirementsforfusionweldingofmetallicmaterials-Par精品文档放心下载t1Criteriafortheselectionoftheappropriatelevelofqualityrequirements感谢阅读9ISO3834-2:2005金属材料熔化焊的质量要求-第二部分完整质量要求感谢阅读10ISO3834-2:2005Qualityrequirementsforfusionweldingofmetallicmaterials-Par感谢阅读t2Comprehensivequalityrequirements精品文档放心下载11ISO3834-5:2005金属材料熔化焊的质量要求-第五部分确认符合质量要求所需的文精品文档放心下载件12ISO3834-5:2005Qualityrequirementsforfusionweldingofmetallic谢谢阅读13EN15085系列标准（1-5部分）14EN15085:2008seriesstandard（part1-5）感谢阅读15EN287-1焊工考试-熔化焊-第一部分钢EN287-1Qualificationtestofwelders-Fusionwelding-Part1Steels精品文档放心下载ISO9606-2焊工考试-熔化焊-第二部分铝及铝合金感谢阅读ISO9606-2Qualificationtestofwelders-Fusionwelding-Part2Aluminiumandalumi谢谢阅读niumalloys.EN473无损检测-人员的资格认证EN473Non-destructivetesting-QualificationandCertificationofpersonnel感谢阅读ISO13916焊接-预热温度、道间温度及预热维持温度的测定感谢阅读ISO13916Guidanceonthemeasurementofpreheatingtemperature,interpasstempera谢谢阅读tureandpreheatmaintenancetemperatureforwelding谢谢阅读ISO14731焊接管理-任务及职责ISO14731:2008Weldingcoordination-TasksandResponsibilities谢谢阅读ISO15607金属材料焊接工艺规程及评定-一般规则精品文档放心下载ISO15607:2003Specificationandqualificationofweldingproceduresformetallic感谢阅读materials-GeneralrulesISO15609系列标准ISO15609seriesstandardISO15610~15614系列标准ISO15610~15614seriesstandard谢谢阅读ISO17635~17640系列标准ISO17635~17640seriesstandard谢谢阅读ISO/TR17663焊接-与焊接及相关工艺有关的热处理质量要求指南感谢阅读ISO/TR17663Welding-Guidelinesforqualityrequirementsforheattreatmentincon精品文档放心下载nectionwithweldingandalliedprocesses.谢谢阅读ISO5817:2003钢、镍、钛及其合金的弧焊（电子束焊除外）接头-缺陷质量等级感谢阅读ISO5817:2003Welding-Fusionweldedjointsinsteels,nickel,titaniumandtheiral感谢阅读loys(beamweldingexcluded)-Qualitylevelsforimperfections精品文档放心下载ISO10042:2006铝及其合金的弧焊接头-缺陷质量等级感谢阅读ISO10042:2006Arc-weldedjointsinaluminiumanditsalloys-Qualitylevelsforimp谢谢阅读erferctions16术语及定义/Termsanddefinitions感谢阅读17见ISO3834-1：2005,EN15085系列标准。鉴于这两个标准都是英文版的，为了不至谢谢阅读于被混乱的称呼，在此统一一下一些定义的标准中文名称。谢谢阅读18SeeISO3834-1:2005andEN15085:2008seriesstandard.Becausethesetwostandardsa感谢阅读reallEnglishrevision,herebylisttheEnglishtermsandChinesetermscorrespondingl感谢阅读y.19Weldingcoordinators：焊接管理者谢谢阅读20Responsibleweldingcoordinator:焊接主管感谢阅读21Deputyoftheresponsibleweldingcoordinator:焊接主管代表精品文档放心下载22Deputyoftheweldingcoordinator:焊接管理者代表谢谢阅读23Weldingcoordinationorganization:焊接管理机构精品文档放心下载24在我公司，焊接管理机构就是焊接中心。根据EN15085-2的5.3条规定，焊接主管谢谢阅读谢谢阅读决定才能无保留地承担起符合ISO14731的任务和职责。所以，公司必须设立焊接管理感谢阅读机构，即焊接中心。25Inourpany,weldingcoordinationorganizationis“WeldingCenter”.Accordingto谢谢阅读EN15085-2:2008clause5.3,responsibleweldingcoordinatorcanonlyberecognizedift精品文档放心下载heyareinvolvedintheorganizationofthepanyinsuchawaythattheycanaccepttheirtas感谢阅读ksandresponsibilitywithoutreservationaccordingtoISO14731.Forthispurposethey精品文档放心下载shallhavetheauthoritytoissueinstructionsandmakedecisionswhentherearetechnic谢谢阅读alproblemsindependentofmanufacturingpressures.Sothepanymustsetup“WeldingCe感谢阅读nter”.