花洒水箱开发项目可行性评估

花洒水箱开发项目可行性评估2目录············································3项目评估开展思路·····································4水箱市场调查2011····························6项目实施切入点选定····································7切入品番采购成本····································8-9水箱技术标准与品质要求水箱主要组件······································10-13水箱配件的技术要求···································14全部自制可行性评估全部自制水箱组装工艺评估························16-17组装工艺策划与人力评估·······························183全部自制设备投入评估·····························19-20注塑、装配人力投入评估·····························21旧算法成本投入评估······························22-23新算法成本投入评估······························24-25全部自制方案优劣对比·······························26部分自制评估部分自制方案思路与图片···························27-32部分自制工艺评估··································32设备投入评估····································33-34旧算法成本投入评估·································35新算法成本投入评估·································36部分自制优劣对比····································37三种方案比较评价各方案成本对比···································38-39三种方案评估·······································404项目背景公司战略：走整体卫浴路线现行状况：定单量较大市场需求量全部外购,故利润空间小。董事长决定：为了完善集团定位、争取低成本和公司形象故决定开发水箱生产。5项目开展思路由于公司刚刚涉足水箱开发生产领域，需不断积累生产开发经验；本项目计划先从集团内部已有市场入手，先评估其中典型两款，确认其可行性。6阶段一

水箱市场调查71、2011年集团水箱订单状况分析82、集团订单状况排列图与项目实施切入点选定1、HH169为去年促销销售量，往年销量并不稳定2、故将评估HH108、hh40002两款转为内制的可行性。93、2010年、2011年HH1008、HH40002采购成本2010年2011年型号年销售量采购价（含税）采购价（不含税）销售价年销售量采购价（含税）采购价（不含税）销售价HH008434435243.1671.97539355243.1678.86HH400022631655.1045.7370.282767155.1045.7376.1210阶段二

