heat pipe 设计原理及制造

熱管(HEAT

PIPE)設計簡介熱管簡介 熱管是利用作動流體的相變化，達到微小溫差，快速傳送大量熱量的元件，即為所謂的熱超導。

1.無需外接電源

2.熱傳速率快

3.結構簡單重量輕

4.可靠性高

5.無噪音

6.無需保養維修熱管的基本結構1.密閉容器:

鋼，鋁，銅…等。2.毛細構造:

銅網，溝槽，燒結，纖維。3.作動流體:

水，甲醇，丙酮….等。MeshGroovePowderFiber熱管作動原理熱管是利用作動流體的相變化產生(加熱端)，使熱立即傳輸至另一端(冷卻端)，再借由毛細結構，由冷卻端拉回加熱端並達到連續進行熱輸送。QinQoutTHighTLow熱管特性1.導熱性高2.均溫性高3.環境的適應性高4.熱流密度可變性5.熱流方向的可逆性6.高穩定性

(保證三年壽命)熱管之應用1.電子電力機半導體元件的冷卻2.改善熱交換器的效能3.電力電纜的冷卻4.馬達的冷卻5.高緯度地區的道路融雪6.太空船的熱控制元件PS2D/T熱管的市場前景熱導管產品市場範圍相當廣泛，未來將是許多電子電器產品散熱必備的基本之件。舉凡電源供應器、投影機、筆記型電腦、工業電腦,遊戲機及桌上型電腦，皆有其散熱考量之應用。2003新產品開發計畫熱管新產品FlattenHeatPipeThermalTowerLoopHeatPipeVaporChamberVaporChamber

紅外線測試VaporChamber熱反應過程12345Time:

08:19:1808:19:2408:19:3008:21:4508:24:35FlattenHeatPipe溫差測試T1T2TheaterTheater:60±1℃T1:59.6℃T2:59.8℃ΔT:0.2℃紅外線測試(一)紅外線測試(二)ThermalTowerThermalTower