根据企业实际运行情况，增加关于“主管焊接工程师”的定义。所谓“主管焊接工感谢阅读程师”是指：主要负责某个（些）订单项目的所有或部分焊接产品的焊接技术工作。谢谢阅读Asactualmanagementmethodherebyspecifythedefinitionof“responsibleweldingeng精品文档放心下载ineer”.Responsibleweldingengineeristhatinchargeofallweldingtechniquejobofo谢谢阅读ne(some)project(s).26缩写词介绍/Abbreviations27IWE国际焊接工程师/InternationalWeldingEngineer谢谢阅读28IWT国际焊接技术员/InternationalWeldingTechnologist感谢阅读29IWS国际焊接技师/InternationalWeldingSpecialist感谢阅读30IWP国际焊接技士/InternationalWeldingPractitioner精品文档放心下载31IWIP国际焊接质检人员/InternationalWeldingInspectionPersonnel精品文档放心下载32NDT无损检测/Non-destructiveTesting精品文档放心下载33VT外观检验/VisualInspection感谢阅读34pWPS焊接工艺预规程/preliminaryWeldingProcedureSpecification精品文档放心下载35WPS焊接工艺规程/WeldingProcedureSpecification谢谢阅读36WPQR焊接工艺评定报告/WeldingProcedureQualificationRecord感谢阅读37WI作业指导书/WorkInstruction感谢阅读38NCR不符合报告/Non-conformanceRecord感谢阅读39QC质量检查/QualityCheck40要求评审和技术评审/Reviewofrequirementsandtechnicalreview感谢阅读40.1总则/General公司应针对顾客提出的招标书、询价书、合同、技术草案等要求，在承诺前组织相感谢阅读谢谢阅读精品文档放心下载精品文档放心下载精品文档放心下载的控制、成本、进度的所有变化。Thepanyshallorganizerelevantpersonneltoreviewrequirementsofcustomerbefor感谢阅读epromise(signformalcontract),suchrequirementsmaybeshowninbiddingdocuments,i感谢阅读nquirydocuments,contract,techniquedraftetc.,toensurethatthepanyhasadequater谢谢阅读esource(e.g.equipment,staff),thepanycandeliveryonthetimeandalltherequiremen精品文档放心下载tshavebeenclarified,conflictinghavebeenagreedbeforeacceptingorderorcontract.I感谢阅读fthereisdeferenceorvariationbetweenformalcontractandpreviousbiddingdocument谢谢阅读s,quotation,contract(nonformal)andtechniquedraft,thepanymustensurethatthedi谢谢阅读fferenceorvariationeasytobedistinguished,atthesametimethepanyshallletcustom谢谢阅读erknowallthevariationintheaspectofcontrol,cost,progressetc.精品文档放心下载在焊接结构件的生产制造前，应对结构件的焊接技术、质量要求开展技术评审，确精品文档放心下载谢谢阅读划地开展后序的焊接工作。Thepanyshallorganizetechnicalreviewbeforemanufacturingweldmentsaboutweld精品文档放心下载ingtechnique,qualityrequirementandconfirmpletenessandsuitabilityofalltheinf精品文档放心下载ormationrelatedweldingtoensurethatthepanycancarryoutweldingactivityorderlya谢谢阅读ccordingtodrawings,standards,contractandtechnicalagreement.精品文档放心下载40.2要求评审/Reviewofrequirements谢谢阅读感谢阅读包括：Projectdepartmentshallorganizereviewofrequirementbeforeprovidingpromi谢谢阅读setocustomer.Thecontentsofreviewshallincludethefollowing:精品文档放心下载a）将采用的产品标准及所有附加要求；theproductstandardtobeused,togetherwithanysupplementaryrequirements;谢谢阅读b）法定（法规）及常规要求；statutoryandregulatoryrequirements;感谢阅读c）制造商确定的所有附加要求；anyadditionalrequirementdeterminedbythepany;谢谢阅读d）制造商满足描述要求的能力。thecapabilityofthepanytomeettheprescribedrequirements.感谢阅读为满足顾客产品所涉及的焊接质量要求，项目部在评审前必须通知主管焊接工程师精品文档放心下载谢谢阅读感谢阅读保留要求评审的相关记录。