斯伦贝谢智能完井工具介绍

Schlumberger

IntelligentCompletionsAgendaFlowControlProductTRFC-HNWRFC-HTRFC-HBOdinIntelliZoneCompactSystemDescriptionAnAnnularFlowControlValvecontrolsflowbetweentheannulusandthetubing(orvise-versa),bymeansofflowports.AnIn-LineFlowControlValvecontrolsfluidflowingalongatubingandthroughtheflowportsbymeansofaplugandshrouddesign

PathoffluidflowIn-LineTRFC-Hx-LxAnnularPathoffluidflowChokeTRFC-Hx-AxTerminology:Annular&In-LineValvesApplication:DualzoneICwherecannotfitannularvalvesinsidelowercasing/linerTerminologyN+1ControlLineOperationN+1ControlLineOperationThevalvehasthecapabilityofmaintainingindividualcontrolwhileusingacommon‘shared’controllinebetweenmorethanonevalve.CommonControlLineIndividualControlLines4TheLineUp:IntelligentCompletionProductsDescriptionProductionandinjectionWithsandcontrolMulti-choke&On-offApplicationsCommingledproductionZonalgas/watershutoffSelectiveenhancedinjectionAutogasliftFeaturesSingleandDuallineoperatedTubingretrievableupto175°C/10KWirelineRetrievableMulti-dropoptionsN,N+1,<NWRFC-HTRFC-HN-APTRFC-HN-LPTRFC-HMTRFC-HBNumberofLinesOdinIntelliZoneCompactTRFC-HNValveDescriptionHydraulicallyoperatedUsesnitrogenforindexerreturnoperationBasedonprovenCamco(SCSSV)hydraulictechnologyStandardversion(TRFC-H)forannular/tubingortubing/annularflowcontrolShroudedversion(TLFC-H)forin-lineflowcontrol3-½”TRFC-H3-½”TLFC-HTRFC-HNFeaturesIncrementalchokeadjustment11positionsincludingfullyopenandclosedCustomisablechokesizesSingle¼”hydrauliccontrollineFieldprovennitrogenspringclosureHighflowrate,flowareaequivalenttotubingMetaltometalchokeseal3-½”TRFC-HN-AP3-½”TRFC-HN-LPBinaryFlowControlValve-TRFC-HBDescriptionTubingRetrievableBinaryFlowControlValveApplyinghydraulicdifferentialpressurebetweentwocontrollinesactuatesthevalveN+1sharedlineFeaturesandBenefitsTheprotectorsleevepreventssealsfromcrossingflowports,protectingthemfromdamageThevalveutilizesanexternalpressuresleevethatishighlyresistanttoproblemsassociatedwithscaleThedesignistolerantofextremeerosionconditionsOversizedportsprovidea40,000bpdflowrateOdinFlowControlValveADualControlLineValveBalancedpiston(nonitrogen)8positionsincluding6chokingorOn/OffComplimentsthe3-1/2and51/2”sizeportfolioAnnular,in-lineandmulti-droppedversionsavailable21kipsscalebreakingforceIntegralcontingencyshiftingprofile–qualifiedwith tractorandstrokertoolInternalcolletformaintainingchokepositionProtectorsleevepreventsdamagetothechokesealsOdinFlowControlValveFourFlowConfigurationsInlineLP/LIAnnularAP/AITubingspecificdesignsAnnularandIn-LineversionsApplicationspecificdesignsProducerandInjectorversionsOdinFlowControlValveKeyFeaturesSimple,reliable&ruggeddesignBalancedpistonJ-slotindexingmechanismN+1controllineconfigurationPositivepressurecapabilityChangeindividualchokeswithoutaffectingothervalves8positionchoke–6customizablechokingpositionsIntegralcontingencyshiftingprofile–testedwithtractorandstrokertoolOdinFlowControlValveKeyFeaturesNotimeconsumingin-situfieldcalibrationofhydrauliccircuitryNocomplexhydrauliccircuitryAdditionalleakspathsandfailuremodesInternalColletformaintainingchokepositionPossibletorunmultiplevalvesonlessthanN+1controllines2.1sqinpistonarea-highscalebreakingforcewithlowactuationpressurespossibleAnchorplateforhydraulicconnectionsOdinFlowControlValve31/2”NominalTubingValveOverviewSpecificationsMax.O.D.Ax(Lx) 5.850in(7.510in)Min.I.D2.812inMax.WorkingPressure6,500psi(80ksi),7,500(95ksi),Max.OperatingTemperature325°FMin.OperatingTemperature40°FMin.StorageTemperature-40°FMax.LiquidFlowRate40,000bbl/d,25,000bbl/dchokedOdinFlowControlValve51/2”NominalTubingValveOverviewSpecificationsMax.O.D.Ax(Lx) 8.250in(9.240in)Min.I.D4.437in(4.312in)Max.WorkingPressure7,500(95ksi)Max.OperatingTemperature325°FMin.OperatingTemperature40°FMin.StorageTemperature-40°FMax.LiquidFlowRate70,000bbl/d,40,000bbl/dChokedFeatureOdinTRFC-HBTRFC-HNOperationBalancedpistonBalancedpistonNitrogenChargedBaseNumberofControlLines(whereN=numberofvalves)N+1N+1NNumberofPositions8(6choking)2(open,close)11(9choking)MaxDifferentialOpeningPressure-Qualified4,000psi10,000psi1,500psiHydraulicChamberArea2.1sq.in.4.860sq.in.1.574sq.in.ContingencyIntegralShiftingProfileRequirePackoffSleeveorperforatingRequirePackoffSleeveorperforatingFlowControlValveKeyComparisonsIntelliZoneCompact*SystemIntelliZoneCompact*SystemFirstfullyintegratedintelligentflowcontrolsystemformulti-zonewells–pretestedatthemanufacturingfacilityascompleteassemblyIntegratedsystem:designandevaluationsoftwarepackerflowcontrolvalvemultidropmoduledualgaugesystempositionsensorsurfacecontrolsystemcommissioningandcontrolsoftwareIntelliZoneCompactSystem:BenefitsBenefits:AnICSolutionthatiseasiertoinstallandoperateDeliveredfrommanufacturingasasinglesystemfullyintegratedandtestedReducedtestingtimeatthewellsiteReducedinstallationtimeatthewellsiteMorezonesdeployableonfewerhydrauliccontrollinesAutomaticsurfacecontrolforeaseofuseIntelliZoneCompactSystem:Details7x3-1/2&5-1/2x2-7/8sizeavailableSystemqualifiedasonemodule:17–32ftlongAssembledandtestedasasysteminmanufacturing5,000psiworkingpressure,250degFmaxMaterial:13Cror4140optionsMaxsettingdepth8000ftTVD(withoptionalMultidropModule)Gauges:Tubingandannuluspressure/temperaturewithpositionsensorFlowcontrolvalves:on/offandvariable4posProductionPacker:Hydraulicset,cut-to-releaseorshearreleaseoptionflexibility(V3)IsolationPacker:Hydraulicset–straightpullretrieve(V5)PackerMountingSubDualPressureGaugeFlowControlValveProtectiveClamp

