年产6000万块粉煤灰煤矸石烧结砖项目节能评估报告书

表62可知，,项目对啊啊市完成节能目标影响较小。6).本项目设计在工艺设计、设备选型方面采取有效的节能降低措施：（一）工艺流程设计合理，水、电等公用工程介质参数选择合理。（二）项目的设备、工艺和产品能耗达到了国家标准和地方标准的要求。（三） 项目严格执行了国家明令推广和淘汰的设备和产品目录。（四）项目的产品市场前景好，节能效果与现有生产企业相比有明显改善，从节能角度评价，该项目是可行的。建议1、确保上述各项节能措施的落实。2、建议生产车间使用节能灯具，扩大项目节能灯具普及率。3、建议运营期间加强车间生产管理，做到原料充分利用，设备及时检修，尽量减少与生产无关的能源消耗。4、经常维护和检修各种设备，确保设备运行良好，以避免设备非正常运转时的电耗增加。5、加强厂区绿化，美化厂区环境。6、加强热输送管道的管理维护工作，减少热量输送过程中的能量损失和自身量的损失。7.本评估主要基于可研报告和业主提供的工艺运行参数进行了评估，但可研报告深度不足，可研报告数据与工艺运行参数有一定差异，评估基本数据依据项目运行参数，力求真实、准确。建议业主进一步核实项目现行运行状态下，设备运行效率和能耗数据的准确性。

注释附表一项目能源消耗核算表附表二项目设备一览表附表三项目能流表附图一项目地理位置附图二项目能流图附表一项目电量消耗核算表表1、生产系统序号设备名称规格型号数量(台/套）单机功kW总负荷需要系数功率因数有功功率无功功率视功率平均每天开机时长年工作时长年用电量（万kwh）1一、原料处理1.1斗式铲车ZL402.001.2链板式箱式给料机kB10001.0010.4010.400.550.805.724.297.1510.00300.002.151.3鄂式破碎机FEX-250X10001.0074.0074.000.300.7822.2017.8128.465.00300.004.271.4反击式破碎机PC900X8002.00264.00528.000.350.82184.80128.99225.375.00300.0033.801.5振动筛MVS24352.0015.0030.000.550.8216.5011.5220.1210.00300.006.041.6双轴搅拌机SJ350X361.0090.0090.000.550.8249.5034.5560.3710.00300.0018.111.7可逆配仓式胶带输送机B6501.0015.0015.000.550.828.255.7610.0610.00300.003.021.8双管螺旋电子定量秤300X1.81.0022.0022.000.550.8212.108.4514.765.00300.002.211.9带式定量给料机吨PC6501.004.404.400.550.822.421.692.9512.00300.001.061.10夜压多斗挖料机DWY40—901.0072.0072.000.550.8239.6027.6448.298.00300.0011.591.11箱式喂料机KBB8001.0015.0015.000.550.828.255.7610.0610.00300.003.022二、联合车间2.1双轴搅拌挤出机DMP601.00150.00150.000.550.8282.5057.59100.615.00300.0015.092.2双级真空挤出机JZK60/55-301.00320.00320.000.550.82176.00122.85214.636.00300.0038.632.3自动切条机1.007.007.000.550.823.852.694.7012.00300.001.692.4自动切坯机Q18I1.007.007.000.550.823.852.694.7012.00300.001.692.5顶车机SDY-151.0037.0037.000.550.8220.3514.2024.825.00300.003.722.6真空泵MH-2/1002.0011.0022.000.550.8212.108.4514.7610.00300.004.432.7干燥车1.2X1.150.000.000.550.820.000.000.00300.000.003三、干燥、焙烧3.1热工干燥室2200m31.000.000.550.820.000.000.00300.000.003.2隧道窑9*1101.000.000.550.820.000.000.00300.000.003.3离心通风机B6501.007.507.500.550.824.132.885.0310.00300.001.513.4大渡车调速1.002.202.200.550.821.210.841.4810.00300.000.443.5排烟风机Y4-73NO10D1.005.505.500.550.873.031.713.4810.00300.001.043.6送热引风机Y4-73NO14D1.0022.0022.000.550.8712.106.8613.9110.00300.004.173.7循环引风机Y4-73NO10D1.005.505.500.550.873.031.713.4810.00300.001.043.8循环引风机GD30K2-126A1.002.202.200.550.871.210.691.3910.00300.000.423.9助燃鼓风机9-19NO5.6A1.005.505.500.550.873.031.713.4810.00300.001.043.10高压轴流风机T35-11NO3.0A1.000.120.120.550.870.070.040.0810.00300.000.023.11高压轴流风机T35-11NO6.0A1.000.250.250.550.870.140.080.1610.00300.000.054.2排潮引风机Y4-73NO12D1.005.505.500.550.873.031.713.4810.00300.001.044辅助生产4.1通风机5.000.753.750.750.872.811.593.2310.00300.000.974.2给水泵150QJ-20-60/52.006.5013.000.550.887.153.868.138.00300.001.954.3气震式袋收尘LPM6A-1801.0015.0015.000.550.828.255.7610.0610.00300.003.02合计1192.321491.8217.3526.69697.15484.36849.16263.00167.25表2附属设施电量消耗序号名称备注规模照明、通风用电指标（W/m2）需要系数功率因数有功功率无功功率视功率日用电时长年用电时长用电量（万kwh）1原料联合储库门式钢架结构，四周全封闭，高6m80011.000.600.905.282.565.878.00300.001.412破碎车间钢筋混凝土结构高9m60011.000.600.903.961.924.408.00300.001.063陈化库门式钢架结构高9.8m80010.000.600.904.802.325.338.00300.001.284主联合车间门式钢架结构，高9.3m660011.000.600.9043.5621.1048.408.00300.0011.625配电室主车间内砖混结构2005.000.600.900.600.290.678.00300.000.166联合车间裙房门式钢架结构3005.000.600.900.900.441.008.00300.000.247办公楼砖混结构30050.000.600.909.004.3610.008.00300.002.40合计18.16表3.变压器损耗电量计算型号Type空载损耗No-LoadLoss(kW)负载损耗120℃(kW)空载电流No-LoadCurrent(%)声级SoundLeveldB重量Weiht(kg)外形尺寸长×宽×高数量负载率空载损耗负载损耗电损失量（kwh/a）合计S11-10002.0154.8791.85219861280×818×158710.700.531.241.77

