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RRMD型煤矿用耐磨多级离心泵MODELMDWEARABLEMINEMULTI-STAGECENTRIFUGAL使用说明书Operationinstallation安装、使用产品前,请仔细阅读使用说Pleasecarefullyreadtheoperationinstructionsbeforeuseofthe警 YB2YBKY
Pleasecarefullyreadthemanualsofthisproductandtherelevantcorollaryonesbeforeuseandfollowthesafeoperationprovisionsthereinduringinstallation,useandrepair.Donotletthepumpworkforalongtimewithasmallorzeroflow,otherwisethevibrationwiththepumpunitandevenvaporizationwiththeliquidbeingpumpedwouldbecaused,leaving injuryandequipmentdamage.Asthepumpisarotatingequipment,sothepowermustbecutoffbeforetoinstallorrepairthepumpunitinordertoavoid alinjury.Beforeuseofthepump,checkifthecableisbroken,bentandwellgroundedand,duringwork,neverletyourhandinorremovetheprotectivecoverinordertoavoidalinjury.Donotstartthepumpafterturningonthepoweruntilitsmovingdirectionbeingcheckedcorrectbyspot-pressingtheswitchbutton.Asofthecorollarymotorusedinthecoalmine,theoneinYB2seriesisok,butcannotbeusedfortheminingsurface,forwhichtheoneinYBKseriesisworkable.ThoseinYseriescannotbeusedinsideofmines.Mountaclutchprotectivecoverforthesakeofalsafety.Topreventbothpumpandmotorshaftsfrombeingagainstwitheachothertocausebreakdownandeventhemotor'sburning-outafterthepumpstartsmoving,firstpullthepumpshaftoutwardtowardsthepumpclutchtotheutmostextentbeforeadjustingtheintervalbetweenthetwoclutchespfbothpumpandmotorandthenadjustitaccordingtotherequirementsetforthinthemanual.CONTENTS 04 04AdoptRangeof 04Calculationoftheerection 05Model 05Descriptionof 06StructuraldrawingofmodelMD 10MaintechnicalregimeofmodelMD 31ExternalanderectiondimensionsofmodelMDAssemblyanddetectionof 44Erectionofthe 44Start,runandstopofthe 45Maintenanceand 47Failurescausesand 48Referencetableforpipeline 49Transportationandstorageofe匣匣匣 MD型煤矿用耐磨多级离心MD单吸多级节段式离心泵,主要用千煤矿输送清水及固体颗粒含量不大千.5%体积浓度的中性矿井水,粒度0.毫米,液体的温度不超过80'适合千矿山、工厂及城市给排水用。MT/Tl14- 流晕(Q)15-500才芴禾呈(H)64-HszHa-Hv-心Hs-
MDsingle-suctionmulti-stagesectional-typecentrifugalpumpisusedtotransportthecleaIWaterandtheneutralliquidofpitwaterwithsolidgrain,(1.5%.Granularity<0.5mm.Thetemperatureoftheliquidisnotover80°C.Thepumpsaresuitableforwatersupplyanddrainageinmines,factoriesandMT/Tl14-2005Wearableminemulti-stagecentrifugal 15-500 64-1790Theerectionheightofthepump,thatistheverticaldistancefromthesuckedliquidsurfacetothepumpshaftshouldbelessthanitwhichshouldbetakenintoconsiderationforuserstose-lectthepump,iscalculatedperthefollowingformulaOfHsz--theerectionheightsetwiththeHa---theheadoftheatmosphericpressureundertheconditionsonthespotofuse(m)Hv---theheadofthevapourizedpressureunderthetem-peratureoftheliquidbeingumped(m)L..Hs--thelostheadofthesuck-inpipeline(m)NPSH3--thenecessaryvalueofNPSHgivenintheta-■bleofperformance■MODELMDWEARABLEMINEMULTI-STAGECENTRIFUGAL e匣匣贯MD280 43X3泵级数Pumpstage泵设计点单级扬程值(mm)Single-stageheadvalueatthedesignedpointofthe泵设计点流呈值(m3/h)Capacityvalueatthedesignedpointofthe 煤矿用耐磨多级离心泵Wearableminemulti-stagecentrifugalpumpL成,用拉紧螺栓将各段夹紧,构成。MD型泵吸为水平方向,出口垂直向上。