Forsatisfyingtheweldingqualityrequirementsofproductsofcustomer,projectde精品文档放心下载partmentmustnotifyresponsibleweldingengineertoattendreviewmeeting.Reviewrec感谢阅读ordmusthavesignatureofresponsibleweldingengineer.Whenrelevantweldingquality谢谢阅读requirementsincontracthavebeenchanged,projectdepartmentshallnotifyresponsib精品文档放心下载leweldingengineertoreviewchangedcontents.Projectdepartmentisresponsiblefors感谢阅读avingreviewrecord.40.3技术评审/Technicalreview在产品的技术审查阶段，技术工艺部应通知主管焊接工程师参加技术评审，评审的谢谢阅读内容应包括：Intheprocessoftechnicalreview,techniquedepartmentshallnotifyresponsiblew感谢阅读eldingengineertoattendtechnicalreview.Thecontentsoftechnicalreviewshallincl感谢阅读udethefollowing:a）母材技术条件及焊接接头性能；parentmaterial(s)specificationandweldedjointproperties;谢谢阅读b）焊缝的质量及合格要求；qualityandacceptancerequirementsforwelds;感谢阅读c）焊缝的位置，可达性及次序，包括试验和无损检测的可达性；谢谢阅读location,accessibilityandsequenceofwelds,includingaccessibilityforinspec谢谢阅读tionandfornon-destructivetesting;精品文档放心下载d）焊接工艺规程、无损检验规程；thespecificationofweldingprocedure,non-destructivetestingprocedures;感谢阅读e）焊接工艺评定所使用的方法；theapproachtobeusedforthequalificationofweldingprocedure;谢谢阅读f）人员的认可；thequalificationofpersonnel;精品文档放心下载gselection,identificationand/ortraceability(e.g.formaterials,welds);谢谢阅读h）质量控制管理，包括某个独立检验机构的介入；quality-controlarrangements,includinganyinvolvementofanindependentinspec感谢阅读tionbody;I）试验及检验；inspectionandtesting;j）分承包sub-contracting;k）焊后热处理；post-weldheattreatment;l感谢阅读永久衬垫、喷丸、表面加工、焊缝外形；otherweldingrequirements,e.g.batchtestingofconsumables,ferritecontentofw精品文档放心下载eldmetal,ageing,hydrogencontent,permanentbacking,useofpeening,surfacefin谢谢阅读ish,weldprofile;m）特殊方法的使用，如单面焊时不加衬垫获得全焊透；useofspecialmethods(e.g.toachievefullpenetrationwithoutbackingwhenwelded精品文档放心下载fromonesideonly);n）坡口及焊缝的尺寸、细节；dimensionsanddetailsofjointpreparationandpletedweld;感谢阅读o）在车间或其它地方施焊的焊缝；weldswhicharetobemadeintheworkshop,orelsewhere;精品文档放心下载p精品文档放心下载有害气候条件；environmentalconditionsrelevanttotheapplicationoftheprocess(e.g.verylow-感谢阅读temperatureambientconditionsoranynecessitytoprovideprotectionagainstadve精品文档放心下载rseweatherconditions);q）不符合项的管理。handlingofnon-conformances;谢谢阅读主管焊接工程师应根据上述内容对产品的焊接技术要求进行评审，并签字认可。对谢谢阅读感谢阅读人员进行沟通和确认，所有问题在没有得到有效澄清和解决之前，图纸不得下发使用。谢谢阅读感谢阅读谢谢阅读核后，签字确认。Responsibleweldingengineershallperformtechnicalreviewaccordingtouppercon精品文档放心下载tentsandconfirmbysignature.Forqueriesfoundduringreview,responsibleweldingen精品文档放心下载gineershallfillthemin“technicalreviewrecordtable”andmunicatewithdesigner.感谢阅读Drawingscan’tbeissuedbeforeclarifyingandsolvingallthequeries.Ifthepanyuses感谢阅读drawingsofcustomers,responsibleweldingengineershallrequireprojectdepartment感谢阅读tomunicatewithcustomerswhenqueriesarefoundintheprocessofreview.感谢阅读感谢阅读接人员应考虑“5.2要求评审”中的四项条款内容。Followweldingactivitiesjustcanbecarriedoutaftergettingagreementandformat谢谢阅读tingformaldocuments.Responsibleweldingcoordinatorshallstamponthedrawingthat感谢阅读wasreviewedbyhim/her.41分承包/Sub-contracting精品文档放心下载感谢阅读报告和文件。