附表二项目主要设备一览表序号设备名称规格型号单机产量(m3/h)数量(台/套）单机功kW1一、原料处理1.1斗式铲车ZL402.2m2(斗容）2.001.2链板式箱式给料机kB100015-55mVh1.0010.401.3鄂式破碎机FEX-250X100015-50t/h1.0074.001.4反击式破碎机PC900X80050t/h2.00264.001.5振动筛MVS243510—1502.0015.001.6双轴搅拌机SJ350X364Q-50t/h|1.0090.001.7可逆配仓式胶带输送机B6501.0015.001.8双管螺旋电子定量秤300X1.81.0022.001.9带式定量给料机吨PC6500—301.004.401.10夜压多斗挖料机DWY40—9040t/h1.0072.001.11箱式喂料机KBB80012~65m3/h1.0015.001.12二、联合车间1.13双轴搅拌挤出机DMP6020—451.00150.001.14双级真空挤出机JZK60/55-3018000-22000块/h1.00320.001.15自动切条机1.007.001.16自动切坯机Q18I1.007.001.17顶车机SDY-15最大顶推力30KN1.0037.001.18真空泵MH-2/1002.0011.001.19干燥车1.2X1.150.003三、干燥、焙烧3.1热工干燥室2200m31.003.2隧道窑9*1101.003.3离心通风机B650风量：27232m3/h风压：610Pa转速：960r/min1.007.503.4大渡车调速风量：2723m3/h风压：610Pa转速：961r/min1.002.203.5排烟风机Y4-73NO10D风量：27232m3/h风压：610Pa转速：962r/min1.005.503.6送热引风机Y4-73NO14D风量：35836m3/h风压：570Pa转速：960r/min1.0022.003.7循环引风机Y4-73NO10D风量：2732m3/h风压：610Pa转速：964r/min1.005.503.8循环引风机GD30K2-126A风量：27232m3/h风压：610Pa转速：965r/min1.002.203.9助燃鼓风机9-19NO5.6A风量：27232m3/h风压：610Pa转速：966r/min1.005.503.10高压轴流风机T35-11NO3.0A风量：2232m3/h风压：610Pa转速：967r/min1.000.123.11高压轴流风机T35-11NO6.0A风量：2232m3/h风压：610Pa转速：968r/min1.000.254.2排潮引风机Y4-73NO12D风量：27232m3/h风压：610Pa转速：969r/min1.005.504辅助生产4.1通风机风量：2400m3/h风压：510Pa转速：960r/min5.000.754.2给水泵150QJ-20-60/5流量：20m3/h扬程：60m2.006.504.3气震式袋收尘LPM6A-180处理风量13390mVh1.0015.00

附表三项目能流表项目购入储存加工转换输送分配最终使用实物量等价值当量值变电站隧道窑其他小计主要生产辅助生产环保、给排水照明运输其他合计能源名称123456789101112131415供入能源煤矸石50178.957898.177898.177898.177898.177077.366714.21353.387067.597067.59电力187.17606.43230.03230.03230.03228.68198.2522.327.30227.86227.86柴油11.0916.1616.1616.1616.1616.1616.1616.16合计8520.768144.36230.037898.1716.168144.367322.206928.62375.69