ModelMDpumpconsistsoffourparts,statqrrotor,bea-ringandshaftseal:I.Statorconsistsofinlet,m成leandoutletsectionsandtheguidevaneetc.,withthetake-upbolttightlyclamalIsectionstoformawotkingroom.Theinletofitstandshorizontallywhiletheoutletverticallyupward.Rotorconsistsoftheshafimpeller,balancingdiskandmuffetc.,theshaftpassesthepowertotheimp如rtohaveitwork;thebalancingdisloalancestheaxial ;andreceablemuffismountedonbothsidesoftheshafttoprotectit.TherearerollingandslidingTherollingbearingconsistsofbearingseabearingandbearingglandandusesgreasefcrlubrication.Theslidingbearingconsistsofbearingbcxlyandcover,liner,dust-proofdisk,oilleveller,oilthrowingringetc.,andusesthinnedoilforlubricatirn.Theshaftissealedwithstiffingandtheshaftsealconsi-stsofthesealingconents,stuffing,baffle.The!iqurlinthesealingwork-rmmfunctionswater-sealing,water-coolingandwaterlubricatingandthewaterforwater-sealingcomesfromthepreffiurewaterinsideofthepump.Inaddition,thepumpisdirectlyactIBtedbytheprimem-overthroughtheelasticclutchand,viewingfromtheprimemover,movesCW.098765432■ 098765432■泡南MD25-30、MD46-30、MD46-50、MD85-45、MD155-30、MD280-43、MD280-65、MD450-60、MD500- 沺图—用滚动轴承支承Fig.1Supportedwiththerolling 联轴Clutch联轴Clutch轴承Bearing吸入Inlet7Middle-9导Guidepipepart平衡Balancing填料Stuffing$ 24填料Stuffing6密封Seal-8叶吐出Outlet平衡Balancing轴MODELMDWEARABLEMINEMULTI-STAGECENTRIFUGAL型煤矿用耐磨多级离8型煤矿用耐磨多级离8 联轴器部前轴承部吸入中末级导水封管部后轴承部平衡导轴填料压盖部密封叶吐出填料函平衡导叶rr----------------MODELMDWEARABLEMINEMULTI-STAGECENTRIFUGALPUM0图三用滑动轴承支承(强制润滑)Fig.2Supportedwiththesliding0轴轴南联轴Clutch前轴BearingInletGuide9吐出Outletpipepart密封Seal-平衡Balancing24填料Stuffing6中Middle-末级导叶guide平衡Balancing填料Stuffing叶后轴Bearinge匣匣匣 MD型煤矿用耐磨多级离心MD25-30型泵单级性能曲线图Single-stageperformancecurvediagramofmodelMD25-30MD25-MD25-(单级性能IQ豆IQ-凶n
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5 5MD型泵安标受控主要零(元)部件明细表ListofthematerialsofthecontrolledcomponentswithmodelMD泵型PumpNo级of名称型号备注MD25-3-隔爆型三相异步电见安装尺寸、表seeinstallationdimension83-进水段Water-in材质Material:D3-中段汕ddle材质Material:QTS00-D3-出水段Water-out材质Matenal:QT500-D级Noof额定流晕RatedRatedheadRatedspeed级Noof额定流晕RatedRatedheadRatedspeed功率效必需汽蚀余轴功Shaft电机额定功Motorrated348891028II.I148641930748I3022284822262837r429832372242783245MODELMDWEARABLEMINEMULTI-STAGECENTRIFUGAL e匣匣贯MD46-30型泵单级性能曲线图Single-stageperformancecurvediagramofmodelMD46-30卫5033卫5033Q-Q-
5252 542 MD型泵安标受控主要零(元)部件明细表Listofthematerialsofthecontrolledcomponentsw1thmodelMD泵型PumpNo级of名称型号备注MD46-3-隔爆型三相异步电见安装尺寸、表seeinstallationdimension83-进水段Water-in材质Material:D3-中段汕ddle材质Material:QTS00-D3-出水段Water-out材质Matenal:QT500-DMD46-30型耐磨煤矿用多级离心泵性能表PerformancetableofmodelMD46-30wearableminemulti-stagecentnfugal级Noof额定流晕RatedRatedheadRatedspeed功率效必需汽蚀余轴功Shaft电机额定功Motorrated83161723262967834847483991248484MD46-50型泵MD46-50型泵单级性能曲线图Single-stageperformancecurvediagramofmodelMD46-500565(单级0565(单级性能20ll0520ll05◦