Whenthepanyintendstousesub-contractedservicesoractivities(e.g.welding,in谢谢阅读spection,non-destructivetesting,heattreatment),informationnecessarytomeetap谢谢阅读plicablerequirementsshallbesuppliedbythepany.Thesub-contractorshallprovides精品文档放心下载uchrecordsanddocumentationofhisworkasspecifiedbyourpany.感谢阅读分包商的工作应以订单为准，并对我公司负责，其工作应完全符合ISO3834-2的有精品文档放心下载关要求。我公司应向客户保证分包商可以满足规定的质量要求。谢谢阅读Asub-contractorshallworkundertheorderandresponsibilityofourpanyandshallf精品文档放心下载ullyplywiththerelevantrequirementsofISO3834-2.Ourpanyshallensurethatthesub-感谢阅读contractorcanplywiththequalityrequirementsasspecified.精品文档放心下载我公司提供给分包商的信息应包括所有从要求评审（见5．2条）到技术评审(见5．3精品文档放心下载条）的相关资料。为了保证分包商符合技术要求，可能需要规定附加要求。谢谢阅读Theinformationtobeprovidedbythepanytothesub-contractorshallincludeallrel感谢阅读evantdatafromthereviewofrequirements(see5.2)andthetechnicalreview(see5.3).A谢谢阅读dditionalrequirementsmaybespecifiedasnecessarytoassuresub-contractorpliance感谢阅读withtechnicalrequirements.精品文档放心下载42焊接人员/Weldingpersonnel42.1总则/General感谢阅读产管理人员和焊接管理人员的管理，焊接管理人员对焊工、焊接操作工的管理体现精品文档放心下载在以下方面：Weldingpersonnelincludeweldersandweldingoperatorsandweldingcoordinato谢谢阅读rs.Weldersandweldingoperatorsaresupervisedbyproductionmanagementpersonne谢谢阅读landweldingcoordinatorsmeantime.Theweldingcoordinatorssuperviseweldersan谢谢阅读dweldingoperatorsbyfollowing:感谢阅读焊接管理人员决定焊工、焊接操作工能否上岗生产，能生产哪些具体的产品；

Weldingcoordinatorsdecidewhetherwelder,weldingoperatorcanattendprodu感谢阅读ctioninshopandwhatkindsofproductscanbemanufacturedbythem;谢谢阅读焊接管理人员对焊工、焊接操作工的焊接行为进行监督，发现违规有权制止，谢谢阅读并保留通过人力资源部进行处罚的权利；Weldingcoordinatorssupervisetheweldingactivitiesperformedbyweldersor谢谢阅读weldingoperators,theycanstoptheirweldingactivitieswhentheyfindwelder感谢阅读orweldingoperatordoesn’tplywithweldingprocedurespecificationorother谢谢阅读procedureruleevenpunishthembyhumanresourcedepartment;感谢阅读焊接管理人员对焊工、焊接操作工的业绩进行评估，对其岗位技能的评定起到感谢阅读决定作用；Weldingcoordinatorsevaluatetheperformanceofweldersandweldingoperator感谢阅读s,theydecidetheirqualificationregardingtotheircareerskill;精品文档放心下载焊接管理人员对处于脱产培训期的焊工、焊接操作工负完全的管理责任。谢谢阅读Weldingcoordinatorsarefullyinchargeofmanagementresponsibilityforthos谢谢阅读eweldersandweldingoperatorsduringweldingtraining(separatefromproduct感谢阅读ion);公司要为焊接制造过程控制配备足够的、有资质的人员，并进行有效的管理，以满谢谢阅读足焊接工作的需要。Thepanymustprovideadequate,qualifiedweldingpersonnelandperformavailablem谢谢阅读anagementtoassuretherequirementsofweldingwork.精品文档放心下载42.2焊工及焊接操作工/Weldersandweldingoperators感谢阅读ISO9606-2精品文档放心下载合金焊工要按EN287-1要求通过考试，并取得资格证书，焊接操作工应按EN1418要求精品文档放心下载通过考试，才能上岗工作。资格证书由公司焊接中心负责保管。谢谢阅读Allweldersmustbequalifiedandgetinternationalweldercertificatesaccordingt精品文档放心下载oEN287-1（steel、nickel、titanicandtheiralloywelder）感谢阅读orISO9606-2(aluminiumwelder).WeldingoperatorsshallbequalifiedaccordingtoEN1精品文档放心下载418andthencarryoutproduction.Allthecertificatessavedbyweldingtechnologydepa谢谢阅读rtment.感谢阅读谢谢阅读字确认，并将相关确认记录保留，作为办理证书延期手续时的证明材料。