水箱技术标准与品质要求111、水箱主要组件水箱箱体、上盖配件12进水阀排水阀13进水阀排水阀按钮排水阀142、水箱配件的技术要求15阶段三

水箱可行性评估16方案一全部自制可行性评估171、全部自制水箱组装工艺评估182、全部自制水箱组装工艺策划项目节拍（秒）人力（人）产能（秒/人·套）工时成本（元/天）单价（元）进水阀组装1505750701.45排水阀组装1205600701.16水箱组装308240700.46组装成本合计：￥3.07193、全部自制水箱注塑与组装设备投入评估650吨注塑机需外购，单价约100万，其他吨位机台目前均有且可以满足该两款的生产需要组装进水阀、排水阀试水机二台：48000×2=￥96000水箱功能检测机、寿命测试机各一台，成本约12万。模具开发与制作投入成本：￥1130000合计成本投入：234.6万204、全部自制水箱注塑工艺与人力评估水箱全部自制方案设备与人力评估序号穴数穴吨位成型周期操作人员年订单量日订单需求量日生产时间日机台使用率日需求人力（人/天）壳体1*11650T11029030030433440.00.421.7外壳1*11120T8029030030424320.00.311.2弯管1*22120T601903003049120.00.120.2直管1*22120T601903003049120.00.120.2左右装饰按钮2*24120T451903003043420.00.040.1左右支撑架2*24120T301903003042280.00.030.1墙扣1*22160T281903003044256.00.050.1阀座1*22160T651903003049880.00.120.2帽盖1*88160T25190300304950.00.010.0按钮装饰壳1*22160T301903003044560.00.060.1锁紧外壳1*22160T351903003045320.00.070.1锁紧盖1*22160T351903003045320.00.070.1按钮条1*44160T251903003041900.00.020.0调节盖1*22160T351903003045320.00.070.1锁紧盖2*24160T281903003042128.00.030.1装饰盖1*22160T351903003045320.00.070.121序号穴数穴吨位成型周期操作人员年订单量日订单需求量日生产时间日机台使用率日需求人装饰盖1*22160T351903003045320.00.070.1进水套管1*22160T351903003045320.00.070.1进水本体1*22160T401903003046080.00.080.2锁紧螺母1*44160T381903003042888.00.040.1过气拴+固定盘2*24160T251903003041900.00.020.0进水主体盖1*22200T451903003046840.00.090.2进水接头1*22200T351903003045320.00.070.1进水内接管1*22200T351903003045320.00.070.1调节臂1*2290T301903003044560.00.060.1调节杆1*4490T281903003042128.00.030.1按钮壳1*2290T401903003046080.00.080.2左右按钮2*2490T401903003043040.00.040.1左右按钮2*2490T451903003043420.00.040.1大小垫片2*2490T281903003042128.00.030.1定位垫片+限位齿轮+拉扣4*1490T251903003041900.00.020.0限位齿条1*4490T301903003042280.00.030.1提拉杆组件1*1190T5019030030415200.00.190.4合计使用机台：2.34台合计6.5人22现有机台盈余与水箱需求机台状况表盈余机台种类盈余机台数量需求数机台种类需求机台数量120T0.5120T0.6190T190T0.51260T1160T（可用260T机台）0.77200T0200T0.22650T1650T0.421、注塑外观件两人作业。2、注塑非外观件一人作业3、满足日订单需求量合计人力：6.5人/天4、满足订单需求注塑机台需求量：2.4台/天,且现有各机台种类满足需求(包含外购650吨注塑机台)。目前机台可以满足需求！235、全部自制水箱成本投入评估（旧报价）24￥47.30256、全部自制水箱成本投入评估(新报价)26￥42.80727机种HH1008HH40002订单量6500025300采购单价￥5255.10全部自制单价￥42.807￥45.807差价￥9.193￥9.2937、全部自制水箱成本投入评估总结装饰板、装饰银条：3元28方案二部分自制可行性评估29部分自制思路1、涉及公司产品风格、形象的外观件转为自制，包括水箱壳体、上盖、按钮等.2、内部构件如排水阀、进水阀、胶垫等外部市场做得很成熟且工艺要求较为复杂，这些零件全部外发。301、部分自制水箱组装工艺评估项目节拍（秒）人力（人）产能（秒/人·套）工时成本（元/天）单价（元）水箱组装3010300700.5831自制零件图壳体左右按钮外壳左右支撑杆32按钮装饰壳锁紧外壳直管弯管自制零件与图片展示33锁紧螺母锁紧盖墙扣自制零件图342、部份自制水箱注塑与组装设备投入评估水箱部分自制方案设备与人力投入评估序号机台吨位穴成型周期操作人员年订单量日订单需求量日生产时间日机台使用率日需求人力（人/天）壳体650T111029030030433440.00.421.9外壳200T18029030030424320.00.311.4左右装饰按钮120T4451903003043420.00.040.1左右支撑架90T4301903003042280.00.030.1墙扣160T2281903003044256.00.050.1按钮装饰壳160T2301903003044560.00.060.1锁紧外壳160T2351903003045320.00.070.1弯管160T2601903003059150.00.120.3直管160T2601903003069180.00.120.3锁紧盖160T2351903003075372.50.070.1锁紧螺母120T4381903003082926.00.040.1日合计使用机台：1.32台合计人力：4.5人35现有机台盈余与水箱需求机台状况表盈余机台种类盈余机台数量需求数机台种类需求机台数量120T0.5120T0.0990T190T0.13260T1160T（260T机台替代）0.37200t0200T0.31650t0650T0.421、注塑外观件两人作业。2、注塑非外观件一人作业3、满足日订单需求量合计人力:4.5人/天4、满足订单需求机台：1.32台（包括外购650吨注塑机台）目前机台可以满足需求！363、部分自制设备投入合计650吨注塑机需外购，单价约100万，其他吨位机台目前均有且可以满足该两款的生产需要组装进水阀、排水阀试水机二台：48000×2=￥96000水箱功能检测机、寿命测试机各一台，成本约12万模具开发设计投入：￥614000合计总投入：183万374、部分自制水箱成本投入评估（旧报价）1、自制零件：壳体、外壳、左右装饰按钮、左右支撑架、墙扣、按钮饰壳、锁紧外壳等。2、进水阀、排水阀整组采购（单价约24元）￥46.70338￥56.685、部分自制水箱成本投入评估（新