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8686967.I25.I电机额定功MotorratedShaft佃卜\'(功率Ratedspeed定扬额定级Noof435.0 5.085 95.06005608 87■MD型泵安标受控主要零(元)部件明细表ListofthematerialsofthecontrolledcomponentswithmodelMD泵型DR58258258258258258258258.8S...R58258258258258258258258.8S.......................PN22322322322322322322322322232ienOfc434434344344344344344344356656656656656656656656656566E5.05.020)hem652087516ll22l272c8388 838 8383..3..3..3..3..3..3..3..38aR,1065065065065065065065065065063453453453453453453453453453464MD85-45型泵单MD85-45型泵单级性能曲线图Single-stageperformancecurvediagramofmodelMD85-45H[
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0404 866NPSH3[2100MD型泵安标受控主要零(元)部件明细表Listofthematerialsofthecontrolledcomponentsw1thmodelMD泵型PumpNo级of名称型号备注MD85-2-隔爆型三相异步电见安装尺寸表SeeinstallationdimensionB2-进水段Water-in材质Matena!,D2-中段M1ddle材质Material:QTS00-D7-材质Material:ZG270-2-出水段Water-out材质Material:QTS00-D7-材质Matenal:ZG270-MD85-45型耐磨煤矿用多级离心泵性能表PerformancetableofmodelMD85-45wearableminemulti-stagecentnfugal级Noof额定流晕RatedRatedheadRatedspeed功率效必需汽蚀余轴功Shaft电机额定功Motorrated227284274576015527727515627727IOI1069782791304MD85-67型泵单级性能曲线图Single-stageperformancecurvediagramofmodelMD85-67(单级性能(单级性能543◦111111111111I凶000864NPSH耳MD型泵安标受控主要零(元)部件明细表ListofthematerialsofthecontrolledcomponentswithmodelMD泵型PumpNo级of名称型号备注MD85-3-隔爆型三相异步电见安装尺寸表SeeinstallationdimensionB3-进水段Water-in材质Matena!,D3-中段M1ddle材质Material:QTS00-D5-材质Material:ZG270-3-出水段Water-out材质Material:QTS00-D5-材质Matenal:ZG270-MD85-67型耐磨煤矿用多级离心泵性能表PerformancetableofmodelMD85-67wearableminemulti-stagecentnfugal级Noof额定流晕RatedRatedheadRatedspeed功率效必需汽蚀余轴功Shaft电机额定功Motorrated5836827154271597527122151166271571582715175920527MD155-30型泵单级性能曲线图Single-stageperformancecurvediagramofmodelMD150-30◦_◦_ 5 5Q35M((m31HHm31HH=nn4540nn4540353025807060508070605040n◦/NQNQ
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8 80303020201015353N433m29332933293329332929332933293329332933000000000027272727277777777777IIII,,692/2/MD型泵安标受控主要零(元)部件明细表ListofthematerialsofthecontrolledcomponentswithmodelMD隔隔爆型三相异步电动泵型IIIMotorrated轴功Shaft效功率Ratedspeed定IIIMotorrated轴功Shaft效功率Ratedspeed定迁级Noof星余钊R.m29S33P333333必率i)00000000Ofc27272727fie(77777777E程扬hml4060282008605035928062241089564016887043ed6699lllllllll22122222233额333333333333333333333333L343434534534534534534534cdR晕流,1扣195590195590195590195590195590195590195590195590ITllllllllllllllllllllllllll额24MD155-67型泵单级性能曲线图Single-stageperformancecurvediagramofmodelMDI55-67丑丑
