如何设计超音波熔接线

超音波熔接線的設計焊接線的角度120°

90°60°45°超音波焊接結構基本型WW64W4W8BasicEnergyDirector超音波焊接結構階梯型1.50.50.050.5(0.5)60°StepJoint超音波焊接結構階梯型

BeforeAfterChiselenergydirector45º0.015to0.019”tall(0.4to0.5mm)

0.060”(<1.50mm)W8

+0.010”to0.025”(0.25to0.64mm)ChiselEdge超音波焊接結構階梯型0.80.370.030.4(0.5)45°StepJoint超音波焊接結構階梯型0.400.170.030.20(0.30)StepJoint超音波焊接結構階梯型0.13～0.29 75μm0.30～0.44 115μm0.45

以上 150μm焊接筋高火花纹凹火花纹EnergyDirectorwith

OpposingTexturedSurface超音波焊接結構階梯型齒型齒型高度約熔接線的60%ContinuousCriss-Cross

EnergyDirector超音波焊接結構榫槽型3.01.50.62.00.7(0.7)角度3～5°Tongue&Groove超音波焊接結構剪切型45°2.00.8以上0.050.4MaximumPartDimensionInterferenceperSide(Range)PartDimensionToleranceLessthan0.75”(18mm)0.008”to0.012”(0.2to0.3mm)+0.001”(+0.025mm)0.75”to1.50”(18-35mm)0.012”to0.016”(0.3to0.4mm)+0.002”(+0.050mm)Greaterthan1.50”(35mm)0.016”to0.020”(0.4to0.5mm)+0.003”(+0.075mm)ShearJoint超音波焊接結構剪切型0.80.80.40.03ShearJoint超音波焊接結構剪切型0.10.50.250.10.250.5ShearJoint超音波铆接結構基本型

BeforeAfterD=StuddiameterHorn2D0.5D1.6DStandardProfileDD/2DD>2超音波铆接結構低矮型

BeforeAfterD=StuddiameterHorn0.6D1.5D0.25DLowProfileStakeD0.75DD/2D>2超音波铆接結構半圆型铆接

BeforeAfterD=Studdiameter2.1D0.5DDD>1-52D0.5DDomeStake超音波铆接結構中空型铆接

BeforeAfterD=Studdiameter1.5D0.25DHollowStakeD2D1D2=D1/2超音波铆接結構高压型铆接

BeforeAfter2DD0.3-0.5DD>0.590°KnurledStakeHighPressureStake超音波铆接結構点焊T1.5T1.5T3TSpotWelding超音波埋植結構嵌插DD+0.030"D+0.015"D-0.045"D=1/4"以下－1000W塑件金属螺钉(D1)(D2)Insertion咨询热线音波埋植螺釘尺寸MetricthreadLengthofbushinginmmDiameterD1InmmD2Insertionholeinmm(rec.value)Threadedbush

M35.83.94.74.0M48.25.56.35.6M59.56.37.16.4M612.77.98.78.0M812.79.510.29.6D2D1超音波埋植螺釘尺寸MetricthreadLengthofbushinginmmDiameterD1InmmD2Insertionholeinmm(rec.value)ThreadedbushM35.54.04.74.3M47.55.26.155.65M59.06.47.356.85M610.07.78.758.25M812.09.711.310.8D1D24。超音波振落塑件結構GateAreaTangentMeltZoneLoca