紅外線測試LoopHeatPipe紅外線測試Time:13:43:09LoopHeatPipe熱反應過程Time:13:43:46Time:13:46:09123設廠地點(華南)生產基地場地規劃熱管產能擴線排程表27160K/M1台北華東華南華南台北台北基地1001300K/M327160K/M1404027人員111班次100K/M100K/M60K/M產能111生產線2004(Q4)2003(Q3)2002擴線時程表制程分析熱管技術流程圖1.切管製程2.縮尾製程3.置網製程5.清洗製程7.調質製程9.真空製程4.縮頭製程6.焊尾製程8.充填製程10.加工製程11.性能測試12.拋光噴印切管尺寸有無毛邊縮部長度縮部外徑銅網寬度銅網長度表面光澤無斑點表面光澤有無積碳外觀變形真空度縮部長度縮部外徑無氧化焊接歪斜不油滑管身變形外觀比較充填量彎管角度壓管厚度外觀變形△T<1.2℃外觀色澤字型位置成品素材△T<1.2℃ManufactureProcess1.CuttingProcessCuttingSpeed:1420rpm.CuttingCycle:150times.Capacity:62720pcs/8hrs.ManufactureProcess2.ShrinkEndGrindingSpeed:3600rpm.Capacity:2880pcs/8hrs.ManufactureProcess3.MeshInsertionInsertPressure:8kgf/cm²Capacity:3150pcs/8hrs.ManufactureProcess4.ShrinkNozzleShrinkPressure:6kgf/cm²ShrinkSpeed:3600rpm.Capacity:3150pcs/8hrs.ManufactureProcess5.CleanProcess7Sinksfor:CH2Cl2cleaningfor4sinks.Hotsteamwash.Coldsteamwash.Drywash.Capacity:18900pcs/8hrs.ManufactureProcess6.HeatTreatmentConveySpeed:280mm/min.Capacity:3360pcs/8hrs.Forburningouttheoxides,andreorganizethecoppermolecules.ManufactureProcess7.WeldingProcessRotatingSpeed:471mm/sec.Capacity:4725pcs/8hrs.ManufactureProcess8.FillingProcessLiquid:Purewater.Capacity:5040pcs/8hrs.ManufactureProcess9.VacuumProcessPressure:0.003torr.Capacity:2520pcs/8hrs.ManufactureProcess10.ReprocessPressure:10-15tons.Capacity:6048pcs/8hrs.ManufactureProcess11.PerformanceTestAngel:+45°~-45°Capacity:16pcs/8hrs.ManufactureProcess12.PolishandPrintingPolish:4835pcs/8hrs.Printing:9600pcs/8hrs.ManufactureProcess13.FinishedGoodsψ3,4規格ψ5,6規格品質控制180℃24hr(AllProduct)60℃ΔTTesting(AllProduct)Q’maxTesting(Sample)HeatPipeQualityControlTestLifeReliabilityΔTTestingQ’maxTestBendingControlVarietyBendingDiesforMassProductionBendingControlAngleControlRadiusControlElectricalConductivitySurfaceRoughness1.RawMaterialSurfaceRoughness2.Semi-FinishedGoodSurfaceRoughness3.FinishedGoodFlattenControlMK-1Flatten2.5mmFlattenControlMK-1Sample1LocationABC1-0.06002-0.07-0.05-0.023-0.0200MK-1Sample210-0.02-0.022-0.1-0.13-0.083-0.030-0.03Sample3(Flatten2.5mm)LocationABC10-0.02-0.022-0.05-0.05-0.13-0.05-0.05-0.02Sample4(Flatten2.5mm)1-0.060-0.032-0.1-0.03-0.053-0.05-0.04-0.04CPKFormEventFormulaEvaluateStandardTwoEndsSpec.OneEndClassStandardLv.SolutionCaAccuracy(比較製程平均值與規格中心值一致的情形)Ca%=(X-μ)/(T/2)None│Ca│≦12.5%12.5%<│Ca│≦25%25%<〡Ca〡≦50%50%<〡Ca〡ABCDKeepit.ImprovetoAlevel.Reviserightaway.Stopprocessifnecessaryandreviseoverall.CpPrecision(比較製程變異寬度與規格公差範圍相差之情形)Cp=T/6ðCp=(Su-X)/3ðorCp=(X-SL)/3ð1.33≦Cp1.00≦Cp<1.330.83≦Cp<1.00Cp<0.83ABCDSameasCa.CpkProcessAbility(總合Ca與Cp二值之指數)有兩個公式可以求得(1)Cpk=(1-|Ca|)‧CpWhenCa=0,Cpk=Cp(2)Cpk=Zmin/3=Su-X/3ðorthemin.of-(SL-X)/3ðCpk=|Cp|1.33≦Cpk1.00≦Cpk<1.33Cpk<1.00ABCEnoughcapacity.Canimprove.Mustimprove.CPKIRReport日期(DATE):2002/10/15品

名

(P/Name)MK1forIRTest製程名稱ΔT客戶

(CUSTOMER)Quanta細目/SPECIFICATIONS數

值

VALUE項

目

/單

位

/ITEM/UNITSΔT上

限

/UPPERLIMIT2.001~1516~3031~4546~6061~75下

限

/LOWERLIMIT0.001.61

標準值

/DIMENSION1.200.51.4

上公差

/U.TOL.0.801.11.5

下公差

/L.TOL.(1.20)0.60.4

統計/STATISTIC1.11.2

樣品數

/SAMPLESIZE301.11.3

平均值

/AVERAGE1.0470.70.9

標準差

/STANDARDDEV.0.3051.31.6

最大值

/MAXIMUM1.6011.1

最小值

/MINIMUM0.400.61.3

範圍

RANGE1.201.21.2

ZUPPER3.1271.10.8

ZLOWER3.4340.81.1

CP1.0940.91.1

CPK1.0420.81.1

CPKIRReportMID-CELL0.400.550.700.851.001.151.301.451.60FREQU.1315211322直

方

圖/HISTOGRAM各式熱管加工方式頭端壓扁尾端彎角斷差圓管熱管均溫測試It’sthebriefexampleoftemperaturedifferencetestonheatpipesinaverage.長時效性測試熱管(ψ6x150L)傾斜角度比較θ

MeshType熱管(ψ6x150L)傾斜角度比較GrooveTypeθ

熱管性能-長度比較ψ6ψ5Length(m