Multi-dropModuleFilterSubHandlingSubHandlingSubIntelliZoneCompactSystem:ZoneLayoutDualcontrollinevalve2-position(On/Off),4-position(Choking)13Crand4140Metallurgy4designsofchokingports(S,M,L,XL)Maxflowarea125%oftubing(FullOpen)Maximumflowingdifferentialof1,000psiColletholdingmechanismIntegratedPositionSensorIntegralcontingency–shiftingprofileIntelliZoneCompactSystem:FlowControlValveUpperHousingIndexerandHydraulicHousingChokeHousingLowerHousing3-1/2”4-PosFCV2-7/8”4-PosFCVMakeuplength101inMakeuplength98inFlowControlValve:4-PositionChokingTypeMakeuplength72in3-1/2”On/OffFCVMakeuplength75in2-7/8”On/OffFCVUpperHousingHydraulicHousingChokeHousingLowerHousingFlowControlValve:On/OffBinaryTypeIntelliZoneCompactSystem:PackerHydraulicSetProductionPackersCTR,SPR7in23-26#or26-29#,5-1/2in17or20#V3HydraulicSetIsolationPackers7in23-26#or26-29#V513Crand4140MaterialwithHNBRElements5,000psiWPfromaboveandbelow(CTR)inIsolated,UnpluggedandPluggedscenariosFieldprovenslipsandelementsystemControllinebypasscapability:5x¼IDFC(7x3-1/2),4x¼IDFC(5-1/2x2-7/8)NomandrelmovementduringsettingPreventsdebrisbuildupabovetheslips(7”)IntelliZoneCompactSystem:MonitoringDualpressuregaugeforannularandtubingpressure0-5800psicalibrated0.2%typaccuracy1psiresolutionDualTemperaturesensorbuiltintopressuregauges2DegCaccuracy1DegCresolutionPositionsensorforflowcontrolvalveAbsolutepositionsensorDataandtelemetryprocessingFullyweldedexceptfortransducersealingFSKtelemetrywith1secondupdaterateAbsolutepositionsensorforflowcontrolvalveAvailableforOn-Offor4-PositionchokingvalveFullyweldeddesignMechanicalplungerconceptPositionofplungerisdetectedbymeasuringmagneticfieldchanges(non-contact)PlungeroperatesinhydraulicfluidchamberMonitoring:PositionSensorIndexerPlungerPCBAMRsensorMagnetMonitoring:PositionSensorIntelliZoneCompactSystem:MultidropModuleAllowsmorezonestobecontrolledwithlesshydrauliclines3versionsofmodulesavailabledependingonconfigurations2-Pulse(switcheseverypressurepulse)4-Pulse(switchesevery2ndpressurepulse)8-Pulse(switchesevery4thpressurepulse)MaxControlLinePressure:10,000psiMinControlLinePressure:7,500psiMinResetPressure:4,000psiHydraulicFluidCompatibility:OilandwaterbasedMaxSettingDepth:Welldependent.8,000ftfortypicalfluidService