谢谢阅读Weldingcoordinatorsshallcarryoutevaluationofperformanceofwelders,welding精品文档放心下载operators(e.g.byinspectionofallthestepsofwelding,regularlycollect).Responsi谢谢阅读bleweldingcoordinatorconfirmsalltheIWcertificatesbysignatureandsaverelevant感谢阅读recordsasevidenceforprolongingvalidity.感谢阅读针对具体的产品，焊工施焊的方法、材料类别、尺寸范围、位置、接头形式应与证感谢阅读精品文档放心下载感谢阅读谢谢阅读感谢阅读感谢阅读工才能上岗操作。Foractualproducts,weldingprocess,materialgroup,dimensionscope,weldingpos谢谢阅读ition,jointtypeetc.mustbeinaccordancewithallowablerangeofIWcertificate.Howe谢谢阅读ver,therearesomebigdifferencebetweenactualproductsandstandardtestpiecesacco感谢阅读rdingtoqualificationstandard,especiallyforsomeplexproductsorspecialstructur精品文档放心下载es(e.g.thinplate),fortheseproductsIWqualificationmaybenotverysuitableand“p感谢阅读roductionweldtests”willmorebesuitableforshowingwelder’sskill.Operatingpro精品文档放心下载cedureisthatresponsibleweldingengineerdesigntheitemsofproductionweldtestsan感谢阅读dthenconsideredwelders’skillcraft,IWSorganizewelderstopractice.Theycanmanu精品文档放心下载factureactualproductsjustafterthattheinspectionandtestingoftheirproductionw谢谢阅读eldtestspiecesareacceptable.感谢阅读42.3焊接管理人员/Weldingcoordinators精品文档放心下载焊接主管必须符合EN15085-2的A级要求，一般由已取得国际焊接工程师证（IWE）精品文档放心下载的人员担当。焊接管理者代表可以由符合EN15085-2的A、B、C级人员担当。根据谢谢阅读EN15085-2的附录C，对于欲申请CL1级资质的企业，除了必有焊接主管以外，还应有感谢阅读“FurtherdeputIes”理解为精品文档放心下载焊接主管代表，或者，为了更好的理解，可以称之为“副焊接主管；将精品文档放心下载A级谢谢阅读人员担当，焊接管理者代表由B级或C级人员担当。另外，根据EN15085-2的附录C，精品文档放心下载对于CL1精品文档放心下载管代表有A级人员资质。但是，我公司要求必须具备A级焊接主管代表。感谢阅读ResponsibleweldingcoordinatormustbeinaccordancewithlevelAaccordingtoEN15感谢阅读085-2andgenerallyshallbeinternationalweldingengineer(IWE).Deputyoftheweldin谢谢阅读gcoordinatorcanbeactedbylevelA,levelBandlevelC.Forthemanufacturerpreparetoa精品文档放心下载pplyforCL1certificationaccordingtotheannexCofEN15085-2,theyshallhavedeputyo精品文档放心下载ftheweldingcoordinator.“Deputy”ofthistableshallbe“deputyoftheresponsible精品文档放心下载coordinator”and“furtherdeputies”shallbe“deputiesoftheweldingcoordinator”.谢谢阅读Generally,thepanyhasonlyoneresponsibleweldingcoordinatorandonlyonedeputyoft精品文档放心下载heresponsibleweldingcoordinatorbuthasseveral“furtherdeputies”.Responsible谢谢阅读weldingcoordinatorandhisdeputymustbelevelA,“furtherdeputies”canbelevelBor精品文档放心下载levelC.Furthermore,thereisanoteinthetableofannexCthatlevelAdeputyisnotrequi谢谢阅读redforsmallweldingmanufacturerswithasingleshopforCL1.感谢阅读应按照EN15085-2附录B对本单位焊接管理者的职责、权限进行清晰的规定，具体谢谢阅读见本手册的附录C。Responsibilityandauthorityofweldingcoordinatorsshallbespecifiedaccording谢谢阅读totheannexBofEN15085-2.AnnexCofthismanualdescribesthem.谢谢阅读焊接主管人员应能独立履行职责，按ISO3834-2标准的要求监督焊接管理过程的执感谢阅读行。当焊接主管不在现场时，应由焊接主管代表代替行使职权。精品文档放心下载Responsibleweldingcoordinatorshallcarryouthisresponsibilitiesindependent谢谢阅读lyandsuperviseweldingmanagementprocessaccordingtoISO3834-2.Whenresponsiblew谢谢阅读eldingcoordinatorisoutofhisoffice(can’tattendanyweldingmanagementactivitie谢谢阅读s)thedeputyofresponsibleweldingcoordinatorshallsubstituteforresponsibilitie精品文档放心下载sandauthorities.