64NPSH耳2 MD型泵安标受控主要零(元)部件明细表ListofthematerialsofthecontrolledcomponentswithmodelMD泵型PumpNo级of名称型号备注MDl55-3-隔爆型三相异步电见安装尺寸表SeeinstallationdimensionB3-进水段Water-in材质Matena!,D3-中段M1ddle材质Material:QTS00-D5-材质Material:ZG270-3-出水段Water-out材质Material:QTS00-D5-材质Matenal:ZG270-MD155-67型耐磨煤矿用多级离心泵性能表PerformancetableofmodelMD155-67wearableminemulti-stagecentrifugal级Noof额定流晕RatedRatedheadRatedspeed功率效必需汽蚀余轴功Shaft电机额定功Motorrated973114416565191624733029196MD250-l50(A)型泵单级性能曲线图Single-stageperformancecurvediagramofmodelMD250-I50(A)川m]240lo8olo8o52110909
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三 三66 NPSH3[百 400MD型泵安标受控主要零(元)部件明细表ListofthematerialsofthecontrolledcomponentswithmodelMD泵型Pump名称型号备注MD250-5-隔爆型三相异步电见安装尺寸、表seeinstallationdimension85-进水段Water-in材质Material:D5-中段汕ddle材质Material:ZG270-D5-出水段Water-out材质Material:ZG270-DMD250-l50(A)型耐磨煤矿用多级离心泵性能表PerformancetableofmodelMD250-l50(A)wearablemmemulti-stagecentnfugal级Noof额定流晕RatedRatedheadRatedspeed功率效必需汽蚀余重轴功Shaft电机额定功Motorrated556575895须配稀油MD280-43型泵单级性能曲线图MD280-43型泵单级性能曲线图Single-stageperformancecurvediagramofmodelMD280-43((单级性能巳04040303
5353 543543 400MD型泵安标受控主要零(元)部件明细表ListofthematerialsofthecontrolledcomponentswithmodelMD泵型隔爆型三相异步电D级额定流晕Rated 额定扬 额定转功率效级额定流晕Rated 额定扬 额定转功率效重NoofRatedRated轴功Shaft电机额定功MotorratedHN58l420828745330658l430828453310658l4034082874533106581403082874533106581403608287453310658140370828745331065140302874531065l403902874■5306MD280-65型MD280-65型泵单级性能曲线图Single-stageperformancecurvediagramofmodelMD280-65丑丑
NPSH3[ MD型泵安标受控主要零(元)部件明细表Listofthematerialsofthecontrolledcomponentsw1thmodelMD泵型PumpNo级of名称型号备注MD280-6-隔爆型三相异步电见安装尺寸、表seeinstallationdimens,on86-进水段Water-in材质Material:D6-中段汕ddle材质Material:ZG270-D6-出水段Water-out材质Material:ZG270-DMD280-65型耐磨煤矿用多级离心泵性能表PerformancetableofmodelMD280-65wearableminemulti-stagecentrifugal级Noof额定流晕RatedRatedheadRatedspeed功率效必需汽蚀余轴功Shaft电机额定功Motorrated677932779339352828l774492779361167822MD300-150型泵单级性能曲线图Single-stageperformancecurvediagramofmodelMD300-150
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8 4MD型泵安标受控主要零(元)部件明细表ListofthematerialsofthecontrolledcomponentswithmodelMD泵型Pump名称型号备注MD300-5-隔爆型三相异步电见安装尺寸、表seeinstallationdimens,on85-进水段Water-in材质Material:D5-中段汕ddle材质Material:ZG270-D5-出水段Water-out材质Material:ZG270-DMD300-150型耐磨煤矿用多级离心泵性能表PerformancetableofmodelMD300-I50wearableminemulti-stagecentrifugal级Noof额定流晕ated额定扬Ratedhead额定转Ratedspeed功率轴功 电机额定功Shaft Motorrated效必需汽蚀余583766683766783I688369683683766须配稀油MD300-150(A)型泵单级性能曲线图Single-stageperformancecurvediagramofmodelMD300-l50(A)
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三旦 三 MD型泵安标受控主要零(元)部件明细表ListofthematerialsofthecontrolledcomponentswithmodelMD泵型Pump名称型号备注MD300-5-隔爆型三相异步电见安装尺寸、表seeinstallationdimens,on85-进水段Water-in材质Material:D5-中段汕ddle材质Material:ZG270-D5-出水段Water-out材质Material:ZG270-DMD300-l50(A)型耐磨煤矿用多级离心泵性能表PerformancetableofmodelMD300-l50(A)wearablemmemulti-stagecentnfugal级Noof额定流晕RatedRatedheadRatedspeed功率效必需汽蚀余重轴功ShaftMotorrated5837666837667836883683766须配稀油MD450-60型泵单级性能曲线图Single-stageperformancecurvediagramofmodelMD450-60