焊接管理者不得外聘，应为本单位正式员工。Alltheweldingcoordinatorscan’tbepersonnelofotherpaniesororganizations.感谢阅读43试验及检验人员/Inspectionandtestingpersonnel感谢阅读43.1总则/General试验和检验人员、焊接监督人员应具备相应的能力或资质，以确保检验和试验结果谢谢阅读的公正性和准确性。Inspectionandtestingpersonnelshallhavecorrespondingqualificationandexper感谢阅读iencetoensurethattheresultsofinspectionandtestingarefairandcorrect.感谢阅读如外观检验人员未取得国际焊接质检人员证书，应由公司焊接主管人员确认其工作感谢阅读能力。Ifthepersonnelperformedvisualinspectiondon’thaveinternationalweldingins精品文档放心下载pectionpersonnelcertificate,theymustbetrainedandqualifiedbyresponsibleweldi精品文档放心下载ngcoordinator.43.2无损检测人员/Non-destructivetestingpersonnel.精品文档放心下载公司应配备足够的符合要求的相应级别的无损检测人员，以满足焊接结构件无损检精品文档放心下载EN473谢谢阅读VT谢谢阅读通过IWE对其进行VTIWIP证书则更好。谢谢阅读Thepanyshallallocateadequatequalifiednon-destructivetestingpersonnelform精品文档放心下载eetingwiththetasksofweldingstructureproducts.Non-destructivetestingpersonne感谢阅读lshallbequalifiedaccordingtoEN473andgetcertificates.ThecertificateofVTperso谢谢阅读nnelisn’tmandatorybutthepanymustprovetheirabilityatleast(e.g.IWEprovidessp感谢阅读ecialtrainingatVTtothem).It’smoresuitableiftheyhaveIWIPcertificates.感谢阅读不同等级的无损检测人员应按EN473的要求实施其资质所允许范围内的工作内容。感谢阅读一级资质的NDT人员可以执行NDTNDT感谢阅读NDT谢谢阅读执行监督。Allthenon-destructivetestingpersonnelshallperformtheirworkintheavailable感谢阅读scopedescribedontheircertificatesaccordingtoEN473.Thepersonnellevel1cancarr谢谢阅读youttestsbutcan’tevaluatethetestingresultandissuetestreport.Thepersonnelle精品文档放心下载vel2orlevel3canevaluateresultsandissuereportandtheycanberesponsiblepersonne精品文档放心下载lintheareaofnon-destructive,otherwiseonlyresponsibleweldingcoordinatorcanbe精品文档放心下载inchargeofabovetasks.无损检测人员资质证书由焊接中心或人力资源部保管，焊接中心按EN473标准的规谢谢阅读定提供证书延期的证明文件，组织无损检测人员质资的重新认证。感谢阅读NDTcertificatessavedbyWeldingcenterorHRdept.Weldingcentershallprovideevi精品文档放心下载denceforprolongingasspecifiedbyEN473andorganizerecertification.谢谢阅读44设备/Equipment44.1生产和试验设备/Productionandtestingequipment谢谢阅读为满足焊接结构件的生产制造，公司应配备足够、适用的生产和试验设备。结合产精品文档放心下载品生产任务量、生产周期以及产品的技术、质量要求，公司应识别、确定所需的设备，感谢阅读当不能满足要求，应考虑提出设备需求的申请，并提供满足需求的生产和试验设备。谢谢阅读Thepanyshallprovideadequateandsuitableproductionandtestingequipment.Thep谢谢阅读anyshallidentifyandconfirmthequantityandtypebasedonproductionextent,deliver精品文档放心下载ycycleandtechnical,qualityrequirementofproducts.Whenequipmentsexistcan’tsa精品文档放心下载tisfywithrequirementsthepanyshallpurchasenewequipment.精品文档放心下载焊接生产制造所需的设备应包括：Thefollowingequipmentshallbeavailable,whennecessary:感谢阅读a）焊接电源及其它机器(powersourcesandothermachines(e.g.sootexhaustequipment)；感谢阅读b）满足要求的坡口加工及切割（包括热切割）设备；equipmentforjointandsurfacepreparationandforcutting,includingthermalcutt精品文档放心下载ing;c感谢阅读视、测量设备；equipmentforpreheatingandpost-heattreatmentincludingtemperatureindicator感谢阅读asrequirementofproductorweldingprocedure;精品文档放心下载d）必要的夹具及固定机具；jigsandfixtures;e）必要的用于焊接生产的搬运设备；cranesandhandlingequipmentusedfortheproduction;谢谢阅读f）与焊接生产直接相关的个人劳保用品及其它安全设备；精品文档放心下载personnelprotectiveequipmentandothersafetyequipment,directlyassociatedwi感谢阅读ththeapplicablemanufacturingprocess;谢谢阅读g）表面清理设备；facilitiesforsurfacecleaning;感谢阅读h）破坏性试验及无损检验设备。destructiveandnon-destructivetestingfacilities;精品文档放心下载44.2设施的表述/Descriptionofequipment谢谢阅读感谢阅读要焊接生产设备、设备最大能力等。应包括：Productiondepartmentshallmaintainalistofessentialequipmentandfacilitiesu谢谢阅读sedfortheproduction.Thislistshallidentifyitemsofmajorequipmentforproduction,c谢谢阅读apacityofequipmentandareaofworkshop,forexample:精品文档放心下载a）搬运设备的能力；maximumcapacityofcranes;b）车间焊接加工产品的最大尺寸；sizeofponentsthattheworkshopisabletohandle;感谢阅读c）机械化或自动化焊接设备的功率；capabilityofmechanizedorautomaticweldingequipment;精品文档放心下载d）焊后热处理炉的最大尺寸和温度(如果有)；dimensionsandmaximumtemperatureoffurnacesforpost-weldheat精品文档放心下载treatment(ifhave);e）冲切、弯曲及剪板机设备的加工能力；capacitiesofrolling,bendingandcuttingequipment；感谢阅读f)用于焊接方法的电源总数；totalnumberofpowersourcesforthedifferentprocesses.精品文档放心下载44.3设备的适用性/Suitabilityofequipment感谢阅读设备应保证完好可正常使用，其能力应能满足焊接结构件生产的技术、质量要求。精品文档放心下载Theequipmentshallbeassuredingoodconditionandsuitableforusingandtheircapa精品文档放心下载bilitysatisfywithtechnicalandqualityrequirementoftheproductionofweldment谢谢阅读sl.44.4新设备/Newequipment焊接新设备的购置、验收，执行公司相关设备管理规定，验收合格并经负责焊接设精品文档放心下载感谢阅读Procurement,checkandacceptanceofnewequipmentshallbecarriedoutaccordingto精品文档放心下载thedocumentsformanagementofequipment.Allthenewweldingequipmentandrelevanteq精品文档放心下载uipmentareavailablejustafterweldingcoordinator’ssignaturethatinchargeofthe精品文档放心下载assuranceofweldingequipment.CheckandacceptancerecordsaresavedbyProductionde谢谢阅读partment.44.5设备维护/Equipmentmaintenance精品文档放心下载生产部负责建立设备的日常维护计划，确保设备中那些控制焊接工艺规程参数的部谢谢阅读谢谢阅读项目，如：Productiondepartmentisinchargeofpreparingdocumentedplansforthemaintenanc谢谢阅读eofequipment.Theplanshallensuremaintenancechecksofthoseitemsintheequipmentw谢谢阅读hichcontrolvariableslistedintherelevantprocedurespecifications.Theplansmayb谢谢阅读elimitedtothoseitemswhichareessentialforassuringthequalityoftheproduct.Fore感谢阅读xample:a）用于焊接设备操作的电流表、电压表、保护气压力表、流量计的状态；感谢阅读conditionofammetersandvoltmeters,flowmetersetc.usedfortheoperationofthew精品文档放心下载eldingequipment;b）电缆、软管、接头等的状态；conditionofcables,hoses,connectors,etc.;精品文档放心下载c）机械化及(或)自动化焊接设备中控制系统的状态;conditionofcontrolsysteminmechanizedand/orautomaticweldingunit;精品文档放心下载d）送丝机构及导管的状态。conditionofwirefeedersandconduits;感谢阅读e)测温仪器的状态conditionoftemperature-measurementinstruments.感谢阅读设备使用者负责日常的设备状态检查，填写相应的检查记录。对于生产过程中出现感谢阅读精品文档放心下载备。Theusersofweldingequipmentcarryoutdailyinspectionofweldingequipmentandfi精品文档放心下载lloutcorrespondingtable.Fortemporarybreakdownofequipmentduringproductionpro感谢阅读cess,themaintenancepersonnelshalldealwiththatonthetime.感谢阅读45焊接及相关活动/Weldingandrelatedactivities谢谢阅读45.1焊接生产计划/Productionplanning精品文档放心下载根据ISO3834-5对应条款要求，在产品技术准备阶段，公司应对产品的焊接制造相精品文档放心下载关活动进行策划，编制适宜的焊接生产计划文件。