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80三70言60三[ []三三0]=言巨7060言50三[m]£HSd[m]£HSd |Q-NPSH3 545435444554543544454435356355665053060008016808879805l0600653053l23l8l20巨二二10 MD型泵安标受控主要零(元)部件明细表泵型级名备MD85-3-隔爆型三相异步电见安B3-进水材质:QTS00-D3-材质:QTS00-D3-出水材质:QTS00-D贞定流级计·····贞定流级计······◦54354354444454454435635566563556 4002000080641528402223324428540600600653053053l23l23120653l2Ih46额定扬额定转功效必需汽蚀余重轴功电机额定功544435006090653
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____三___________三_____[[AV-]05_0553_53_02_02_______[m][m]l66_4_4__22I◦—级名备3-隔爆型三相异步见安装尺寸3-进水材质级名备3-隔爆型三相异步见安装尺寸3-进水材质:QTS00-MDl50-3-材质:QT500-3-出水材质:QT500-BDII13■额定流功率级额定扬 额定转额定流功率级额定扬 额定转匐必需汽蚀余 重DDI3334 轴功电机额定功(405764340784052755764340784052755764376430784527557643078452755[惮级性[mHmH%n%n70605040706050402020
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MD280-100型泵单级性·;lmmo0·;lmmo0812__ QHHO8200l[Ap-][Ap-]o20ll8P76000760000087653h[m]£HSd54QL,,h[m]£HSd54QL,,1,,_,]7002lMD型泵安标受控主要零(元)部件明细材质:QT500-出水材质:QT500-出水2-材质:QT500-中2-材质:QTS00-进水2-见安装尺寸隔爆型三相异步电动2-备名级BDDDMD280-DDD电机额定功轴功必需汽蚀效(额定转额迁电机额定功轴功必需汽蚀效(额定转额迁芴\rI()sI,I,rT`22额定额定流功率级55477747774777477770885l2676767676700002200220022002224654775477750307700408867002247477747774777504099676700220022oo5oo5670022■
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Hi- .2.2...2..2.2.334339670025 3937496ll97ll099678l80三70言 EE月三—二三130— 二三三三言llO:三:,,[%]80汇70 60言[E][E]£HSd40巨30三三2010三三二 MD型泵安标受控主要零(元)部件明细表泵型级名备MD420-2-隔煤型三相异步电动见安B2-进水材质:QT500-D2-材质:QT500-D2-出水材质:QT500-D级91505.I级91505.II电机额定功轴功重个虫功率额定转额定扬额定流v....2.2.33433433433433433433433433\9965965965965965965966776776776776776776......3 66653 359220170 4622233 5556607407407407407407407407407407407Ol301301301301301301301301301301lllllllllllllllllllllllllllllllloooooooooooooooooooooooooooooo628628628628628628628628628628623443443443443443443443443443443424e匣匣匣 MD型煤矿用耐磨多级离心MDS00-57型泵单级性能曲线图QQQ-NPSH3ri[%]
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9630MD820-3-隔爆型三相异步电动B3-材质Material:QT500-D3-中段Middle材质Material:QT500-D3-材质Material:QT500-DMD820-MD820-3055261820654227113556755227565562275655722756158227214756859227239856MD型煤矿用耐磨多级离MD1100-86型泵单级性能曲线Single-stageperformancecurvediagramofmodelMD1100-86H[m]
MD1100-(单级性能
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7654MD820-3-隔爆型三相异步电动B3-进水段Water-in材质Material:QT500-D3-中段Middle材质Material:QT500-D3-出水段Water-out材质Material:QT500-DMD1100-MD1100-224430556656351244859533059316351411675430512786351142072441412553056351176472441750563056351210972441996573052198635142306583052483635127977MMODELMDWEARABLEMINEMULTI-STAGECENTRIFUGALPUML入 出LL3K L3p)p)HKH心H心G装短管的泵出口法 不装短管的泵出口法芒i3i3l皂0图三MD25-30、MD46-30型泵的外形及安装尺寸图Fig.3Figureanddimensionfigureforsenespump 0■
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