文件的内容至少应包括：谢谢阅读AccordingtocorrespondingclauseofISO3834-5,thepanyshallcarryoutplanningfo谢谢阅读rrelatedweldingmanufacturingactivitiesofproductsandpreparesuitableweldingpr谢谢阅读oductionplanningdocuments.Thecontentsofthedocumentsshallincludeatleast:感谢阅读a）结构制造(即单件、组件及最终总装件的)顺序规定；感谢阅读Specificationofthesequencebywhichtheconstructionshallbemanufactured，感谢阅读e.g.assinglepartsorsub－assembliesandtheorderofsubsequentfinalassembly;谢谢阅读b）制造结构所要求的每种工艺方法标识；identificationoftheindividualprocessesrequiredtomanufacturetheconstructi谢谢阅读on；c）相应的焊接及相关工艺规程的编号；referencetotheappropriateprocedurespecificationsforweldingandalliedproce谢谢阅读sses；d）焊缝的焊接顺序；sequenceinwhichtheweldsaretobemade，ifapplicable精品文档放心下载e）实施每种工艺方法的指令及时间；orderandtiminginwhichtheindividualprocessesaretobeperformed精品文档放心下载f）试验及检验规程(包括任何独立检验机构的介入)；specificationforinspectionandtesting，感谢阅读includingtheinvolvementofanyindependentinspectionbody；精品文档放心下载g）环境条件，如防风、防雨；environmentconditions，tectionfromwindandrain谢谢阅读h）批量、元件或部件的项目标识；identificationbybatches，ponentsorpartsasappropriate精品文档放心下载i）合格人员的指派；allocationofqualifiedpersonnel;感谢阅读j）工作试件的安排。arrangementforanyproductiontest.感谢阅读根据EN15085-4：2008，4．1条款，焊接计划文件主要包括以下文件：制造过程计谢谢阅读WPS谢谢阅读感谢阅读离计划、电子零件特殊指导等。Accordingtoclause4.1ofEN15085-4:2008,weldingplanningdocumentsbasicallyin谢谢阅读cludebelowdocuments:manufacturingprocessplans,weldingsequenceplans,testingp谢谢阅读lanningdocumentsandWPS.Furthermoretheymayincludeotherdocumentssuchastacking精品文档放心下载sequenceplans,repairingplans,documentsforjigsandtools,remarksforprotectiono感谢阅读flabourandhealth,plansforseparatingofdamagedparts,specialinstructionsforele谢谢阅读ctronicparts.综合考虑ISO3834-2与EN15085-3、EN15085-4、EN15085-5,并结合我公司的实际情感谢阅读况，我们的焊接生产计划应包括以下文件：制造过程计划、焊接顺序计划、接头列表、感谢阅读焊接工艺规程（WPS精品文档放心下载ComprehensivelyconsideringISO3834-2andEN15085-3,EN15085-4,EN15085-5andac感谢阅读tualstatusofourpany,ourweldingproductionplanningdocumentsaredeterminedasfol精品文档放心下载lowing:manufacturingprocessplans,weldingsequenceplans,jointlist,WPS,product感谢阅读ionsweldtestsplans,inspectionandtestingplanningdocuments.谢谢阅读以上计划文件可当做为技术文件，技术工艺部编制制造过程计划，焊接中心编制其精品文档放心下载精品文档放心下载（WPS(WI)感谢阅读计划等等。Aboveplanningdocscanberecognizedastechnicaldocsandpreparedbyweldingtechn感谢阅读iquedepartmentbesidesmanufacturingprocessplanbyTechnologydepartment.Welding谢谢阅读technicalpersonnelofweldingtechniquedepartmentarechargeofpreparingweldingse谢谢阅读quenceplans,jointlist,WPS,productionsweldtestsplans,inspectionandtestingpla谢谢阅读nningdocument.Maybeadditionaltoworkinstructions(WI)andrepairingplansetc.isn谢谢阅读ecessary.对于a)-j)精品文档放心下载关系见下表。Aboveweldingproductionplanningdocumentscanincludealltherequirementsofite精品文档放心下载msfroma)toj).Thecorrespondingrelationbetweendocumentationandaboveitemscanre精品文档放心下载ferencebelowtable.文件类型/Typeofdocumentation可以涵盖备注/Remark谢谢阅读的条款/Itemscanbeincluded制造过程计划/manufacturingprocessplanse),h),g)谢谢阅读接头列表/Jointlistb),c),i)格式参考EN15085-3附录感谢阅读焊接顺